HUSTLER TrimStar Operator's Manual

HUSTLER TrimStar Operator's Manual

Hustler trimstar
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Hustler
TrimStar
Operator's Manual
•••••••
Hustler Turf Equipment
•••••
200 South Ridge Road
•••
Hesston, Kansas
67062-2097
114510
REV C

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Summary of Contents for HUSTLER TrimStar

  • Page 1 ® Hustler TrimStar Operator’s Manual ••••••• Hustler Turf Equipment ••••• 200 South Ridge Road ••• Hesston, Kansas • 67062-2097 114510 REV C...
  • Page 2 WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Section 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered, or grass-covered land unless the engine is equipped with a spark arrester maintained in effective working order.
  • Page 3: Table Of Contents

    Table of Contents General Information ........1-1 Safety Precautions.
  • Page 4 REV C toc-2 114510...
  • Page 5: General Information

    2. Correct part number. 3. Correct model number. General operation, adjustment and maintenance guidance is 4. Correct serial number. outlined for both the experienced and novice Hustler user. ® All warranty repair and service must be handled through an Operating conditions vary considerably and cannot all be authorized Hustler Dealer.
  • Page 6 REV C 114510...
  • Page 7: Safety Precautions

    SAFETY PRECAUTIONS • It is also the owner’s responsibility to make certain that the operators and mechanics are qualified and physically able individuals, properly trained in the operation of this equipment. • All operators and mechanics must become familiar with the safe operation of the equipment, operator controls and decals.
  • Page 8 Part Number 779280 779280 WARNING: • •Avoid skin contact with hot surface Hot surface! Part Number 601967 601967 Part Number • Do not smoke while refueling. WARNING: • Clean flammable material from machine. 601787 • Do not remove the fuel tank cap or fill Fire! Prevent fires by keeping engine com- fuel tank with engine running or while...
  • Page 9 DANGER: Battery Hazards! Part Num- ber 601815 601815 • Avoid skin contact • Do not allow open flame near the battery when charging. with battery acid. • Do not overfill battery. • Hydrogen gas forms inside the • Electrolyte may overflow and damage battery.
  • Page 10 WARNING: Falling! Go across slopes, not up and down. Never operate the machine on a slope from a position below the mower. Before and while backing, look behind and down for small chil- dren and obstacles. 601934 Part Number 601934 601934 (recoil start) A.
  • Page 11: Slope Guide

    Slope Guide Use this diagram when determining the degree of slope to be mowed. E (15 Slope Guide Lines D (10 C (5 Line A 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2.
  • Page 12 REV C 114510...
  • Page 13: Operation

    Inspect the  Never rotate forward suddenly on H-Bar handle while the machine and involve your Hustler ® dealer to resolve machine is in rearward motion.
  • Page 14: Slope Operation

    Just • Do not operate where the machine could slip or tip. remember to always exercise extreme caution when • Do not operate the TrimStar mower on slopes when operating on any slope. using a stand-up sulky.
  • Page 15: Safety Start Interlock System

    brake position, stop engine, and remove ignition key when leaving the unit.  Keep children out of the mowing area and under the watchful care of a responsible adult other than the opera- tor.  Be alert and turn the machine off if children enter the area.
  • Page 16: Engine Starting

    Figure 3-3 4. Place the neutral lock/park brake lever in the park brake The TrimStar safety interlock system is also designed to position and the deck clutch switch disengaged (down) protect the operator and others from accidental injury due to position.
  • Page 17: Moving Mower With Stalled Engine

    (Figure 3-5) or the deck clutch switch is Cold Weather Pump Clutch engaged (up position), the engine will stop. The TrimStar mower is equipped with a pump clutch that disengages the pump clutch belt. When the belt is disengaged, WARNING the engine will start easier in colder temperatures.
  • Page 18: Operating Suggestions

    H-Bar Steering FRONT OF UNIT FACES THIS DIRECTION Figure 3-8 neutral position. (Figure 3-8)) To turn right, rotate the H-Bar handle to the right and out of the neutral position. (Figure 3-8) Zero radius turn, rotate H-Bar handle the direction desired with the handle in the neutral position.
  • Page 19: Deck Cutting Height Adjustment

    When operating the TrimStar mower on slopes, the operator should mow traversing the slope. The operator should stay more on the uphill side of the unit when mowing.
  • Page 20: Stand-Up Sulkies

