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Panasonic KX-TCD510ALV Service Manual

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ORDER NO. KM40309212C3
Telephone Equipment
KX-TCD510ALV / KX-TCA151AZV
Digital Cordless Answering System
Violet Version
(for Australia)
SPECIFICATIONS
1

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Summary of Contents for Panasonic KX-TCD510ALV

  • Page 1 ORDER NO. KM40309212C3 Telephone Equipment KX-TCD510ALV / KX-TCA151AZV Digital Cordless Answering System Violet Version (for Australia) SPECIFICATIONS...

  • Page 2: About Lead Free Solder (Pbf: Pb Free)

    2003 Panasonic Communications Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law. 1. ABOUT LEAD FREE SOLDER (PbF: Pb free) Note: In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that contains lead.

  • Page 3: Suggested Pbf Solder

    case of using high temperature soldering iron, please be careful not to heat too long. - PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100°F (600°C). - If you must use Pb solder on a PCB manufactured using PbF solder, remove as much of the original PbF solder as possible and be sure that any remaining is melted prior to applying the Pb solder.

  • Page 4: For Service Technicians

    (Component View) (Flow Solder Side View) Note: The location of the “PbF“ mark is subject to change without notice. 1.2.2. Handset PCB (Component View) (Flow Solder Side View) Note: The location of the “PbF“ mark is subject to change without notice. 1.2.3.

  • Page 5: Battery Charge

    - When you replace the batteries, part should be removed first. 4.2. Battery Charge At the time of shipment, the batteries are not charged. To charge, place the handset on the base unit. Please charge the batteries for about 7 hours before initial use. During charging, the charge LED will light as shown below.

  • Page 6: Battery Information

    ) indication: If Antenna Pict is indicated, charge time is about 7 hours. However, if Antenna Pict is flashing, charge time becomes long. 4.3. Battery Information After your Panasonic battery is fully charged: Ni-MH Batteries (typical 700 mAh) Operation Operating Time While in use (TALK) 10 hrs approx.

  • Page 7: Replacing The Batteries

    icon flashes 4.4. Replacing the Batteries If the icon flashes after a few telephone calls even when the handset batteries have been fully charged, both batteries must be replaced. - Charge new batteries for approximately 7 hours before initial use. (The telephone line cord must not be connected to the telephone socket at this time).

  • Page 8: Location Of Controls

    Please order Panasonic HHR-4EPT(Ni-MH) or P-4NPT(Ni-Cd) batteries. Note for Service: - When Ni-Cd batteies are littled with the setting in icon might disappear and stop charging even if the handset is on the cradle for avoiding overcharge. 5. LOCATION OF CONTROLS 5.1.
  • Page 10 6. SETTINGS Enviroment Do not use this unit near water. This unit should be kept away from heat sources such as radiators, cookers, etc. It should also not be placed in rooms where the temperature is less than 5°C or greater than 40°C. The AC adaptor is used as the main disconnect device.
  • Page 11 - The AC adaptor must remain connected at all times (It is normal for the adaptor to feel warm during use). - Never install telephone wiring during a lightning storm. - USE ONLY WITH Panasonic AC ADAPTOR PQLV19ALZ. - KX-TCD510AL is not designed to be used with rotary (pulse dialling) services.
  • Page 12 6.1.3. Optional Headset Plugging an optional headset into the handset allows hands-free phone conversations. Please use only the Panasonic KX-TCA89AL headset. While using the headset, speakerphone is not available. To switch to speakerphone, disconnect the headset. Connecting the optional headset to the handset Open the headset jack cover, and connect the optional headset to the headset jack as shown.

  • Page 13: Setting The Ringer Volume

    6.3. Setting the Ringer Volume 6.3.1. Base Unit...

  • Page 14: Settings Menu Chart

    6.3.2. Handset 6.4. Settings Menu Chart 6.4.1. Base Unit...
  • Page 15 6.4.2. Handset 6.5. PIN Code 6.5.1. Base Unit...
  • Page 16 - To exit the operation, press at any time. For Service Hint: * : If the current 4-digit Base Unit PIN is forgotten, follow the procedures below. 1. If Base Unit and Handset are not linked with, first, follow the steps Handset Registration to a Base Unit 2.
  • Page 17 * : If the current 4-digit PIN is forgotten, press and you will be able to enter new Handset PIN. This password is useful whether Base Unit and Handset are linked with or not. 6.6. Reset 6.6.1. Base Unit You can reset all of the base unit settings to their initial settings. - To exit the operation, press any time.
  • Page 18 Function Initial Setting Remarks (selectable Recall Time Type 2 (100ms) Type 1 (700 ms) / Type ms) / Type 3 (200 ms) Pause Time Short (3 seconds) 3 seconds / 5 seconds Emergency Call Number 1 Call Restricted Handset(s) Delete All Call Restriction Number(s) Delete All 4-Digit Base Unit PIN...
  • Page 19 Function Initial Setting Remarks (selectable options) Memo Alarm Mode OFF / Once / Daily Alarm Time Delete Handset Ringer Volume 1 to 6 Handset External Ringer Pattern 1 to 15 Handset Internal Ringer Pattern 1 to 15 Handset Paging Tone Pattern 1 to 15 Handset Private Ringer Pattern 1 to 15...

  • Page 20: Recall Feature

    6.8. Recall Feature 6.9. Dialling Pause for PBX line/long distance service users A dialling pause is used when a pause in the dialling of a phone number is necessary using a PBX or accessing a long distance service. For example, when 0 (line access number) is dialled followed by a pause to access an outside line through a PBX: - Entering a pause prevents misdialling when you redial or dial a stored number.
  • Page 21 - To exit the operation, press at any time. Note: When you put a first digit on step 9, it must overwrite the current displayed numbers. We recommend you to write down the restricted phone number you entered. 6.11. Call BAR On/Off (Call Prohibition On/Off) When this feature is set to ON, outgoing calls cannot be made.

