Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Ferris IS5000Z, 5000
Summary of Contents for Ferris IS5000Z, 5000
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Page 3: Table Of Contents
/ or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed. © Copyright 2004 Ferris Industries All Rights Reserved. Printed in USA. TP 100-7060-05-5Z-F Table of Contents Troubleshooting, Adjustments &... -
Page 4: Safety Rules & Information
Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of con- trol of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. -
Page 5: Slope Operation
Operation - Con’t. • Turn off the PTO switch to disengage the blades when not mowing. • Never operate with guards not securely in place. Be sure all interlocks are attached, adjusted properly and functioning properly. • Never operate with the discharge deflector raised, removed or altered, unless using a grass catcher. -
Page 6: Maintenance And Storage
Safety Rules & Information CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that chil- dren will remain where you last saw them. •... - Page 7 WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
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Page 8: Safety Decals
Safety Decals SAFETY DECALS This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec- tively, we have placed several safety labels on the unit to... -
Page 9: Identification Numbers
Warning: Remove Key Before Servicing. Remove the key and consult techni- cal literature before performing repairs or maintenance. Identification Numbers FERRIS FERRIS INDUSTRIES, INC. UNNSVILLE, NY 13409 ADE IN THE USA SERIAL NO. ODEL NO. MODEL NO. MODEL NO. SERIAL NO. -
Page 10: Features & Controls
Please take a moment and familiarize yourself with the name, location, and function of the following. This will enable you to understand the safety and operating instructions provided in this manual. Figure 1. CONTROL FUNCTIONS The information below briefly describes the function of the individual controls. Starting, stopping, driving, and mow- ing require the combined use of several controls applied in specific sequences. - Page 11 Diesel Model Pull To Choke Gas Model 0 0 0 0 0 0 HOURS WATER TEMP FERRIS VOLTS Number 1 in Reliability Figure 2. Control & Gauge Panels Ignition Switch G. Hourmeter Glow Plug Indicator H. Water Temp. Gauge C. PTO Switch I.
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Page 12: Safety Interlock System
Features & Controls SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches and other safety devices. These safety systems are present for your well being, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly. - Page 13 Notes...
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Page 14: Operating The Zero Turn Rider
Operating the Zero Turn Rider GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. -
Page 15: Priming The Fuel System (Diesel Model Only)
PRIMING THE FUEL SYSTEM Diesel Model Only Priming the fuel system fills the fuel filters and removes any air bubbles from the fuel system. This must be per- formed before the first use, after any fuel filter mainte- nance or if the fuel system is run dry. WARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. -
Page 16: Starting The Engine
Operating the Zero Turn Rider WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls. -
Page 17: Mowing
MOWING 1. Engage the parking brake. Make sure the PTO switch is disengaged, the motion control handles are locked in the NEUTRAL position and the operator is on the seat. 2. Start the engine (see STARTING THE ENGINE). 3. Set the mower cutting height. 4. -
Page 18: Zero Turn Driving Practice
Operating the Zero Turn Rider ZERO TURN DRIVING PRACTICE The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familiar with how the unit acceler- ates, travels, and steers —... -
Page 19: Advanced Driving
Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral. Repeat several times. NOTE: To prevent pivoting directly on the tire tread, it is best to keep both wheels going at least slightly forward. Executing Turns Figure 10. -
Page 20: Storage (Diesel Model)
Operating the Zero Turn Rider STORAGE (Diesel model) Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some fuel, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation. -
Page 21: Storage (Gas Model)
STORAGE (Gas Model) Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation. -
Page 22: Regular Maintenance
