KTM SX-E 5 Setup Instructions
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KTM SX-E 5 Setup Instructions

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SETUP INSTRUCTIONS
2021
SX‑E 5
Art. no. 3214363en

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Summary of Contents for KTM SX-E 5

  • Page 1 SETUP INSTRUCTIONS 2021 SX‑E 5 Art. no. 3214363en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Remove the start number plate. ( p. 6) – Remove screws and handlebar clamps. – Remove the protective film from the handlebar. M01755-10 Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the mate- rial becomes fatigued.
  • Page 7 – Charge the Powerpack LV. ( p. 17) – Prepare the vehicle according to the specifications in KTM Dealer.net for handover to the customer. Info Transport mode must be deactivated to be able to start the motorcycle. – Check the factory-set frame height.

  • Page 8: Remove Screws

    3 WORK Removing the start number plate – Remove screw – Unhook the start number plate from the brake line and remove M01681-10 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result.
  • Page 9 WORK 3 Installing the start number plate – Attach the start number plate to the brake line. – Position the start number plate. Holding lugs engage in the fender. M01682-10 – Mount and tighten screw Guideline Screw, start number 4 Nm (3 lbf ft) plate M01683-10 Installing front fender...
  • Page 10 3 WORK Removing the front wheel Preparatory work – Raise the motorcycle with a lift stand. ( p. 9) Main work – Remove screw – Loosen screws M01697-10 Warning Danger of accidents Damaged brake discs reduce the braking effect. – Always lay the wheel down in such a way that the brake disc is not damaged.
  • Page 11 WORK 3 – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change front wheel bearing. – Clean and grease the contact surfaces of the spacers. Long-life grease ( p. 22) –...

  • Page 12: Mount And Tighten Screw

    3 WORK Removing the motorcycle from the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Remove the motorcycle from the lift stand. – Remove the lift stand.
  • Page 13 WORK 3 Guideline Screw, top 45 Nm (33.2 lbf ft) Loctite ® 243™ shock absorber Finishing work – Remove the motorcycle from the lift stand. ( p. 10) 3.11 Adjusting the seat height on the fork Warning Danger of accidents Modifications to the suspension setting may seriously alter the handling characteris- tic.
  • Page 14 3 WORK Guideline Position both fork legs equally. Finishing work – Install the front wheel. ( p. 8) 3.12 Adjusting the seat height on the frame Preparatory work – Remove the seat. ( p. 14) Main work – Remove screw and the front fairing.
  • Page 15 WORK 3 – Position rear fairing , mount screws with bushings, and tighten. Guideline Rear fairing screw 8 Nm (5.9 lbf ft) – Position splash protector , mount screws with bushings, and tighten. Guideline Screw, splash protec- 8 Nm (5.9 lbf ft) M01676-10 Condition High seat position...
  • Page 16 3 WORK – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis M01675-10 Finishing work – Mount the seat. ( p. 14) 3.13 Removing the seat – Open quick release and raise the rear of the seat. –...

  • Page 17: Positioning The Battery Charger

    Execute "Battery management system" > "Functions" > "Activate/deactivate transport mode". – Clear the fault memory using the KTM diagnostics tool. – Read out the fault memory using the KTM diagnostics tool. » When fault memory is empty: work is complete.
  • Page 18 3 WORK Warning Risk of injury There is a risk of electric shock if the battery charger or the cables have been manipulated or damaged. The battery charger does not contain any parts which require maintenance. – Do not modify the battery charger or the cables. –...
  • Page 19 WORK 3 3.17 Charging the Powerpack LV Caution Danger of burns The metal housing of the battery charger becomes hot during operation. – Only touch the battery charger by the carrying handle. – After charging, allow the battery charger to cool before stowing it away. Note Material damage The power supply will be damaged in the event of an overload.
  • Page 20 3 WORK – Remove charging plug protection cap M01686-10 – Make sure that all plugs, bushings, and cables are dry. Warning Risk of injury The intrinsic safety of the Powerpack LV can only be guaranteed if the original battery charger is used. The Powerpack LV may only be charged with the orig- inal battery charger.
  • Page 21 WORK 3 – Unlock the charging plug lock counterclockwise and discon- nect the charging cable from the Powerpack LV. Guideline Pull on the structured part of the plug. Do not pull on the cable. M01688-10 – Mount charging plug protection cap M01686-10 –...

  • Page 22: Technical Data

    4 TECHNICAL DATA Chassis tightening torques EJOT PT K60x20‑AL Screw, brake line holder on fork ® 2 Nm (1.5 lbf ft) protector Screw, brake line holder on link EJOT SF ® M5x10‑K 2 Nm (1.5 lbf ft) fork Screw, magnetic switch on handle- 0.8 Nm (0.59 lbf ft) Spoke nipple M3.5...
  • Page 23 TECHNICAL DATA 4 Screw, front brake caliper M8x40 20 Nm (14.8 lbf ft) Loctite ® 243™ Screw, handlebar clamp 20 Nm (14.8 lbf ft) Screw, Powerpack LV front M8x25 20 Nm (14.8 lbf ft) Screw, Powerpack LV rear M8x50 20 Nm (14.8 lbf ft) Loctite ®...

  • Page 24: Auxiliary Substances

    5 AUXILIARY SUBSTANCES Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000...
  • Page 25 *3214363en* 3214363en 02/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.com...

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