  • Page 22: Selecting The Display Language

    - While the Call Bar mode is turned on, “ “ is displayed. 6.12. Selecting the Display Language You can select one of 19 languages. The factory preset is English. Note for Service: - To exit the operation, press at any time. 7.

  • Page 23: Main Menu Display

    7.2. Main Menu Display For Service Hint: icon will be displayed if the unit took a signal from Telephone Company as a Voice Message signal. In that case, press the right button of the Navigator key for a while. 7.3. Caller ID Service...
  • Page 24 7.4. Before Requesting Help (Troubleshooting) If you experience any problems with the normal use of your apparatus, you should unplug it from the telephone outlet and connect a known working telephone in its place. If the known working telephone still has problems, then please contact the customer service department of your telephone company.
  • Page 25 Answering System...

  • Page 26: Setting The Date And Time

    Cross Reference: Power ON/OFF Call BAR On/Off (Call Prohibition On/Off) Call Restriction Key Lock PIN Code Note: *1, *2: It will take time for both Base Unit and Handset to be linked with. 8. OPERATIONS 8.1. Power ON/OFF 8.2. Setting the Date and Time...
  • Page 27 8.3. Redialling 8.4. Phonebook You can store up to 200 caller information in the handset phonebook and up to 20 caller information in the base unit phonebook. If you subscribed to Caller ID and you received a call from the same phone number you stored with name in the phonebook, the display will show the caller’s name.
  • Page 28 Audible Caller ID To use this feature, you need to subscribe to Caller ID service. For further information, please contact your telephone company. You need to store caller information and to record the name into the base unit phonebook. When a call comes in, the unit will ring and the caller information will be received. If you receive a call from one of the same phone numbers stored in the base unit phonebook, the handset will announce the recorded name.
  • Page 30 8.4.2. Entering Names/Characters...
  • Page 31 Cross Reference: Phonebook Character Table 8.4.3. Phonebook Character Table...
  • Page 32 8.4.4. Storing the Number in the Handset Phonebook...
  • Page 33 8.4.5. Hot Keys (: Speed Dial)
  • Page 34 8.4.6. Phonebook Copy You can copy information in the handset phonebook between handsets registered to the same base unit. The phonebook copy must be performed while in intercom mode. To exit the operation, press at any time.
  • Page 35 8.5. Handset Registration to a Base Unit...
  • Page 36 Note for Service: At step 7, enter . Finally Handset will be linked to Base Unit.

  • Page 37: Base Unit Selection

    8.6. Base Unit Selection...
  • Page 38 9. DISASSEMBLY INSTRUCTIONS 9.1. Base Unit Shown in Fig.- To Remove Remove Lower Cabinet Screws (2.6 × 12)..(A) × 2 Main P.C. Board Main P.C. Board 9.2. Handset...

  • Page 39: Charger Unit

    Shown in Fig.- To Remove Remove Rear Cabinet Screws (2 × 10)..(B) × 2 Follow the procedure. Main P.C. Board Screw (2 × 8)....(C) × 1 Screws (2 × 8).....(D) × 2 Main P.C. Board 9.3. Charger Unit...

  • Page 40: Troubleshooting Guide

    Shown in Fig.- To Remove Remove Lower Cabinet Screws (2.6 × 14)..(E) × 2 Main P.C. Board Main P.C. Board 10. ASSEMBLY INSTRUCTIONS 10.1. Warning When Constructing the Base Unit 11. TROUBLESHOOTING GUIDE Flow Chart...

  • Page 41: Check Power

    Cross Reference: Check Power Bell Reception 11.1. Check Power 11.1.1. Base Unit Is the AC Adaptor inserted into AC outlet? (Check AC Adaptor’s specification.)

  • Page 42: Check Battery Charge

    Cross Reference Note: BBIC is IC2. 11.1.2. Handset Cross Reference Note: BBIC is IC1. 11.2. Check Battery Charge 11.2.1. Base Unit...

  • Page 43: Check Link

    Cross Reference: 11.2.2. Handset Cross Reference: Note: BBIC is IC1. 11.2.3. Charger Unit Cross Reference: 11.3. Check Link 11.3.1. Base Unit...
  • Page 45 Cross Reference: 11.3.2. Handset...

  • Page 46: Check Handset Transmission

    Cross Reference 11.4. Check Handset Transmission Cross Reference: 11.5. Check Handset Reception Cross Reference: 11.6. Check Caller ID Cross Reference:...

  • Page 47: Check Tam Operation

    11.7. Bell Reception 11.7.1. Base Unit Note: BBIC is IC2. 11.7.2. Handset Cross Reference: Note: BBIC is IC1. 11.8. Check TAM Operation...
  • Page 48 Cross Reference: Note: BBIC is IC2. 12. CHECK PROCEDURE (BASE UNIT) 12.1. Preparation 12.1.1. Equipment Required - DECT tester: Rohde & Schwarz, CMD 60 is recommended. - Frequency counter: it must be precise to be able to measure 1Hz (precision; ± 4ppm). Hewlett Packard, 53131A is recommended.

  • Page 49: Check Procedure (Handset)