Regular Maintenance... -
Page 23: Checking/Adding Fuel
DIESEL MODEL CHECKING / ADDING FUEL To add fuel: 1. Remove the fuel cap. 2. Fill the tank to the bottom of the fill tube. This will leave room in the tank for fuel expansion. Refer to your engine manual for specific fuel recommenda- tions. -
Page 24: Gas Model
Regular Maintenance GAS MODEL CHECKING / ADDING FUEL To add fuel: 1. Remove the fuel cap (see A, Figure 2). 2. Fill the tank to the bottom of the filler neck. This will allow for fuel expansion. NOTE: Do not overfill. Refer to your engine manual for specific fuel recommendations. -
Page 25: Oil & Filter Change
OIL & FILTER CHANGE Refer to Figure 16 for oil filter, dipstick and filler neck locations. To drain the oil: 1. Place a drain pan below the engine oil pan. 2. Remove the oil drain plug and allow the engine oil to completely drain. -
Page 26: Check Engine Coolant Level
Regular Maintenance CHECK ENGINE COOLANT LEVEL (Diesel Model) The engine coolant level and quality should be checked before each use, when the engine is cool and off. 1. Remove the radiator pressure cap (A, Figure 19) to check the fluid level. 2. -
Page 27: Check Warning Lights And Alarm
CHECK ENGINE COOLANT LEVEL (Gas Model) The engine coolant level and quality should be checked before each use, when the engine is cool and off. 1. Check the coolant in the overflow reservoir (A, Figure 21). Coolant should be between the “FULL”... -
Page 28: Lubrication
Regular Maintenance LUBRICATION Lubricate the unit at the locations shown in FIgure 23 through 29 as well as the following lubrication points. Grease: • front caster wheel axles • rear suspension a-arms • rear deck mounts • deck lift pivots •... - Page 29 Regular Maintenance Figure 29. Rear Suspension Lubrication (Both upper & lower a-arms)
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Page 31: Servicing The Mower Blades
SERVICING THE MOWER BLADES 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 2. To remove blade for sharpening, use a wood block to hold blade while using two 15/16” wrenches to removing the blade mounting bolt and nut (Figure 31). -
Page 32: Troubleshooting Adjustments & Service
Troubleshooting Adjustments & Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies. -
Page 33: Troubleshooting The Mower
Rider Troubleshooting Continued. PROBLEM Engine runs, but rider will not drive. Hydraulic pump drive belt slips. Brake will not hold. Rider steers or handles poorly. TROUBLESHOOTING THE MOWER PROBLEM Mower will not raise. Mower cut is uneven. Mower cut is rough looking. Engine stalls easily with mower engaged. -
Page 34: Seat Adjustment
Troubleshooting, Adjustment & Service SEAT ADJUSTMENT See Figure 34. The seat can be adjusted fore and aft. Move the lever forward, position the seat as desired, and release the lever to lock the seat into position. GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in three ways. -
Page 35: Neutral Adjustment
NEUTRAL ADJUSTMENT If the tractor “creeps” while the ground speed control levers are locked in NEUTRAL, then it may be neces- sary to adjust the control linkage. NOTE: Perform this adjustment on a hard, level surface such as a concrete floor. 1. -
Page 36: Parking Brake Adjustment
Troubleshooting, Adjustment & Service PARKING BRAKE ADJUSTMENT 1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, and engage the parking brake. 2. Locate the upper brake spring (A, Figure 39). 3. With the parking brake engaged, measure the com- pressed spring length. -
Page 37: Front Suspension Adjustment
FRONT SUSPENSION ADJUSTMENT The shock assembly can be adjusted to vary the amount of pre-load applied to the springs. This allows the oper- ator to customize the ride according to operator’s weight and/or operating conditions. Less Pre-Load: • Light operator weight •... -
Page 38: Mowing Height Adjustment
Troubleshooting, Adjustment & Service MOWING HEIGHT ADJUSTMENT See Deck Leveling Adjustment to ensure that the actual cutting height is consistent with the cutting height adjust- ment pin placement. The cutting height adjustment pin (A, Figure 43) controls the mower cutting height. The cutting height is adjustable between 1-1/2”... - Page 39 Troubleshooting, Adjustment & Service 5. See Figure 46. Measure the distance between the rear lift pivots and the suspension-mounted lift pivots. Add or remove 5/8” SAE washers from in between the deck lift rod and the lift link until measurements are equal.
