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Summary of Contents for New Holland 3510
- Page 1 SERVICE MANUAL 3510 / 4010 / 4510 / 4710 Tractor Part number 47899743 English September 2015 © 2015 New Holland Fiat (India) Pvt.Ltd. All Rights Reserved.
- Page 2 SERVICE MANUAL 3510 4010 4510 4710 47899743 08/09/2015 Find manuals at https://best-manuals.com...
- Page 3 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.102] Pan and covers .
- Page 4 Rear axle system................ 27 [27.100] Powered rear axle..............27.1 [27.106] Rear bevel gear set and differential .
- Page 5 [55.408] Warning indicators, alarms, and instruments ........55.8 47899743 08/09/2015 Find manuals at https://best-manuals.com...
- Page 6 INTRODUCTION 47899743 08/09/2015 Find manuals at https://best-manuals.com...
- Page 7 Contents INTRODUCTION Foreword (*) ..................3 Safety rules (*) .
- Page 8 Anyone who carries out service operations described without carefully observing these prescriptions will be directly responsible for any damage caused. Notes for equipment Equipment which NEW HOLLAND proposes and shows in this manual is: - Studied and designed expressly for use on NEW HOLLAND tractors. - Necessary to make reliable repair.
- Page 9 INTRODUCTION Safety rules 3510 Standard tractor APAC 4010 For India domestic market only APAC 4010 Only for Sri Lanka export APAC 4510 2WD tractor APAC 4510 4WD tractor APAC 4710 2WD Tractor APAC 4710 4WD Tractor APAC This warning symbol points out important messages involving personal safety. Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and safeguarded your safety.
- Page 10 INTRODUCTION Safety rules 3510 Standard tractor APAC 4010 For India domestic market only APAC 4010 Only for Sri Lanka export APAC 4510 2WD tractor APAC 4510 4WD tractor APAC 4710 2WD Tractor APAC 4710 4WD Tractor APAC Generalities Carefully follow specified repair and maintenance procedures.
- Page 11 INTRODUCTION Engine • Always loosen the radiator cap very slowly before removing it to allow pressure in the system to dissipate. Coolant should be topped up only when the engine is stopped. • Do not fill up fuel tank when the engine is running. •...
- Page 12 INTRODUCTION Safety rules 3510 Standard tractor APAC 4010 For India domestic market only APAC 4010 Only for Sri Lanka export APAC 4510 2WD tractor APAC 4510 4WD tractor APAC 4710 2WD Tractor APAC 4710 4WD Tractor APAC Health and safety precautions Many of the procedures associated with vehicle maintenance and repair involve physical hazards or other risks to health.
- Page 13 INTRODUCTION Cyanaocrylate adhesives (super-glues) must not contact the skin or eyes. If skin or eye tissue is bonded cover with a clean moist pad and get medical attention. Do not attempt to pull tissue apart. Use in well ventilated areas as vapors can cause irritation of the nose and eyes.
- Page 14 INTRODUCTION Do’s Do remove chemical materials from the skin and clothing as soon as practicable after soiling. Change heavily soiled clothing and have it cleaned. Do carefully read and observe hazard and precaution warning given on material containers (labels) and in any ac- companying leaflets, poster or other instructions.
- Page 15 INTRODUCTION De-waxing See solvents and fuels (kerosene). Dusts Powder, dusts or clouds may be irritant, harmful or toxic. Avoid breathing dusts from powdery chemical materials or those arising from dry abrasion operations. Wear respiratory protection if ventilation is inadequate. Electric shocks Electric shocks can result from the use of the faulty electrical equipment or from the misuse of equipment even in good condition.
- Page 16 INTRODUCTION Many of the materials found on or associated with the repair of vehicles are highly inflammable. Some give off toxic or harmful fumes if burnt. Observe strict fire safety when storing and handling flammable materials or solvents, particularly near electrical equip- ment or welding processes.
- Page 17 INTRODUCTION Motor gasoline may contain appreciable quantities of benzene, which is toxic upon inhalation and the concentrations of gasoline vapors must be kept very low. High concentrations will cause eye, nose and throat irritation, nausea, headache, depression and symptoms of drunkenness. Very high concentrations will result in rapid loss of conscious- ness.
- Page 18 INTRODUCTION Never use tools or equipment for any purpose other than that for which they were designed. Never overload equipment such as hoists, jacks, axle and chassis stands or lifting slings. Damage caused by over- loading is not always immediately apparent and may result in a fatal failure the next time that the equipment is used. Do not use damaged or defective tools or equipment, particularly high speed equipment such as grinding wheels.
- Page 19 INTRODUCTION One pack Can contain harmful or toxic pigments, driers and other components as well as solvents. Spraying should only be carried out with adequate ventilation. Two pack Can also contain harmful and toxic unreacted resins and resin hardening agents. The manufacturers' instructions should be followed and the on resin based adhesives, isocyanate containing adhesives and foams should be con- sulted.
