Sony MEX-BT31PW Service Manual
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SERVICE MANUAL
Ver. 1.1 2012.11
• The tuner and CD sections have no adjustments.
(BT3100P only)
FOR UNITED STATES CUSTOMERS. NOT
APPLICABLE IN CANADA, INCLUDING
IN THE PROVINCE OF QUEBEC.
POUR LES CONSOMMATEURS AUX
ÉTATS-UNIS. NON APPLICABLE AU
CANADA, Y COMPRIS LA PROVINCE DE
QUÉBEC.
(BT31PW/BT3100P only)
AUDIO POWER SPECIFICATIONS
CEA2006 Standard
Power Output: 17 Watts RMS 4 at
4 Ohms < 1% THD+N
SN Ratio: 80 dBA
(reference: 1 Watt into 4 Ohms)
Tuner section (BT31PW/BT3100P)
FM
Tuning range: 87.5 – 107.9 MHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (stereo)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range: 530 – 1,710 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
9,115 kHz or 9,125 kHz/5 kHz
Sensitivity: 26 μV
Tuner section (BT3100U)
FM
Tuning range: 87.5 – 108.0 MHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (stereo)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
MW/LW
Tuning range:
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
9,124.5 kHz or 9,115.5 kHz/4.5 kHz
Sensitivity: MW: 26 μV, LW: 45 μV
9-893-549-02
Sony Corporation
2012K33-1
©
2012.11
Published by Sony Techno Create Corporation
MEX-BT31PW/BT3100P/BT3100U/
Photo: MEX-BT3100P
Model Name Using Similar Mechanism
Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
Tuner section
MW
(BT3150U: E, Mexican,
Tuning range:
Argentina/BT3153U)
Antenna (aerial) terminal:
FM
Tuning range:
Intermediate frequency:
For non-Argentine models:
87.5 – 108.0 MHz (at 50 kHz step)
Sensitivity: 26 μV
87.5 – 108.0 MHz (at 100 kHz step)
SW
87.5 – 107.9 MHz (at 200 kHz step)
Tuning range:
For Argentine models:
87.5 – 107.9 MHz
FM tuning step (for non-Argentine models):
50 kHz/100 kHz/200 kHz switchable
Antenna (aerial) terminal:
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Sensitivity:
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (stereo)
CD Player section
Separation: 50 dB at 1 kHz
Signal-to-noise ratio: 120 dB
Frequency response: 20 – 15,000 Hz
Frequency response: 10 – 20,000 Hz
AM
Wow and flutter: Below measurable limit
Tuning range:
For non-Argentine models:
USB Player section
531 – 1,602 kHz (at 9 kHz step)
Interface: USB (Full-speed)
530 – 1,710 kHz (at 10 kHz step)
Maximum current: 1 A
For Argentine models:
Wireless Communication
530 – 1,710 kHz
AM tuning step (for non-Argentine models):
Communication System:
9 kHz/10 kHz switchable
Antenna (aerial) terminal:
Output:
External antenna (aerial) connector
Intermediate frequency:
For non-Argentine models:
Maximum communication range:
9,124.5 kHz or 9,115.5 kHz/4.5 kHz
(at 9 kHz step)
Frequency band:
9,115 kHz or 9,125 kHz/5 kHz
(at 10 kHz step)
Modulation method: FHSS
For Argentine models:
Compatible Bluetooth Profiles*
9,115 kHz or 9,125 kHz/5 kHz
Sensitivity: 26 μV
Tuner section
(BT3150U: Saudi Arabia model)
FM
Tuning range:
87.5 – 108.0 MHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (stereo)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
BT3150U/BT3153U
*1 The actual range will vary depending on
factors such as obstacles between devices,
531 – 1,602 kHz
magnetic fields around a microwave oven,
static electricity, reception sensitivity, antenna
External antenna (aerial) connector
(aerial)'s performance, operating system,
software application, etc.
9,124.5 kHz or 9,115.5 kHz/4.5 kHz
*2 Bluetooth standard profiles indicate the
purpose of Bluetooth communication
between devices.
Power amplifier section
SW1: 2,940 – 7,735 kHz
SW2: 9,500 – 18,135 kHz
Output: Speaker outputs
(except for 10,140 – 11,575 kHz)
Speaker impedance: 4 – 8 ohms
Maximum power output: 52 W 4 (at 4 ohms)
External antenna (aerial) connector
General
9,124.5 kHz or 9,115.5 kHz/4.5 kHz
Outputs:
Audio outputs terminal (front, rear/sub
switchable)
Power antenna (aerial)/Power amplifier control
terminal (REM OUT)
Inputs:
SiriusXM input terminal (BT3100P only)
Remote controller input terminal
Antenna (aerial) input terminal
MIC input terminal
AUX input jack (stereo mini jack)
USB port
Power requirements: 12 V DC car battery
(negative ground (earth))
Bluetooth Standard version 2.1 + EDR
Dimensions: Approx. 178 50 177 mm
(7
Mounting dimensions: Approx. 182 53 160 mm
Bluetooth Standard Power Class 2 (Max. +4
dBm)
(7
Mass: Approx. 1.2 kg (2 lb 11 oz)
1
Line of sight approx. 10 m (33 ft)*
Supplied accessories:
Remote commander: RM-X231
2.4 GHz band (2.4000 – 2.4835 GHz)
(BT31PW/BT3100P/BT3150U/BT3153U only)
Microphone (BT3100P only)
2
:
Parts for installation and connections (1 set)
A2DP (Advanced Audio Distribution Profile)
Design and specifications are subject to change
1.2
without notice.
AVRCP (Audio Video Remote Control Profile)
1.3
HFP (Handsfree Profile) 1.5
PBAP (Phone Book Access Profile)
SPP (Serial Port Profile)
US Model
MEX-BT31PW/BT3100P
Canadian Model
MEX-BT3100P
AEP Model
UK Model
MEX-BT3100U
E Model
MEX-BT3150U
Indian Model
MEX-BT3153U
MEX-BT4000P/BT4000U/
BT4050U/BT4054U
MG-101CA-188
DAX-25A
1
/
2 7 in) (w/h/d)
8
1
1
5
/
2
/
6
/
in) (w/h/d)
4
8
16
AUDIO SYSTEM