    2. Change a directory. 3. Type “SET_COM 1” from the keyboard (when COM port 1 is used for the connection). 4. Type “doskey”. Note: See the table below for frequently used commands. Command name Function Example rdeeprom Read the data of EEPROM Type “rdeeprom 00 00 FF”, and the data from address “00 00”...
  • Page 50 - PC which runs in DOS mode. - Batch file for PC setting: PQZZTCD510AL 13.2. PC Setting 13.2.1. Connections 13.2.2. PC Setting 1. Open a window of MS-DOS mode from the start-up menu. 2. Change a directory. 3. Type “SET_COM 1” from the keyboard (when COM port 1 is used for the connection).
  • Page 51 If your unit have below symptoms, adjust or confirm each item using remedy column from the table. Symptom Remedy* The base unit does not respond to a call from handset. Make adjustments in item (I)~(O). The base unit does not transmit or the transmit frequency is off. Make adjustments in item (I)~(L), (N).
  • Page 52 Items Adjustment Procedure Check Point Replace 1. Confirm that the voltage between TP15 and GND is 1.8V ± 0.02V. 1.8V Supply TP15 2. Adjust the 1.8V voltage of TP15 executing the command Confirmation “bandgap XX“ (XX is the value). 1. BBIC Confirmation (Execute the command "getchk"). BBIC 2.
  • Page 53 Items Adjustment Procedure Check Point Replace (I)* Transmitted Remove the Antenna before starting step from 1 to 7. IC2, 1. Configure the DECT tester (CMD60) as follows; Power <Setting> Confirmation C84, -Test mode: FP -Traffic Carrier: 5 C104, -Traffic Slot: 4 -Mode: Loopback -PMID: 0000 C64,...
  • Page 54 Items Adjustment Procedure Check Point Replace Frequency Follow steps 1 to 6 of (I) above. IC2, Offset 7.Confirm that the frequency offset is < ± 50kHz. Confirmation C84, C104, C64, C57, C55, R59, R112, R91, Frequency Follow steps 1 to 6 of (I) above. IC2, Dirft 7.Confirm that the frequency drift is <...
  • Page 55 Items Adjustment Procedure Check Point Replace Sensitivity Follow steps 1 to 6 of (I) above. IC2, Receiver 7.Set DECT tester power to -88dBm. Confirmation C84, 8.Confirm that the BER is < 1000ppm. C104, C64, C57, C55, R59, R112, R91, Timing Follow steps 1 to 6 of (I) above.
  • Page 56 Items Adjustment Procedure Check Point Replace RSSI Level Follow steps 1 to 6 of (I) above. IC2, Confirmation 7.Execute the command "readrssi". C84, 8. Confirm:11<returned value< 25(hex) C104, C64, C57, C55, R59, R112, R91, (P) Power RAMP Follow steps 1 to 6 of (I) above. IC2, Confirmation 7.Confirm that “Power RAMP is Matching“.

  • Page 57: Adjustment Standard (Base Unit)

    Items Adjustment Procedure Check Point Replace 1. Link with Handset. Audio Check IC2, 2. Input -45dBm/1kHz to MIC of Handset. Measure the Level at Line I/F and distortion level. 3. Confirm that the level is -14dBm ± 5dB and confirm that the distortion level is < 5% at TEL Line(600 Road).

  • Page 58: Adjustment Standard (Charger Unit)

    Items Adjustment Procedure Check Point 1. Connect Charge Contact 12 /2W register between charge+ and charge-. Charging D1,R1,R2 2. Measure and confirm voltage across the regigster is 2.7V ± 0.2V. Check Note: After the measuring, sock up the solder of TP. The connection of adjustment equipment are as shown in Adjustment Standard (Charger Unit) 14.4.
  • Page 59 Please follow the items below when BBIC or EEPROM is replaced. Items Adjustment Procedure Point 1. Confirm that the voltage between test point “TP12” and GND is 1.8V ± 0.02V. 1.8V Supply TP12 2. Adjust the 1.8V voltage of TP12 executing command “bandgap XX“ (XX is the value). Confirmation 1.
  • Page 60 Items Adjustment Procedure Point 1. Apply 2.3V ± 0.005V between BATT(+) and BATT(-). Battery IC1,F1,C74, 2. Execute the command "Backloff", then “readbatt“. Monitor 3. Confirm: 29 returned value 36 (Hex) Confirmation & C3,R81,R2 (If the returned value is within the range, no need to do step 4 and 5.) Adjustment 4.
  • Page 61 Items Adjustment Procedure Point Frequency Follow steps 1 to 3 of (J) above. Offset 4.Confirm that the frequency Offset is < ± 45kHz. Confirmation Frequency Follow steps 1 to 3 of (J) above. Drift 4.Confirm that the frequency Drift is < ± 30kHz/ms. Confirmation Sensitivity Follow steps 1 to 3 of (J) above.
  • Page 62 Items Adjustment Procedure Point Timing Follow steps 1 to 3 of (J) above. Confirmation 4.Confirm that the Timing accuracy is < ± 0.5ppm. RSSI Level Follow steps 1 to 3 of (J) above. Confirmation 4.Set DECT tester power to -81dBm. 5.Execute the command “readrssi“.
  • Page 63 Items Adjustment Procedure Point 1. Link to BASE which is connected to Line Simulator. (R) Audio Check 2. Set line voltage to 48V and line current to 40mA. 3. Input -45dBm/1KHz to MIC and measure Line output level. confirmation 4. Confirm that the level is -14dBm ± 5dB and confirm that the distortion level is < 5% at TEL Line(600 Road).

  • Page 64: Adjustment Standard (Handset)

    Items Adjustment Procedure Point 1. Link to BASE which is connected to Line Simulator. (T) Headset Audio 2. Set line voltage to 48V and line current to 40mA. check and 3. Input -45dBm/1kHz across Mic terminals on headset cable. confirmation 4.

  • Page 65: How To Check The Handset Speaker

    Item Value Refer to -. ** Remarks TX Power 20 dBm ~ 25 dBm Adjustment (Handset) Modulation 360 kHz/div ~ 380 kHz/ Data type: Fig31 Adjustment (Handset) Frequency Offset -45 kHz ~ +45 kHz Adjustment (Handset) Frequency Drift < ± 30 kHz / ms Adjustment (Handset) RX Sensitivity <...

  • Page 66: How To Check The Handset Receiver

    Note: * : Refer to Cabinet and Electrical Parts () of Handset replacement part lists. 18. HOW TO CHECK THE HANDSET RECEIVER 1. Prepare the digital voltmeter, and set the selector knob to ohm meter.
  • Page 67 2. Put the probes at the receiver terminals as shown below.

  • Page 68: Frequency Table (Mhz)

    Note: * : Refer to Cabinet and Electrical Parts () of Handset replacement part lists. 19. FREQUENCY TABLE (MHz) BASE UNIT HANDSET Receive Frequency Channel No Transmit Frequency Transmit Frequency Receive Frequency 1897.344 1897.344 1897.344 1897.344 1895.616 1895.616 1895.616 1895.616 1893.888 1893.888 1893.888...