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Page 40: Belt Removal & Replacement
Troubleshooting, Adjustment & Service BELT REMOVAL & REPLACEMENT To avoid damaging belts, DO NOT PRY BELTS OVER PULLEYS. Mower Drive Belt Removal & Replacement 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. -
Page 41: Clutch Drive Belt
Clutch Belt Removal 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the rear skid plate by removing the bolts that fasten the skid plate to the bumper and slide the plate forward until it drops from the mounts. -
Page 42: Pump Drive Belt
Troubleshooting, Adjustment & Service Pump Drive Belt Removal 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the clutch belts (see CLUTCH BELT REMOVAL for instructions). -
Page 43: Gearbox Maintenance
GEARBOX MAINTENANCE Check Gearbox Oil Level 1. Remove fill plug (A, Figure 54) on gearbox. 2. Once plug is removed, oil should seep out of fill plug hole. If no oil drains out, fill with SAE 80-90 weight gear oil until oil starts to seep from hole, then replace fill plug. -
Page 44: Battery Service
Troubleshooting, Adjustment & Service BATTERY SERVICE WARNING Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging. Checking Battery Voltage A voltmeter can be used to determine condition of bat- tery. - Page 45 THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES Starter Switch Starting Vehicle Battery To Ground MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 55. Jump Starting WARNING Any procedure other than the preceding could result in: (1) personal injury caused by electrolyte squirting out the battery vents, (2) personal injury or property damage due to battery explosion, (3) damage to the charging system of the...
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Page 46: Common Replacement Parts
Common Replacement Parts COMMON REPLACEMENT PARTS Listed below are parts numbers for the more common replacement parts. Use only genuine Ferris replace- ment parts to assure optimum performance and safety. 72” Deck Belt (Gearbox to Spindle) ...22439 72” Deck Blades (Set of 3) ...22476S Gearbox Drive Belt (PTO to Gearbox) ...22575 Pump Drive Belt...22314 Deck Caster Roller ...22060... -
Page 47: General Information
GENERAL INFORMATION Proper mowing is an important part of maintaining your lawn in the best possible condition. A healthy and well maintained lawn is better able to resist drought, weeds, and other stresses. But too much maintenance is as detrimental to your lawn as neglect. Proper care for your lawn involves more than just “cutting the grass.”... -
Page 48: Lawn Care & Mowing Information
Lawn Care & Mowing Information HOW HIGH TO MOW THE GRASS Often cutting height is a matter of personal prefer- ence. Typically, you should mow the grass when it is is between three and five inches high. The proper cutting height range for a specific lawn will depend upon several factors, including the type of grass,... -
Page 49: When And How Often To Mow
WHAT MOWING PATTERNS TO USE Always start mowing on a smooth, level area. The size and type of area to be mowed will determine the best mowing pattern to use. Obstructions such as trees, fences and buildings, and conditions such as slopes and grades must also be considered. -
Page 50: Mowing Methods
Lawn Care & Mowing Information MOWING METHODS Proper Broadcast Mowing Broadcasting, or side-discharging, disperses fine clip- pings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn. - Page 51 TIPS On Dealing With Clippings Clippings are beneficial to your lawn. A common mis- conception about clippings is that they automatically lead to thatch—this is untrue. Short clippings produced by broadcasting and clippings produced by mulching methods actually contribute to a healthy lawn because they: COMPOSTING The best way to recycle excess clippings and leave your...
- Page 52 Lawn Care & Mowing Information Stepped Cutting Stepped cutting is sharp ridges or uneven levels left in the lawn surface. Stepped cutting is usually caused by mower deck damage or misadjustment, or damage to mower blades. CAUSE Deck is not leveled correctly Tires are not properly inflated Blades are damaged Deck shell is damaged...
- Page 53 Uneven Cutting Uneven cutting is waviness or smooth troughs in the lawn surface. Uneven cutting is usually caused by mower deck damage or misadjustment. CAUSE Deck is not leveled correctly Blades are dull or worn Blades are damaged Deck is clogged with grass clippings Deck shell is damaged Mower spindle is bent or loose Blades are installed incorrectly...
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Page 54: International Symbols
Common International Symbols Choke Fast (Throttle) Slow (Throttle) Throttle Fuel Technical Manuals Additional Technical Literature Available Operators Manuals Additional copies of this manual are available, (and as part of our product support commitment, we maintain a stock of printed operators manuals going back many years!) Parts Manuals Fully illustrated parts manuals are also available —... - Page 55 Notes LC-9...
- Page 56 (motors, batteries, tires, belts) except to the extent of their individual manufacturer’s guarantees. Ferris Industries, Inc. is continually striving to improve its products, and therefore reserves the right to make improvements or change when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously.