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Instructions GLC 2200 Lubrication Controller 3A2960A For controlling and monitoring an automated lubrication system. Not approved for use in explosive atmospheres or hazardous locations. Model: 24N468 Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.
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Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to Procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Component Identification Component Identification Keypad, Display, and Icons Display (E) NOTICE • A blinking field on the display indicates the controller To prevent damage to soft key buttons, do not press is in SETUP MODE. the buttons with sharp objects such as pens, plastic cards, or fingernails.
Installation Installation Typical Installation The installation shown in F . 2 is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs. Controller Capabilities Low Reservoir Level...
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Installation Installing the Lubrication Controller AUTOMATIC SYSTEM ACTIVATION HAZARD Unexpected activation of the system could result in seri- ous injury, including skin injection and amputation. This device has an automatic timer that activates the pump lubrication system when power is connected or when exiting the programming function.
Installation System Configuration and Wiring The System Configuration Diagrams (F . 4 - F . 6), Sensor Wiring Diagrams (F . 7 - F . 8) and Wiring Diagrams . 9) on the following pages, show typical Injector, Series Progressive and Dual Line lubrication system configura- tions.
Installation Wiring Diagram Modes of Operation: Optional I/O Wiring Diagram Used with all modes of GLC2200 Operation 9A Fuse Wiring Key Connector Identification Label Description Pump Alarm P/C +9V Low Level +30V Pressure Cycle Switch Voltage Input Pump Alarm Low Level Pressure Cycle Switch Voltage Input 3A2960A...
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Setup Setup Entering SETUP MODE Cycle Mode (on:CY) ON Setup 1. Use the UP or DOWN ARROW to 1. Press both the UP and DOWN ARROW buttons cycle through the on:Pr, on:CY or together for three seconds. on:ti on the display. NOTE: If a button is not pushed for 1 minute, the control- ler returns to the start of an OFF cycle.
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Setup 2. When on:ti is displayed, press Programming OFF TIME Duration ENTER to lock in the selection. After setting the parameters for either Pressure (P), Cycle (C) or Time (T) ON Modes, the OFF or PUMP REST CYCLE must be set up. 3.
Setup Programming the Low Level (LL:dF) Setting • Pump ON time is shown in MM:SS (minutes:sec- onds) LL:dF displays. This is the basic configuration and requires one activation. Pressure Mode: Pump OFF 1. Use the UP or DOWN ARROW to The display indicates the amount of time remaining in cycle through until LL:93 displays.
Setup • Pump OFF time is shown in HH:MM (hours:minutes) or MM:SS if the time remaining is less than an hour. Timer Mode: Pump ON The display indicates the amount of time remaining in the pump cycle, counting down the Pump ON time value (see Time Control (on:ti) ON Setup, page 12).
Technical Data Technical Data Input Contact Power Source DC 9 - 30 VDC Cycle Pressure Control Input (optional) Normally open Pressure or cycle switch Lubrication level (optional) Normally open level switch, closes upon low level Outputs Pump control Pump Control Voltage = Power Source Voltage Power Source Max Switching Voltage...
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.