  • Page 69: Power Supply Circuit

    - ADC, DAC, timer, and power control circuitry - All interfaces (ex: RF module, EEPROM, LED, Analog Front End, etc.) - RF Module: IC4 - PLL Oscillator - Detector - Compress/Expander - First/Second Mixer - Amplifier for transmission and reception - FLASH MEMORY IC7 - Program D/L (DownLoad) Area - EEPROM: IC3...

  • Page 70: Telephone Line Interface

    21.3. Telephone Line Interface <Function> - Bell signal detection - Clip signal detection - ON/OFF hook circuit - Audio circuits Bell & Clip (: Calling Line Identification Presentation: Caller ID) signal detection: In the standby mode, Q4 is open to cut the DC loop current and decrease the ring load. When ring voltage appears at the TP21 (A) and TP19 (B) leads (when the telephone rings), the signal is transferred as follows;...
  • Page 71 B [OFF HOOK] 21.4. Transmitter/Receiver Base Unit and Handset mainly consist of RF Module and DECT BBIC. Base Unit and Handset transmit/receive voice signal and data signal through the antenna on carrier frequency. Signal Pass: *Refer to SIGNAL ROUTE 21.4.1. Transmitter Block The voice signal input from the TEL LINE interface goes to RF Module (IC4) through DECT BBIC (IC2) as shown in BLOCK DIAGRAM (BASE UNIT)
  • Page 72 - All interfaces (ex: Key, Detector Circuit, Charge, DC/DC Converter, EEPROM, LCD) - RF Module: IC3 - PLL Oscillator - Detector - Compress/Expander - Amplifier for transmission and reception - AMP: IC2 - Single OP_AMP for SP - MIDI (Musical Instrument Digital Interface): IC4 - 16-Tone 32-Poly PCM Sound Generator - Port (LED direct driver with PWM) - EEPROM: IC10...

  • Page 73: Circuit Operation (Charger Unit)

    The BBIC detects this level and " " starts flashing. - Power Down Battery voltage: V(Batt) 2.2V ± 50mV The BBIC detects this level and power down. Refer to Adjustment (Handset) 23.5. Speakerphone and Headset Jack The hands-free loudspeaker at SP+ and SP- is used to generate the ring alarm. IC2 is used to switch off the telephone loudspeaker and is used to amplify the signal to drive the hands-free loudspeaker.

  • Page 74: Cpu Data (Base Unit)

    26. CPU DATA (BASE UNIT) 26.1. IC2 (BBIC)
  • Page 75 Description Connection at Normal mode at Reset VDDIO AD10 AD11 AD10 AD12 AD11 AD13 AD12 AD14 AD13 P3_7/PD7 O-Hi P3_1/PD1 O-Hi P3_5/PD5 ANT1 O-Hi P3_4/PD4 ANT2 O-Hi P3_3/PD3 PAON O-Hi P3_2/PD2 RXDSG O-Hi RFCLK VDDRF VSSRF Xtal1 RSSI RSSI CMPREF OPEN TXDA AD15...
  • Page 76 Description Connection at Normal mode at Reset MI/READY I-PU SCLK UTX/P0_0 URX/P0_1 JTIO/P0_2 JTAG PCM_FSC1/P0_3 D,I/O I-PU PCM_FSC0/P0_4 D,I/O I-PU PCM_CLK/P0_5 D,I/O I-PU PCM_DOUT/P0_6 D,I/O I-PU PCM_DINP/P0_7 D,I/O I-PU VDDIO INT0n/P1_0 INTOn I-PU INT1n/P1_1 I-PU INT2n/P1_2/ACS1 I-PU ACS0 ACS0 INT3n/P1_3/ACS2 I-PU INT4n/P1_4 I-PU...
  • Page 77 Description Connection at Normal mode at Reset DAB13 D,I/O DAB13 DAB6 D,I/O DAB6 DAB14 D,I/O DAB14 DAB7 D,I/O DAB7 DAB15 D,I/O DAB15 P2_7/DC_CTRL OPEN O (fixed 100k down) DC_I OPEN P1_6/PON/INT6n P1_7/CHARGE/ I (fixed 160k INT7n down) P2_6/stop_charge OPEN VBAT3/RINGING RINGING DC_stab OPEN...

  • Page 78: Cpu Data (Handset)