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Summary of Contents for Sony MEX-BT31PW

  • Page 1 Frequency response: 20 – 15,000 Hz Antenna (aerial) terminal: External antenna (aerial) connector Intermediate frequency: 9,124.5 kHz or 9,115.5 kHz/4.5 kHz Sensitivity: MW: 26 μV, LW: 45 μV 9-893-549-02 Sony Corporation 2012K33-1 © 2012.11 Published by Sony Techno Create Corporation...
  • Page 2 LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC- TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON- NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
  • Page 3: Table Of Contents

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U SECTION 1 SERVICING NOTES TABLE OF CONTENTS NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT SERVICING NOTES ..........The laser diode in the optical pick-up block may suffer electro- GENERAL static break-down because of the potential difference generated by ..............
  • Page 4 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 NOTE THE MAIN BOARD OR SYSTEM CONTROLLER • Method of operation by remote commander (IC501) REPLACING (BT31PW/BT3100P/BT3150U/BT3153U only) Note: The model to which the remote commander is not attached can When the MAIN board or system controller (IC501) is replaced, also be operated by using the remote commander.
  • Page 5 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U TEST DISCS REPLACING THE LITHIUM BATTERY Use following TEST DISC (for CD) when this set confi rms the OF THE REMOTE COMMANDER operation and checks it. When the battery becomes weak, the range of the remote commander becomes shorter.
  • Page 6 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 MODEL IDENTIFICATION NOTE FOR REPLACEMENT OF THE USB CONNEC- TOR (CN903) AND AUX JACK (J901) – Bottom View – To replace the USB connector and AUX jack requires alignment. 1. Insert the USB connector and AUX jack into the front panel.
  • Page 7 BT3100U/BT3150U/BT3153U; the track information won't be shown. Even if there is no track information on display during playback of an AVRCP1.3 device, it is not a failure of MEX-BT31PW/ BT3100P/BT3100U/BT3150U/BT3153U. Tester 1. Connect the Bluetooth audio device (or cellular phone with Bluetooth audio function) with this unit, and confi...
  • Page 8: General

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 SECTION 2 This section is extracted GENERAL from instruction manual. (MEX-BT31PW) Equipment used in illustrations (not supplied) Equipo utilizado en las ilustraciones (no suministrado) Front speaker Subwoofer Power amplifier Rear speaker Microphone XA-MC10 Altavoz frontal Altavoz potenciador de...
  • Page 9 Japanese car ( Precautions You may not be able to install this unit in some makes of Japanese cars. In such a case, consult your Sony dealer. Choose the installation location carefully so that the unit 182 mm (7 will not interfere with normal driving operations.
  • Page 10 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U (MEX-BT3100P) Equipment used in illustrations (not supplied) Appareils utilisés dans les illustrations (non fournis) Front speaker Subwoofer Power amplifier Rear speaker Haut-parleur avant Caisson de graves Amplificateur de puissance Haut-parleur arrière Satellite radio tuner (SiriusXM)* Syntoniseur radio satellite (SiriusXM)*...
  • Page 11 Si le fusible grille, vérifiez le Choose the installation location carefully so that the unit Japanese cars. In such a case, consult your Sony dealer. Choisissez soigneusement l’ e mplacement d’installation voitures japonaises. Consultez, dans ce cas, votre détaillant the fuse blows again after replacement, there may be an branchement de l’alimentation et remplacez le fusible.
  • Page 12 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U (MEX-BT3100U) Depending on the type of car, use an adaptor (not Abhängig vom Autotyp müssen Sie einen Adapter Selon le type de voiture, utilisez un adaptateur (non In base al tipo di automobile, utilizzare un adattatore Afhankelijk van het soort wagen gebruikt u een supplied) if the antenna connector does not fit.
  • Page 13 été mis hors tension dat geval de Sony-dealer bij u in de buurt. Gebruik voor het veilig en stevig monteren van het afin d’ é viter que la batterie ne se décharge.
  • Page 14 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 (MEX-BT3150U: E, Mexican/BT3153U) Equipment used in illustrations (not supplied) Equipo utilizado en las ilustraciones (no suministrado) Front speaker Subwoofer Altavoz frontal Altavoz potenciador de graves Power amplifier Rear speaker Microphone XA-MC10 Amplificador de potencia Altavoz posterior Micrófono XA-MC10...
  • Page 15 Japanese car ( You may not be able to install this unit in some makes of Japanese cars. In such a case, consult your Sony dealer. Face the hook inwards. El gancho debe encontrarse...
  • Page 16 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 (MEX-BT3150U: Saudi Arabia model) Equipment used in illustrations (not supplied) (‫أﺟﻬﺰة ﻣﺴﺘﺨﺪﻣﺔ ﻓﻲ اﻷﺷﻜﺎل اﻟﺘﻮﺿﻴﺤﻴﺔ )ﻏﻴﺮ ﻣﺮﻓﻘﺔ‬ (‫ﺗﺠﻬﯿ ﺰ ات ﻣﻮرد اﺳﺘﻔﺎدﻩ در ﺗﺼﺎوﯾﺮ )ﺿﻤﯿﻤﻪ ﻧﯿﺴﺖ‬ Front speaker Subwoofer ‫ﻣﻀﺨﻢ اﻟﺼﻮت‬ ‫اﻟﺴﻤﺎﻋﺔ اﻷﻣﺎﻣﻴﺔ‬ ‫ﺳﺎﺑﻮوﻓﺮ‬ ‫ﺑﻠﻨﺪﮔﻮی ﺟﻠﻮﯾﯽ‬ Power amplifier...
  • Page 17 Japanese car ( ‫ﺗﺮﻛﻴﺐ اﻟﺠﻬﺎز ﻓﻲ ﺳﻴﺎرة ﻳﺎﺑﺎﻧﻴﺔ‬ You may not be able to install this unit in some makes of Japanese cars. In such a case, consult your Sony dealer. ‫ﻧﺼﺐ ﮐﺮدن دﺳﺘﮕﺎه در ﯾﮏ اﺗﻮﻣﺒﯿﻞ ژاﭘﻨﯽ‬ Face the hook inwards.
  • Page 18 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 (MEX-BT3150U: Argentina model) Equipment used in illustrations (not supplied) Equipo utilizado en las ilustraciones (no suministrado) Front speaker Subwoofer Power amplifier Rear speaker Microphone XA-MC10 Altavoz frontal Altavoz potenciador de graves Amplificador de potencia Altavoz posterior Micrófono XA-MC10...
  • Page 19 Montaje de la unidad en un size Soporte You may not be able to install this unit in some makes of 5 × max. 8 mm Japanese cars. In such a case, consult your Sony dealer. automóvil japonés ( × max. Tamaño Note 5 ×...
  • Page 20: Disassembly

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. 3-1. DISASSEMBLY FLOW FRONT PANEL SECTION Note: Illustration of disassembly is omitted. 3-2. MINI FUSE (BLADE TYPE) (10A/32V) (FU1), COVER (Page 21) 3-3. CD MECHANISM DECK (MG-101CA-188) (Page 21) 3-4.
  • Page 21: Mini Fuse (Blade Type) (10A/32V) (Fu1), Cover

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Note: Follow the disassembly procedure in the numerical order given. 3-2. MINI FUSE (BLADE TYPE) (10A/32V) (FU1), COVER 4 cover 2 two bosses 2 two bosses 3 three claws 1 mini fuse (blade type) (10A/32V) (FU1) 3-3. CD MECHANISM DECK (MG-101CA-188)
  • Page 22: Sub Panel Block

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 3-4. SUB PANEL BLOCK 3 two claws 1 tape 3 two claws 2 connector (BT31PW/BT3100U/ (CN1003) BT3150U/BT3153U) 4 sub panel block tape MIC wire front side MAIN board BT board 3-5. CONNECTION CABLE (MIC) (MJ1) connection cable (MIC)
  • Page 23: Main Board

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 3-6. MAIN BOARD Note: When the complete MAIN board is replaced, the destination setting is necessary. Refer to “NOTE THE MAIN BOARD OR SYSTEM CONTROLLER (IC501) REPLACING” on page 4. 2 screw (PTT2.6 1 three ground point screws (PTT2.6 2 screw (PTT2.6...
  • Page 24: Chassis (T) Sub Assy

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 3-8. CHASSIS (T) SUB ASSY 1 two screws (M1.7 2.5) 1 two screws (M1.7 2.5) 3 chassis (T) sub assy 2 claw 3-9. ROLLER ARM ASSY 5 roller arm assy 4 gear (HRA) 1 spring (RAL) 3 washer 2 spring (RAR)
  • Page 25: Chassis (Op) Assy

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 3-10. CHASSIS (OP) ASSY 8 chassis (OP) assy 1 tension spring (KF) 6 two coil springs (damper) (natural) 7 coil spring (damper) (Blue) 4 slider (R) 3 lever (D) 2 gear (LE1) 3-11. CHUCKING ARM SUB ASSY 3 chucking arm sub assy 1 spring Note 1: Have this portion receive the chassis.
  • Page 26: Sled Motor Assy

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 3-12. SLED MOTOR ASSY 2 three serration screws 3 sled motor assy 1 spring turn table spring stand Note 2: Never remove these parts since they were adjusted. bearing (F) – – stand Note 1: Place the stand with care not to touch the turn table.
  • Page 27: Optical Pick-Up Section

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 3-13. OPTICAL PICK-UP SECTION 2 optical pick-up section Note: Be careful not to touch the lens and hologram terminal when removing the optical pick-up section. – bottom side view – 3-14. OPTICAL PICK-UP 1 tapping screw (P 1.4) 2 leaf spring (OPS)
  • Page 28: Test Mode

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U SECTION 4 TEST MODE SETTING THE TEST MODE Setting method: 1. Press the [ OFF SOURCE] button for 1 second to turn the power off. 2. Press the [SHUF 4] t [MIC/ZAP 5] t [ V ALBUM 1] but- tons sequentially (the [ V ALBUM 1] button is pressed for two seconds).
  • Page 29: Diagrams

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U SECTION 5 DIAGRAMS 5-1. BLOCK DIAGRAM - SERVO Section - CD MECHANISM DECK BLOCK (MG-101CA-188) FL, RL, SUB FPI1 DAO3 (F_L-CH) FPI2 (Page 30) DAO2 (F_R-CH) R-CH FNI1 FNI2 DAO4 (R_L-CH) DAO1 (R_R-CH) R-CH CD HEAD AMP, DAO5 (SUB-CH)
  • Page 30: Block Diagram - Main Section

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 5-2. BLOCK DIAGRAM - MAIN Section - ELECTRICAL VOLUME, INPUT SELECTOR IC401 J402 FL, RL, SUB 33 AU_IN_FL AU_OUT_FL 36 FRONT (Page 29) AUDIO OUT 31 AU_IN_RL R-CH 30 AU_IN_SUB AU_OUT_SL 40 REAR/SUB J901 AUDIO OUT R-CH...
  • Page 31: Block Diagram - Panel/Power Supply Section

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 5-3. BLOCK DIAGRAM - PANEL/POWER SUPPLY Section - MAIN SYSTEM CONTROLLER IC501 (3/3) XOUT X502 32.768kHz OSCOUT +1.5V IC701 VDD +1.5V X501 REGULATOR IC681 7.92MHz OSCIN DSP_1_5V 65 CN901 CN102 +1.5V IC701 VDDM +1.5V REGULATOR NOSE_SW IC682 +3.3V...
  • Page 32 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. • Circuit Boards Location (In addition to this, the necessary note is printed in each block.) For Printed Wiring Boards. For Schematic Diagrams. SERVO board Note: Note: •...
  • Page 33: Schematic Diagram - Main Section (1/5)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 5-4. SCHEMATIC DIAGRAM - MAIN Section (1/5) - • See page 42 for IC Block Diagrams. MAIN BOARD (1/5) (BT31PW/BT3100P/BT3150U: E, EA, MX/BT3153U) IC301 IC B/D POWER AMP, REGULATOR CN301 IC301 REAR RCH (+) TDF8556AJ/N5 REAR LCH (+) C367 REAR RCH (–)
  • Page 34: Schematic Diagram - Main Section (2/5)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 5-5. SCHEMATIC DIAGRAM - MAIN Section (2/5) - • See page 42 for IC Block Diagrams. MAIN BOARD (2/5) Q407 13.8 LTA014EUBFS8TL 13.8 Q407, 409 MUTING CONTROL R406 R470 MAIN BOARD (1/5) (Page 33) 13.8 R471 Q409...
  • Page 35: Schematic Diagram - Main Section (3/5)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 5-6. SCHEMATIC DIAGRAM - MAIN Section (3/5) - • See page 42 for Waveforms. • See page 42 for IC Block Diagrams. • See page 44 for IC Pin Function Description. MAIN BOARD (3/5) MAIN BOARD (1/5)
  • Page 36: Schematic Diagram - Main Section (4/5)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 5-7. SCHEMATIC DIAGRAM - MAIN Section (4/5) - • See page 40 for Waveforms. • See page 40 for IC Block Diagrams. • See page 42 for IC Pin Function Description. MAIN BOARD (4/5) JL730 C787 C779 C776 C789 0.01...
  • Page 37: Schematic Diagram - Main Section (5/5)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 5-8. SCHEMATIC DIAGRAM - MAIN Section (5/5) - • See page 42 for Waveforms. • See page 42 for IC Block Diagrams. • See page 44 for IC Pin Function Description. MAIN BOARD (5/5) JL611 JL612 JL609 JL608 JL613...
  • Page 38: Printed Wiring Board - Main Section (1/2)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 5-9. PRINTED WIRING BOARD - MAIN Section (1/2) - • See page 32 for Circuit Boards Location. • : Uses unleaded solder. MAIN BOARD (COMPONENT SIDE) (BT3100P) C876 R857 R855 C830 IC830 C457 C878 C877 R308 IC831...
  • Page 39: Printed Wiring Boards - Main Section (2/2)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 5-10. PRINTED WIRING BOARDS - MAIN Section (2/2) - • See page 32 for Circuit Boards Location. • : Uses unleaded solder. J402 CN301 (BT3100P) (FRONT VIEW) (BT31PW/BT3100P/BT3150U: E, EA, MX/BT3153U) REAR/SUB FRONT J801 AUDIO OUT AUDIO OUT...
  • Page 40: Printed Wiring Board - Key Board

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 5-11. PRINTED WIRING BOARD - KEY Board - • See page 32 for Circuit Boards Location. • : Uses unleaded solder. ( BT3100U/BT3150U/BT3153U ) KEY BOARD (COMPONENT SIDE) LED947 ( BT3100U/BT3150U/BT3153U ) LED934, 935, S903 LED946, 947, S901...
  • Page 41: Schematic Diagram - Key Board

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 5-12. SCHEMATIC DIAGRAM - KEY Board - • See page 42 for IC Block Diagrams. KEY BOARD LED931, 933, 935, 937, 939, 941, 943, 945, 947, R931 R933 R935, 943 R937, 945 R939 R941 LED951, 953, 955, 957, 959, 961, 963, 965...
  • Page 42 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U • Waveforms • IC Block Diagrams IC401 BD3467FV-E2 – MAIN Board – – MAIN Board – FADER FADER BOOST IC301 TDF8556AJ/N5 OUTC IC1300 1 (BST) FADER FADER A1 1 BOOST OUTS A2 2 I2C_SIO OUT-FL– C BUS FADER FADER...
  • Page 43 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U IC1300 OZ539IGN-A1-0-TR BST 1 VREF OSCILLATOR LX 2 REFERENCE GENERATOR OVER CURRENT PROTECTION GNDA VIN 3 EN_SYS 4 USBOUT 5 FB_USB 6 SS_SYS ADJUSTMENT GENERATOR CHARGE EN_USB PUMP VIC_USB USBIN OVER-CURRENT ISET_USB LIMIT VOUT_SYS (USBIN) UVLS FAULT PROTECTION –...
  • Page 44 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 • IC Pin Function Description MAIN BOARD IC501 R5F3650ECDZ98FB (MAIN SYSTEM CONTROLLER) (BT31PW/BT3100U/BT3150U/BT3153U) IC501 R5F3650KCDZ95FB (MAIN SYSTEM CONTROLLER) (BT3100P) Pin No. Pin Name Description NOSE_SW Front panel remove/attach detection signal input terminal “L”: Front panel is attached...
  • Page 45 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Pin No. Pin Name Description GHOST_1_5V Not used Ground terminal DSP_RST Reset signal output to the audio DSP “L”: reset DSP_SSTBY SRAM standby mode control signal output to the audio DSP DSP_1_5V Power supply on/off control signal output terminal for the audio DSP “H”: power on...
  • Page 46 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U MAIN BOARD IC601 TMPM320C1DFG-9999 (SUB SYSTEM CONTROLLER) Pin No. Pin Name Description MODE1 Operation mode setting terminal Fixed at “L” in this unit RESETn Reset signal input terminal from the main system controller DRV_ON Driver control signal output to the CD section...
  • Page 47 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Pin No. Pin Name Description I2C_SDA Two-way data bus with the EEPROM DVCC1.2 Power supply terminal (+1.2V) 63 to 68 D0 to D5 Two-way data bus terminal Not used DVSSCOM Ground terminal Two-way data bus terminal Not used DVCC3.3IO Power supply terminal (+3.3V)
  • Page 48 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U MAIN BOARD IC701 TC94A99FG-003 (SY, H (CD HEAD AMP, DIGITAL SERVO PROCESSOR, AUDIO DSP) Pin No. Pin Name Description LPFO Signal output from the operation amplifi er for PLL loop fi lter PVREF Reference voltage (+1.65V) input terminal VCOF Terminal for VCO fi...
  • Page 49 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Pin No. Pin Name Description ADVDD3 Power supply terminal (+3.3V) ADIN1 (IN_L-CH) Audio signal input terminal (L channel) ADVREFL Reference voltage output terminal ADVCM Reference voltage output terminal ADVREFH Reference voltage output terminal ADIN2 (IN_R-CH) Audio signal input terminal (R channel)
  • Page 50: Exploded Views