    Mower Deck Operation WARNING DANGER Never operate the TrimStar mower on slopes when using a stand-up sulky. Never attempt to make any adjustments to the mower deck while the engine is running or with the deck drive clutch engaged.
  • Page 21 be in the same axle mount hole as the front anti-scalp wheels. Deck lift lever in the transport position Figure 3-12 Anti-scalp wheel Adjusting holes Figure 3-13 114510 REV C...
  • Page 22 REV C 3-10 114510...
  • Page 23: Maintenance & Adjustments

     Always wear adequate eye protection when servicing the wear gloves and use extra caution when servicing them. hydraulic system and battery (if applicable), or when  Use only genuine Hustler replacement parts to ensure ® grinding mower blades and removing accumulated that original standards are maintained debris.
  • Page 24: Hour Meter

    Electrical System Hustler ® TrimStar mowers have a master in-line fuse in the Particular attention must be given to tightening the drive electrical system. This is the main fuse to protect the complete wheel lug nuts and blade spindle bolts.
  • Page 25: Hydraulic System

    Charge batteries in an open well ventilated area, away from sparks and flames. Unplug charger before connect- The TrimStar mower is equipped with two transaxles. ing or disconnecting from battery. Wear protective cloth- IMPORTANT: Never use hydraulic or automatic transmis- ing and use insulated tools.
  • Page 26 DANGER Hydraulic expansion tank To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flamma- ble and the vapors are explosive. WARNING Observe usual fuel handling precautions • Do not smoke while refueling. Extinguish all ciga- rettes, cigars, pipes and other sources of ignition.
  • Page 27: Engine Oil And Filter

    WARNING Fuel tank • Gasoline is harmful or fatal if swallowed. • Long-term exposure to vapors can cause serious injury and illness. • Avoid prolonged breathing of vapors. • Keep face away from nozzle and gas tank or fuel container opening. Top of sight glass •...
  • Page 28: Mower Blade Maintenance

    Fuel Evaporation System Filter All Hustler ® TrimStar mowers have a fuel evaporation system filter. This filter must be replaced every 300 hours or annually whichever comes first. Figure 4-9 Oil drain valve Figure 4-6 Fuel evaporation system filter Figure 4-9 Belts Inspect belts frequently for wear and serviceability.
  • Page 29: Mower Blade Removal

    Use a 15/16” wrench to remove the 5/8” cap screw holding the blade to the spindle shaft from underneath. NOTE: A blade holding tool (part number 381442) is available from Hustler ® Turf Equipment. It is designed to prevent the blades from rotating when they are being removed or installed on the spindle.
  • Page 30 Cutting edge Twisted Blade Edge (replace) Cutting Plane Cutting edge Straight Blade Edge End view of blades, comparing twisted and straightened blades Figure 4-12 REV C 114510...
  • Page 31 Hustler TrimStar ® Maintenance Schedule Refer to Figure 4-13, Figure 4-14, Figure 4-15, Figure 4-16, Figure 4-17, Figure 4-17 WEEKLY MONTHLY ANNUALLY SERVICE AT OR 50 OR 100 OR 300 INTERVALS INDICATED HOURS HOURS HOURS Verify safety start interlock system...
  • Page 32 Maintenance Locator Chart Figure 4-13 Figure 4-14 Figure 4-15 1. Engine oil fill & dipstick 2. Fuel filter 3. Engine air cleaner 4. Engine oil drain 5. Fuel tank 6. Engine oil filter 7. Drive tire 8. Gauge wheel bearings 9.
  • Page 33: Troubleshooting

    TROUBLESHOOTING The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the Maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions.
  • Page 34 REV C 114510...
  • Page 35: Storage

    1. Remove all grass, dirt, and trash from mower. Clean 10. Check oil filler cap and fuel tank cap to make certain they mower and touch up all scrapes with Hustler ® spray are securely in place.
  • Page 36: Product Literature

    PRODUCT LITERATURE If you would like to view or print a copy of the TrimStar product manuals (Operator’s Manual, General Service Manual, or Parts Manual) go online to www.hustlerturf.com and click on the MANUALS button. REV C 114510...
  • Page 37 INDEX PAGE PAGE Anti-scalp wheels ......3-8 Mower blade maintenance ....4-6 Belts .
  • Page 38 REV C 114510...

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