    27. CPU DATA (HANDSET) 27.1. IC1 (BBIC) Description Connection at Normal mode at Reset P3_7/PD7 LCD_A0 P3_1/PD1 RXDSG P3_5/PD5 SPAMP CD P3_4/PD4 D,I/O MIDI ERQ P3_3/PD3 PAON P3_2/PD2 PSEL RFCLK SYRI VDDRF VSSRF Xtal1 RSSI RSSI RXDA CMPREF OPEN TXDA SYEN SYDA SYCL...
  • Page 79 Description Connection at Normal mode at Reset VDDE/INT5n/P1_5 COL0 SCL2/P3_0 SDA2 D,I/O P2_0/PWM0 PWM0 P2_1/PWM1 P2_2/ADC0 EX_RESET P2_3/ADC1 MIDI-CS P2_4/SCL1 LCD-SCLK MIDI_SCLK P2_5/SDA1 LCD-SCLK MIDI_SCLK P2_7/DC_CTRL DC_CTRL DC_I P1_6/PON/INT6n P1_7/CHARGE/ CHARGE INT7n P2_6/stop_charge STOP-CHARGE VBAT3/RINGING VBAT3 DC_stab DC_Sense AVS_sense ADC3 LDO1_sense LDO1_CTRL LDO2_CTRL...
  • Page 80 Description Connection at Normal mode at Reset Note: JACK DETECTION; Detect if a Headset is inserted into the JACK or not. Without a Headset, 1.5V is measured at pin 23, while with a Headset, 0V is measured at pin 23. 28.
  • Page 81 Address Initial Name Description Default value Type EEP_EepromType EEPROM type 0x00 0x00:32kbit type TCD500/510 0x55:64kbit type TCD530/540 0xAA:128kbit type TCD505/515/535/545 other:32kbit type EEP_ModelInfo Model information 0x00 Bit0:TAM 1:Enable 0:Disable Bit1:Base Phonebook 1...1:Enable, 0:Disable Bit2:Audible Call...1:Enable, 0:Disable Bit3:SP-PHONE...1:Enable, 0:Disable Bit4-7:Not used TCD500/505: 0x00 TCD510/515: 0x07 TCD530/535: 0x0A...
  • Page 82 Address Initial Name Description Default value Type EEP_Rfpi Base ID 0xFF,0xFF,0xFF,0xFF,0xFF written data by adjustment checker or ID writer RFPI (5Byte) EEP_FreqTrim_L Setting value of FREQ_TRM_RE 0x75 EEP_BandGap Setting value of BandGap REG 0x08 EEP_Rc0 BMC internal Register 0 0x10 1 EEP_RxAtteCrcErrorRsc Attenuation parameter Crc Error Rsc 0x43 EEP_Ps0_InUseFlag IN-Use Flag...
  • Page 83 00:Invalid / 01:Valid Address Initial Name Description Default value Type EEP_Ps2_DectPsNo DECT PS No. 0xFF 00-3F:PS No. / FF:Invalid EEP_Ps2_PsType PS Type 0xFF 00:KME's PS (Group Page ) / 01:KME's PS (Group Page/Message Waiting) 02:TD-7500 or TD-7590 / FF:Another Maker's EEP_Ps2_Ipui PS ID 0x00,0x00,0x00,0x00,...
  • Page 84 Address Initial Name Description Default value Type EEP_Ps4_Ipui PS ID 0x00,0x00,0x00,0x00, IPUI (14Byte) 0x00,0x00,0x00,0x00, 0x00,0x00,0x00,0x00, 0x00 EEP_Ps5_InUseFlag IN-Use Flag 0x00 00:Invalid / 01:Valid EEP_Ps5_DectPsNo DECT PS No. 0xFF 00-3F:PS No. / FF:Invalid EEP_Ps5_PsType PS Type 0xFF 00:KME's PS (Group Page ) / 01:KME's PS (Group Page/Message Waiting 02:TD-7500 or TD-7590 / FF:Another Maker's 28.3.3.
  • Page 85 Name Description Default value AddressInitial Type EEP_ClipDetectConfig CLIP detect configuration 0x73 Bit0-2:Mode...0:Learn mode, 1:DTMF only, 2: FSK only, 3:FSK/DTMF both, 4:Russian CLIP only Bit3:Unused3 Bit4:Onhook...1=enable, 0=disable Bit5:Offhook...1=enable, 0=disable Bit6:MsgWaiting...1=enable, 0=disable Bit7:Unused7 EEP_ClipRingConfig Ring configuration 0x00 Bit0:Rpas...1=enable, 0=disable Bit1:RpasAlert...1=enable, 0=disable Bit2:Rpas2LongAlert...1=enable, 0=disable Bit3:Suppress1stRing...1=enable, 0=disable Bit4-7:Unused EEP_ImpSetConfig Impedance Set configuration...
  • Page 86 Name Description Default value AddressInitial Type EEP_ClipPhaseConfig CLIP phase set configuration 0x04 Bit0:ForwardNumber...1=enable, 0=disable Bit1:CallingNumber...1=enable, 0=disable Bit2:Dutch...1=enable, 0=disable Bit3:Canadian...1=enable, 0=disable Bit4:KpnVmwi...1=enable, 0=disable Bit5:PriorityCheck...1=enable, 0=disable Bit6-7:AddZero...0:no add zero, 1:add zero absolutely 2:Check Number’s top is zero. If it is zero, add zero. 1 EEP_ClipPhaseConfig2 CLIP phase set configuration 0x01 Bit0:FskRemoveParity...1=enable, 0=disable...
  • Page 87 Name Description Default value AddressInitial Type 1 EEP_ImpRemContTimeout Impedance Remove timeout 0x0A Unit : 100ms, Default : 1s EEP_CasMinDuration CAS minimum duration 0x06 Unit : 10ms, Default : 60ms EEP_CasMaxDuration CAS maximum duration 0x0D Unit : 10ms, Default : 130ms 1 EEP_CasAckDelayTimeout CAS to Acknowledge DTMF Delay Timeout 0x00 Unit : 1ms, Default : 0ms...
  • Page 88 Name Description Default value AddressInitial Type 1 EEP_RuDtmfDurationMax R U_DTMF maximaum duration 0x07 Unit : 10ms, Default : 70ms 1 EEP_RuDtmfDurationOff R U_DTMF Off duration 0x05 Unit : 10ms, Default : 50ms EEP_RuConfig Russian CLIP Configuration 0x00 Bit0:Unused Bit1:RuClipMode...1=Auto, 0=Manual Bit2:RuClipRbtOnOff...1=on, 0=off Bit3-7:Unused EEP_RuClipReqLength Length of REQ signal...