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 SECTION 6 EXPLODED VIEWS Note: • -XX and -X mean standardized parts, so • The mechanical parts with no reference : Indian model they may have some difference from the number in the exploded views are not sup- : Mexican model original one.
  • Page 51: Front Panel Section

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 6-2. FRONT PANEL SECTION (BT31PW/BT3100P) (BT3100U/BT3150U/BT3153U) not supplied (for FRONT PANEL) not supplied (KEY board) RE901 IC902 CCB1 LCD901 not supplied J901 not supplied CN903 not supplied (BT31PW/BT3100P) (BT3100U/BT3150U/BT3153U) not supplied Note: Refer to the servicing notes “NOTE FOR REPLACEMENT OF THE USB CONNECTOR (CN903) AND THE AUX JACK (J901)”...
  • Page 52: Cd Mechanism Deck Section (Mg-101Ca-188)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 6-3. CD MECHANISM DECK SECTION (MG-101CA-188) CDM1 DAX1 not supplied supplied not supplied not supplied not supplied not supplied not supplied SENSOR board not supplied not supplied not supplied not supplied not supplied Ref. No. Part No.
  • Page 53 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 SECTION 7 ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in • CAPACITORS When indicating parts by reference num- the parts list may be different from the uF: μF ber, please include the board name. parts specifi ed in the diagrams or the com- •...
  • Page 54 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark LED944 6-502-542-02 LED P1L015BC7TT86C (ILLUMINATION) < TRANSISTOR > (BT3100U/BT3150U/BT3153U) LED945 6-502-193-11 LED SML-D12V8WT86TN (ILLUMINATION) Q901 6-552-937-01 TRANSISTOR LTC014TUBFS8TL (BT3100U/BT3150U/BT3153U) Q930 6-552-856-01 TRANSISTOR LTC914TUBFS8TL LED945 6-502-542-02...
  • Page 55 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R943 1-216-821-11 METAL CHIP 1/10W R967 1-216-821-11 METAL CHIP 1/10W (BT3100U/BT3150U/BT3153U) (BT3100U/BT3150U/BT3153U) R944 1-216-819-11 METAL CHIP 1/10W R968 1-216-810-11 METAL CHIP 1/10W (BT3100U/BT3150U/BT3153U) R945...
  • Page 56 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C106 1-100-597-91 CERAMIC CHIP 0.1uF C426 1-162-923-11 CERAMIC CHIP 47PF C158 1-116-733-11 CERAMIC CHIP 1uF C431 1-165-908-11 CERAMIC CHIP 1uF C201 1-112-717-91 CERAMIC CHIP 1uF 6.3V...
  • Page 57 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C666 1-112-717-91 CERAMIC CHIP 1uF 6.3V C779 1-100-567-81 CERAMIC CHIP 0.01uF C668 1-112-717-91 CERAMIC CHIP 1uF 6.3V C780 1-100-579-81 CERAMIC CHIP 0.0056uF C686 1-164-937-11 CERAMIC CHIP 0.001uF...
  • Page 58 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D401 6-502-961-01 DIODE DA2J10100L IC1300 6-718-913-01 IC OZ539IGN-A1-0-TR D530 6-503-759-01 DIODE RB751V40, 115 < JACK > D602 6-503-759-01 DIODE RB751V40, 115 D805 6-503-206-01 DIODE RKZ7.5B2KGP1...
  • Page 59 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R340 1-216-864-11 SHORT CHIP R522 1-218-971-11 METAL CHIP 1/16W R378 1-216-073-91 METAL CHIP 1/10W R523 1-218-941-81 METAL CHIP 1/16W R387 1-216-864-11 SHORT CHIP R524 1-218-941-81 METAL CHIP...
  • Page 60 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R633 1-218-941-81 METAL CHIP 1/16W R768 1-250-337-21 METAL CHIP 44.2 1/10W R634 1-218-941-81 METAL CHIP 1/16W R770 1-218-941-81 METAL CHIP 1/16W R635 1-218-941-81 METAL CHIP...
  • Page 61 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 SENSOR SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark SENSOR BOARD 4-427-434-11 MANUAL, INSTRUCTION INSTALL ************* (ENGLISH, FRENCH) (BT3100P) 4-427-434-21 MANUAL, INSTRUCTION INSTALL When the SENSOR board is defective, exchange the MECHANICAL BLOCK ASSY.
  • Page 62 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ver. 1.1 Ref. No. Part No. Description Remark PARTS FOR INSTALLATION AND CONNECTIONS ************************************** X-2583-962-1 FRAME ASSY, FITTING 4-276-003-01 KEY (FRAME) (1 piece) 1-846-032-11 CONNECTION CABLE (ISO) (POWER) KEY (FRAME) (BT3100U/BT3150U: AR) FITTING FRAME ASSY 1-846-036-11 CONNECTION CABLE, AUTOMOBILE (POWER)
  • Page 63 MEX-BT31PW/BT3100P/BT3100U/ BT3150U/BT3153U US Model MEX-BT31PW/BT3100P Canadian Model SERVICE MANUAL MEX-BT3100P AEP Model UK Model Ver. 1.1 2012.11 MEX-BT3100U E Model MEX-BT3150U Indian Model SUPPLEMENT-1 SUPPLEMENT-1 MEX-BT3153U File this supplement with the service manual. Subject: Change of MAIN board (Suffi x-21/-22) (BT31PW/ BT3100P/BT3150U: E, Mexican, Argentina/BT3153U) Change of MAIN board (Suffi...
  • Page 64: Main And Key Boards Discrimination

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 1. MAIN AND KEY BOARDS DISCRIMINATION Confi rm by the part number of the MAIN and KEY boards. – MAIN Board (Component Side) – – KEY Board (Component Side) – Former : 1-886-920-11 : 1-886-920-21 or 1-886-920-22 Former : 1-886-982-12...
  • Page 65: Printed Wiring Board - Main Board (Component Side) (Suffi X-21)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 2-1. PRINTED WIRING BOARD - MAIN Board (Component Side) (Suffi x-21) - • : Uses unleaded solder. MAIN BOARD (COMPONENT SIDE) (BT3100P) C876 R857 R855 C830 IC830 C457 C878 R308 C877 IC831 (BT3100U) R873 C357 R831 D306 R874 C314...
  • Page 66: Printed Wiring Board - Main Board (Component Side) (Suffi X-22) (Bt31Pw/Bt3100P/Bt3150U: E, Mexican, Argentina/Bt3153U)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 2-2. PRINTED WIRING BOARD - MAIN Board (Component Side) (Suffi x-22) (BT31PW/BT3100P/BT3150U: E, Mexican, Argentina/BT3153U) - • : Uses unleaded solder. MAIN BOARD (COMPONENT SIDE) (BT3100P) C876 R857 R855 C830 IC830 C457 C878 R308 C877 IC831 R873 C357 R831...
  • Page 67: Printed Wiring Board - Main Board (Conductor Side) (Suffi X-21/-22)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 2-3. PRINTED WIRING BOARD - MAIN Board (Conductor Side) (Suffi x-21/-22) - • : Uses unleaded solder. CN301 (BT3100P) J402 (FRONT VIEW) (BT31PW/BT3100P/BT3150U: E, EA, MX/BT3153U) REAR/SUB FRONT J801 AUDIO OUT AUDIO OUT REMOTE REAR LCH (+) REAR RCH (+)
  • Page 68: Schematic Diagram - Main Board (1/5)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 2-4. SCHEMATIC DIAGRAM - MAIN Board (1/5) - MAIN BOARD (1/5) (BT31PW/BT3100P/BT3150U: E, EA, MX/BT3153U) IC301 POWER AMP, REGULATOR CN301 IC301 REAR RCH (+) TDF8556AJ/N5 REAR LCH (+) C367 REAR RCH (–) C366 REAR LCH (–) C365 FRONT RCH (+)
  • Page 69 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 2-5. SCHEMATIC DIAGRAM - MAIN Board (2/5) - MAIN BOARD (2/5) Q407 13.8 LTA014EUBFS8TL 13.8 Q407 - 409 MUTING CONTROL R406 R470 MAIN BOARD (1/5) (Page 6) (Suffix-22) Q408 LTA014EUBFS8TL 13.8 R471 Q409 LTC014EUBFS8TL J402 REAR/SUB AUDIO OUT C412...
  • Page 70: Schematic Diagram - Main Board (3/5)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 2-6. SCHEMATIC DIAGRAM - MAIN Board (3/5) - MAIN BOARD (3/5) MAIN BOARD (1/5) (Page 6) BU_IN R575 R579 100k R582 JL501 EN_SYS BUS3 R583 R581 R580 R502 C504 C513 C510 R790 100k 0.01 100k 100k BUS2 G_HOST_GND MAIN...
  • Page 71: Schematic Diagram - Main Board (4/5)