  • Page 89: Eeprom Contents

    set during production of the handset e.g. crystal oscillator adjustment at 0057, some are set by the user when configuring the handset e.g. ringer volume at 00A1, and some during normal use of the phone e.g. redial memory at 1EF6..1F77. 29.2.
  • Page 90 Name Description Default value AddressInitial Type EEP_Ipei International Portable Part Equipment 0x00,0x00,0x00,0x00 Identities. A concatenation of an EMC and a unique 20 0x00 bit Serial Number. EEP_FreqTrim_L Setting value of FREQ_TRIM_REG 0x75 EEP_BandGap Setting value of BandGap REG 0x08 EEP_LowQualityLevel Signal quality level at which handover is initiated (CRC error count).
  • Page 91 Name Description Default value AddressInitial Type 1 E EP_FactoryLanguageSetting Selected Language for LCD 0x01 GERAM:0 ENGLISH:1 SPANISH:2 NORWEGIAN:3 FRENCH:4 ITALIAN:5 DENISH:6 DUTCH:7 SWEDISH:8 FINNISH:9 GREEK:10 TURKISH:11 HUNGARIAN:12 PORTUGUESE:13 RUSSIAN:14 POLISH:15 SLOVAKIAN:16 CZECH:17 CROATIAN:18 CATALAN:19 1 EEP_Available_Language Select Available Language 0xFF,0xBF,0xFF 0:Disable 1:Enable 1EEF...
  • Page 92 Name Description Default value AddressInitial Type 1FED EEP_CountryFunction Country parameter 0x02 0bit: Reset Ear-SP Vol. after Talk...0: Hold, 1: Disable 1bit: PBX Phone-Book...0: Hold, 1: Disable 2-7bit: Reserve 29.3.3. MMI1 Setting Name Description Default value AddressInitial Type EEP_DspSdt2Level DSP Parameter SideTone2 0xFF,0x7F,0x00,0x18 Main:SideTone2 Main route level MictoRcv:SideTone2 MIc to Receiver level...

  • Page 93: How To Replace Flat Package Ic

    Name Description Default value AddressInitial Type EEP_LowVoltage Number of ADC step for battery low 0x30 EEP_NoVoltage Number of ADC step for batter empty 0x22 30. HOW TO REPLACE FLAT PACKAGE IC 30.1. Preparation - PbF (: Pb free) Solder - Soldering Iron Tip Temperature of 700°F ±...

  • Page 94: Cabinet And Electrical Parts Location

    3. Being careful to not unsolder the tack points, slide the soldering iron along the tips of the pins while feeding enough solder to the tip so that it flows under the pins as they are heated. 30.3. Modification Procedure of Bridge 1.
  • Page 96 32. CABINET AND ELECTRICAL PARTS LOCATION (HANDSET) 33. CABINET AND ELECTRICAL PARTS LOCATION (CHARGER UNIT)

  • Page 97: Accessories And Packing Materials

    34. ACCESSORIES AND PACKING MATERIALS...
  • Page 98 34.1. KX-TCD510ALV 34.2. KX-TCA151AZV...

  • Page 99: Terminal Guide Of The Ics, Transistors And Diodes

    35. TERMINAL GUIDE OF THE ICs, TRANSISTORS AND DIODES 35.1. Base Unit...

  • Page 100: Charger Unit

    35.2. Handset 35.3. Charger Unit 36. REPLACEMENT PARTS LIST 1. RTL (Retention Time Limited) Note: The marking (RTL) indicates that the Retention Time is limited for this item. After the discontinuation of this assembly in production, the item will continue to be available for a specific period of time.
  • Page 101 assembly, and in accordance with the laws governing part and product retention. After the end of this period, the assembly will no longer be available. 2. Important safety notice Components identified by the mark indicates special characteristics important for safety. When replacing any of these components, only use specified manufacture’s parts.
  • Page 102 Ref. No. Part No. Part Name & Description Remarks PQGB10019Z1 BADGE, PANASONIC ABS-HB PQGG10160X2 GRILLE PQKM10586X6 CABINET BODY ABS-HB PQJT10203Z TERMINAL PQKE10356Z1 GUIDE, CHARGE TERMINAL CASE POM-HB PQMC10479Z MAGNETIC SHIELD, COPPER FOIL SHEET PQSA10131Z ANTENNA, MAIN PQSA10132Z ANTENNA, SUB PQYF10560Z5...
  • Page 103 Ref. No. Part No. Part Name & Description Remarks PQLQR4D4R7K COIL PQLQR2M33NK COIL PQLQXF330K COIL PQLQXF330K COIL (JACKS) PQJJ1TB26Z JACK/SOCKET PQJJ1B4Y JACK/SOCKET (RESISTORS) ERJ1WYJ220 ERJ1WYJ220 ERJ3GEYJ101 ERJ3GEYJ221 ERJ3GEYJ473 ERJ3GEYJ562 5.6K ERJ3GEYF563 ERJ3GEYF243 ERJ3GEYJ153 ERJ3GEYJ223 ERJ3GEYJ223 ERJ3GEYJ562 5.6K ERJ3GEYJ104 100K ERJ3GEYJ101 ERJ3GEYJ562 5.6K ERJ3GEYJ103...
  • Page 104 Ref. No. Part No. Part Name & Description Remarks ERJ3GEYJ565 5.6M ERJ3GEYJ565 5.6M ERJ3GEYJ104 100K ERJ3GEYJ104 100K ERJ3GEYJ104 100K ERJ3GEYJ474 470K PQ4R10XJ000 ERJ3GEYJ102 ERJ3GEY0R00 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ103 ERJ3GEYJ181 ERJ3GEYJ181 R100 ERJ3GEYJ103 R101 ERJ3GEYJ103 R105 ERJ3GEYJ103 R106 ERJ3GEYJ273 R107 ERJ3GEYJ273 R108 ERJ3GEYJ103 R109 ERJ3GEYJ103...
  • Page 105 Ref. No. Part No. Part Name & Description Remarks ECUV1C104KBV 0.1 ECUV1C104KBV 0.1 PQCUV1A105KB 1 PQCUV1C224KB 0.22 ECUV1C104KBV 0.1 ECEA1HKS100 PQCUV1E104MD 0.1 ECUV1H101JCV 100P ECUV1E333KBV 0.033 ECUV1C104KBV 0.1 ECUV1A475KB ECUV1H220JCV ECUV1H100DCV 10P ECUV1H100DCV 10P ECUV1H030CCV 3P ECUV1H101JCV 100P ECUV1H030CCV 3P ECUV1H330JCV ECUV1H010CCV 1P ECUV1C104KBV 0.1...
  • Page 106 Ref. No. Part No. Part Name & Description Remarks ECUV1H100DCV 10P (OTHERS) L0DACA000016 BUZZER J3FKK0000003 RF UNIT PQVDDSS301L VARISTOR (SURGE ABSORBER) K0H1BB000018 SPECIAL SWITCH H0D103500003 CRYSTAL OSCILLATOR 36.2. Handset 36.2.1. Cabinet and Electrical Parts Ref. No. Part No. Part Name & Description Remarks PQGG10159Z1 GRILLE, LCD...
  • Page 107 Ref. No. Part No. Part Name & Description Remarks PCB100 PQWP1D510ALR MAIN P.C.BOARD ASS'Y (RTL) (for KX-TCD510ALV) PCB100 PQWP1D151AZR MAIN P.C.BOARD ASS'Y (RTL) (for KX-TCA151AZV) (ICs) C1CB00001598 C1BB00000265 C1BB00000783 C0JBAB000371 IC10 PQWI1D510ALR IC (for KX-TCD510ALV) IC10 PQWI1D151AZR IC (for KX-TCA151AZV)
  • Page 108 Ref. No. Part No. Part Name & Description Remarks ERJ3GEYJ562 5.6K ERJ3GEYF203 ERJ3GEYF103 ERJ3GEYJ393 ERJ3GEYJ330 ERJ3GEYJ100 ERJ3GEYJ470 ERJ3GEYJ121 ERJ3GEYJ102 ERJ3GEYJ102 ERJ3GEYJ474 470K ERJ3GEYJ331 ERJ3GEYJ101 ERJ3GEYJ222 2.2K ERJ3GEYJ184 180K ERJ3GEYJ273 ERJ3GEYJ683 ERJ3GEYJ330 ERJ3GEYJ330 ERJ3GEYJ103 ERJ3GEYJ223 ERJ6RQJR22 0.22 ERJ3GEYJ562 5.6K ERJ3GEYJ562 5.6K ERJ3GEYJ330 ERJ3GEYJ101 ERJ3GEYJ105...
  • Page 109 Ref. No. Part No. Part Name & Description Remarks ECUV1H100DCV ECUV1A224KBV 0.22 ECUV1C683KBV 0.068 ECUV1C104KBV ECUV1A105KBV ECUV1C104KBV ECUV1C104KBV ECUV1C105ZFV ECUV1C104KBV ECUV1H100DCV ECUV1H102KBV 0.001 ECUV1C104KBV ECUV1C104KBV ECUV1C104KBV ECUV1C104KBV ECUV1C104KBV ECUV1C104KBV ECUV1A105KBV ECUV1A105KBV ECUV1A105KBV ECUV1A105KBV ECUV1C474KBV 0.47 ECUV1C474KBV 0.47 ECUV1C474KBV 0.47 ECUV1C474KBV 0.47 ECUV1C474KBV 0.47...
  • Page 110 Ref. No. Part No. Part Name & Description Remarks ECUV1C104KBV ECUV1C104KBV ECUV1C104KBV ECUV1H100DCV ECUV1H100DCV PQCUV1A225ZF ECUV1H020CCV ECUV1H020CCV ECUV1C105ZFV ECUV1H100DCV ECUV1H100DCV ECUV1H100DCV ECUV1H100DCV ECUV1H100DCV ECUV1H101JCV 100P ECUV1H101JCV 100P C100 ECUV1A105ZFV C101 ECUV1C104KBV (OTHERS) L0CBAB000052 MICROPHONE J3FKK0000003 RF UNIT K2HD103D0001 JACK K0C115A00003 SEESAW SWITCH 36.3.

  • Page 111: Fixtures And Tools

    36.4.1. KX-TCD510ALV Ref. No. Part No. Part Name & Description Remarks PQLV19ALZ AC ADAPTOR PQJA10059Z CORD, TELEPHONE PQJP02S13Z CONNECTOR, PLUG PQKE10355Z2 HANGER, BELT CLIP PC+ABS-HB PQQX13796Z INSTRUCTION BOOK PQQW13005Z QUICK GUIDE PQQW12846W LEAFLET, RECHARGE PQPP10100Z PROTECTION COVER (for Base Unit)

  • Page 112: Circuit Board (Handset)