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 2-7. SCHEMATIC DIAGRAM - MAIN Board (4/5) - MAIN BOARD (4/5) JL730 C787 C779 C776 C789 0.01 2200p JL728 <1.8> <3.3> JL726 Q710 R711 2SA2119K <2.7> AUTO POWER CONTROL JL727 C711 C712 R712 R710 R749 R715 FB782 C771 C716...
  • Page 72 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 2-8. SCHEMATIC DIAGRAM - MAIN Board (5/5) - MAIN BOARD (5/5) JL611 JL612 JL609 JL608 JL613 MAIN IC602 JL623 BOARD (4/5) (Page 9) SERIAL FLASH IC602 R616 R672 R770 W25Q16CVSSIG-A01 100k 100k R679 R698 C605 100k HOLD R674 R673...
  • Page 73: Printed Wiring Board - Key Board

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 2-9. PRINTED WIRING BOARD - KEY Board - • : Uses unleaded solder. ( BT3100U/BT3150U/BT3153U ) KEY BOARD (COMPONENT SIDE) LED947 ( BT3100U/BT3150U/BT3153U ) LED934, 935, S903 LED946, 947, S901 LED934 LED946 > M S903 SEEK+ LED935 S901 S902...
  • Page 74: Schematic Diagram - Key Board

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 2-10. SCHEMATIC DIAGRAM - KEY Board - KEY BOARD LED931, 933, 935, 937, 947, 951, 953, 955, R931 R933 R935 R937 R939 R941 LED957, 959, 961, 963, 965, 967, 969 220 (BT31PW/BT3100P) 220 (BT31PW/BT3100P) 680 (BT31PW/BT3100P) 680 (BT31PW/BT3100P) 220 (BT31PW/BT3100P)
  • Page 75: Electrical Parts List

    MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U 3. ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in • CAPACITORS When indicating parts by reference num- the parts list may be different from the uF: μF ber, please include the board name. parts specifi ed in the diagrams or the com- •...
  • Page 76 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark LED954 6-502-542-02 LED P1L015BC7TT86C (ALBUM v , 2) R927 1-216-823-11 METAL CHIP 1.5K 1/10W (BT3100U/BT3150U/BT3153U) R928 1-216-824-11 METAL CHIP 1.8K 1/10W LED955 6-502-193-11 LED SML-D12V8WT86TN (ALBUM v , 2)
  • Page 77 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R951 1-216-822-11 METAL CHIP 1.2K 1/10W < SWITCH > (BT3100U/BT3150U/BT3153U) R952 1-216-817-11 METAL CHIP 1/10W S901 1-798-448-11 TACTILE SWITCH ( Z ) (BT3100U/BT3150U/BT3153U) S902 1-798-448-11 TACTILE SWITCH ( OFF, SOURCE)
  • Page 78 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C324 1-162-923-11 CERAMIC CHIP 47PF C481 1-162-923-11 CERAMIC CHIP 47PF C326 1-164-866-11 CERAMIC CHIP 47PF C499 1-112-717-91 CERAMIC CHIP 1uF 6.3V C502 1-164-937-11 CERAMIC CHIP 0.001uF...
  • Page 79 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C719 1-164-172-11 CERAMIC CHIP 0.0056uF C876 1-164-937-11 CERAMIC CHIP 0.001uF C720 1-125-777-11 CERAMIC CHIP 0.1uF (BT3100P) C721 1-114-582-91 CERAMIC CHIP 0.1uF C722 1-114-582-91 CERAMIC CHIP 0.1uF...
  • Page 80 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark FB405 1-400-040-22 BEAD, FERRITE (CHIP) (1608) Q405 6-552-937-01 TRANSISTOR LTC014TUBFS8TL FB406 1-400-040-22 BEAD, FERRITE (CHIP) (1608) Q406 6-552-937-01 TRANSISTOR LTC014TUBFS8TL FB407 1-400-040-22 BEAD, FERRITE (CHIP) (1608)
  • Page 81 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R422 1-216-833-11 METAL CHIP 1/10W R557 1-218-957-11 METAL CHIP 2.2K 1/16W R423 1-218-945-11 METAL CHIP 1/16W R560 1-218-977-11 METAL CHIP 100K 1/16W R424 1-216-833-11 METAL CHIP...
  • Page 82 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R680 1-218-961-11 METAL CHIP 4.7K 1/16W R856 1-216-809-11 METAL CHIP 1/10W R682 1-218-990-81 SHORT CHIP (BT3100P) R693 1-218-990-81 SHORT CHIP R698 1-218-977-11 METAL CHIP 100K 1/16W...
  • Page 83 MEX-BT31PW/BT3100P/BT3100U/BT3150U/BT3153U MEMO...
  • Page 84 Ver. Date Description of Revision 2012.09 2012.11 Addition of MEX-BT31PW/BT3150U/BT3153U Change of MAIN board (Suffi x-21/-22) (BT31PW/BT3100P/BT3150U: E, Mexican, Argentina/BT3153U) (SUPPLEMENT-1) Change of MAIN board (Suffi x-21) (BT3100U/BT3150U: Saudi Arabia model) (SUPPLEMENT-1) Change of KEY board (Suffi x-21/-22) (SUPPLEMENT-1) (SMR-12050)

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