    2. This schematic diagram may be modified at any time with the development of new technology. 37.2. Handset (SCHEMATIC DIAGRAM (HANDSET)) Notes: 1. DC voltage measurements are taken with an oscilloscope or a tester with a ground. 2. The schematic diagrams and circuit board may be modified at any time with the development of new technology.
  • Page 113 AF Volt Meter Tel Simulator DECT tester CMD60 (I) (J) (K) (L) ANTENNA (M) (N) (O) (P) AF Generator ANT1 TP16 TP49 C119 TP48 C101 R112 R113 ANT2 C102 R114 C110 R101 R100 TP47 TP18 TP44 TP41 TP31 R105 TP43 C115 C129 TP45...
  • Page 114 DTMF tester Digital Digital DC_6V Volt Meter Volt Meter TP21 TP19 Simulator TP14 TP5 TP22 TP9 TP5 Frequency Counter TP17 12ohm TP11 TP15 Digital Digital Volt Meter Volt Meter (C) (D) (E) (F) (G) (H) (I) (J) (S)
  • Page 115 12Ω/2W Digital Volt Meter DC Power Supply 6V...
  • Page 116 OSCILLO SCOPE AF VOLT LOOP OSCILLO METER SIMULATOR SCOPE AF VOLT DUMMY METER BASE DIGITAL DECT TESTER VOLT METER CMD60 8Ω TP10 TP15 (J) (K) (L) (M) (N) (O) (P) (Q) (E) (F) DC POWER SUPPLY TP15 J3 CHARGE+ IC10 C101 MIC- MIC+...
  • Page 117 Limit XTAL Flash Register CONTACT CE, OE, WR Memory 10.368 DQ0~DQ15 BBIC VUNREG EEPROM 4.0V to AC Adaptor Reg. 4.0V Reg. Flash DAB0~DAB7 Memory CLE, ALE, CE\ (TAM) KX-TCD510ALV BLOCK DIAGRAM (BASE UNIT) 1.8V LOGIC RE, WE, ACS 1 Reg.
  • Page 118 AMPLIFIER SPEAKER Speech Burst RXDA Decoding Decoding RECEIVER TXDA Speech Burst Encoding Encoding Module RSSI ADPCM SYRI Codec Interface Headset Analog SYEN Filter SP_AMP Control Front JACK CHARGE XTAL CHARGE CHARGE CIRCUIT CHARGE 10.368 CONTACTS Q4, Q5, Q9 CHARGE DETECT CHARGE BATTERY ON SWITCH...
  • Page 119 Line Voltage 48V DC (When ON-Hook) 10V DC (When OFF-Hook) 0V DC (When ON-Hook) 10V DC (When OFF-Hook) TP21 TP20 (21-25) TEL_JACK L6 33u TP24 (21-25) 100K 5.6k TP19 L7 33u (21-25) 2.2K (21-25) N.M. N.M. (21-25) N.M. R106 C101 OPTION4 6800p RLY1...
  • Page 120 RFCLK P3[6]/PD6 125 AD4 DAC/ADC2 4.7u 126 AD5 TP17 127 AD6 128 AD7 (21) TP42 RX-DATA PAON TP41 0.1u 0.1u 10.368MHz burst (22) (23) N.M. : No Components 840mV p-p 10.368MHz C42 30p (24) 10.368MHz KX-TCD510ALV: SCHEMATIC DIAGRAM (BASE UNIT)
  • Page 121 RFCLK P3[6]/PD6 125 AD4 DAC/ADC2 4.7u 126 AD5 TP17 127 AD6 128 AD7 (21) TP42 RX-DATA PAON TP41 0.1u 0.1u 10.368MHz burst (22) (23) N.M. : No Components 840mV p-p 10.368MHz C42 30p (24) 10.368MHz KX-TCD510ALV: SCHEMATIC DIAGRAM (BASE UNIT)
  • Page 122 115KHz TP10 TP11 TP12 +1.8V Charge Current 4.0V DC 2.7V DC 1.8V DC +2.7V 47uH BATTERY+ BATTERY- R57 68 N.M. RX-AF (Speaker phone) TP16 CHARGE+ RX-AF (Handset) 10uH POWER CHARGE- 330R 10uH 100R TX-AF Beep signal (When ON Charge) 470K 2.8V 1sec cycle +1.8V...
  • Page 123 SP_TEST2 0.047u 3.9V 2.2u 100n Speaker 21-25 100n 180K SP_TEST1 100n +2.7V 470P Receiver HEADSET JACK REV_TEST2 N.M. REV_TEST1 N.M. N.M. (2125) 2.2K C10 100n 2.7V 100n 100R 0V (without Headset) 1V (with Headset) +2.7V MIDI signal 37 VIB DGND 38 DrvGND D2/SCLK PANEL...
  • Page 124 SP_TEST2 0.047u 3.9V 2.2u 100n Speaker 21-25 100n 180K SP_TEST1 100n +2.7V 470P Receiver HEADSET JACK REV_TEST2 N.M. REV_TEST1 N.M. N.M. (2125) 2.2K C10 100n 2.7V 100n 100R 0V (without Headset) 1V (with Headset) +2.7V MIDI signal 37 VIB DGND 38 DrvGND D2/SCLK PANEL...
  • Page 125 DC_PLUG Charge_plus Charge_minus pinL SCHEMATIC DIAGRAM (CHARGER UNIT)
  • Page 126 C130 TP40 TP46 C123 C126 C111 C37 R40 C113 TP26 C108 C109 C112 Q3 Collector RESET BBIC:21 Bell Buzzer (1.8 V) (Flash Memory for TAM) (BBIC: 120) (10.368MHz) (IC4-6) (BBIC: 79) (Bell Buzzer) KX-TCD510ALV CIRCUIT BOARD (BASE UNIT) Component View...
  • Page 127 TP17 (10.368MHz) DC_IN TP11 JTAG CHARGE TP17 TP15 TP29 TP22 TP24 TP20 TP21 TP19 TP14 TP12 TP22 TP14 TP15 (3.0V) (4.0V) (1.8V) KX-TCD510ALV CIRCUIT BOARD (BASE UNIT) Flow Solder Side View...
  • Page 128 TP10 BATTERY (+) "BATT" (BBIC) (+4V) (SP_amp_IC) (IC3-27) SP_TEST2 (+) TP15 IC10 C101 SP_TEST2 SP_TEST1 REV_TEST2 REV_TEST1 BATTERY (-) BBIC: 12 TP12 TP11 SP_TEST1 (-) (10.368 MHz) (+1.8V) (+2.75V) (IC3-6) (RF clock) (RF module) KX-TCA151AZV CIRCUIT BOARD (HANDSET) Component View...
  • Page 129 IC4: 29 (6 MHz) LED10 TALK LED9 LED8 R51 R77 SOFT_A C100 CLEAR MAIL (MIDI-IC) (MIDI-IC) KX-TCA151AZV CIRCUIT BOARD (HANDSET) Flow Solder Side View...
  • Page 130 CIRCUIT BOARD (CHARGER UNIT) Component View...
  • Page 131 CIRCUIT BOARD (CHARGER UNIT) Flow Solder Side View...
  • Page 132 Marked...
  • Page 133 DC_IN TP11 JTAG CHARGE TP17 TP15 TP29 TP22 TP24 TP20 TP21 TP19 TP14 TP12 Marked...
  • Page 134 IC10 Marked...
  • Page 135 Marked TALK LED9 SOFT_A CLEAR MAIL...
  • Page 136 Marked Marked (Component View) (Flow Solder Side View)
  • Page 137 CHG terminal is properly fit in the cabinet. CHG terminal comes out of rib by pulling black lead wire when opening the cabinet and turning the PCB over. The terminal cannot have enough elastic force, cannot have good contact with handset, and it will result in charge problem.

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