- Page 20 INTRODUCTION Highly Inflammable, flammable. Skin contact will decrease the skin and may result in irritation and dermatitis following repeated or prolonged contact. Some can be absorbed through the skin in toxic or harmful quantities. Splashes in the eye may cause severe irritation and could lead to loss of vision. Brief exposure to high concentrations of vapors or mists will cause eye and throat irritation, drowsiness, dizziness, headaches and in the worst circumstances, unconsciousness.
- Page 21 INTRODUCTION Metal spatter will also occur and appropriate eye and skin protection is necessary. The heat of the welding arc will produce fumes and gases from the metals being welded and from any applied coatings or contamination on the surfaces being worked on. These gases and fumes may be toxic and inhalation should always be avoided.
- Page 22 SERVICE MANUAL Engine 3510 4010 4510 4710 47899743 08/09/2015...
- Page 23 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.102] Pan and covers .
- Page 24 Engine - 10 Engine and crankcase - 001 3510 4010 4510 4710 47899743 08/09/2015 10.1 [10.001] / 1...
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Page 25: Table Of Contents
Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine General specification (*) ..............3 General specification (*) . -
Page 26: General Specification (*)
4510 2WD tractor APAC 4510 4WD tractor APAC 4710 2WD Tractor APAC 4710 4WD Tractor APAC 4510 / 4010 / 3510 models Make Simpsons 4 stroke, diesel, naturally aspirated, direct injection, Type water cooled Power 42 Hp (BS Au 141a:1971) -
Page 27: Torque
4510 2WD tractor APAC 4510 4WD tractor APAC 4710 2WD Tractor APAC 4710 4WD Tractor APAC 4510 / 4010 / 3510 models Torque Description Thread size 4510 / 4010 3510 Cylinder head nuts and setscrews (non 7/16 - 20 UNF 10.8 kgf (23.8 lbf) - Page 28 M10 x 1.5 Fan belt tension adjusting bolt M8 x 1.25 2.4 kgf (5.3 lbf) 2.4 kgf (5.3 lbf) Engine - Torque 3510 Standard tractor APAC 4010 For India domestic market only APAC 4010 Only for Sri Lanka export APAC...
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Page 29: Special Tools (*)
Engine - Engine and crankcase Engine - Special tools 3510 Standard tractor APAC 4010 For India domestic market only APAC 4010 Only for Sri Lanka export APAC 4510 2WD tractor APAC 4510 4WD tractor APAC 4710 2WD Tractor APAC 4710 4WD Tractor... - Page 30 Engine - Engine and crankcase Equivalent Operation description Loctite specification Anabond / other specfication Rear main bearing cap O-ring fitment Rear end oil seal joint with cylinder block Suction pipe with joint fitment Loctite - 596 Anabond 666 Front and rear neck packing corners Timing case cover joint on both sides Lubrication oil filler joint on both sides Fitment of rear end oil seal with crankshaft flange...
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Page 31: General Specification (*)
Engine - Engine and crankcase Crankcase - General specification 3510 Standard tractor APAC 4010 For India domestic market only APAC 4010 Only for Sri Lanka export APAC 4510 2WD tractor APAC 4510 4WD tractor APAC 4710 2WD Tractor APAC 4710 4WD Tractor... - Page 32 The ring gaps quoted above are for a bore diameter of 91.480 mm (3.602 in) 4010 model and 88.930 mm (3.501 in) 3510 model . When checking ring gaps in a worn bore, 0.0800 mm (0.0031 in) should be added to these ring gaps for every 0.0030 mm (0.0001 in) increase in bore diameter.
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Page 33: General Specification (*)
APAC 4710 2WD Tractor APAC 4710 4WD Tractor APAC 4510 / 4010 / 3510 models Crankshaft Main journal diameter (std) 69.8100 - 69.8300 mm (2.7480 - 2.7490 in) Main journal length - number 2 and 3 30.8500 - 31.0600 mm (1.2150 - 1.2230 in) Main journal length - rear 46.8000 - 46.8800 mm (1.8430 - 1.8460 in) -
Page 34: General Specification (*)
38.1000 - 38.1100 mm (1.5000 - 1.5004 in) Transition fit of gear on crankshaft 0.0300 - 0.0300 mm (0.0012 - 0.0012 in) Crankcase - General specification 3510 Standard tractor APAC 4010 For India domestic market only APAC 4010 Only for Sri Lanka export... - Page 35 Engine - Engine and crankcase 0.030 - 0.080 mm (0.001 - 0.003 in) Liner protrusion above cylinder block machined surface (Above top face of block) NOTE: Reboring to oversize is not recommended. Pistons Type Alfin piston with re-entrant bowl and valve pocket on crown.
- Page 36 Engine - Engine and crankcase Small end parent bore diameter 34.920 - 34.960 mm (1.375 - 1.376 in) Big end width 39.380 - 39.430 mm (1.550 - 1.552 in) Big end side clearance on crankpin 0.236 - 0.375 mm (0.009 - 0.015 in) Length between bore centres 223.820 - 223.850 mm (8.812 - 8.813 in) NOTE: The ring gaps given above are for when checking...
- Page 37 Engine - Engine and crankcase Connecting rod bearings Type Pre-finished steel backed aluminum tin (or) copper lead Inside diameter 57.190 - 57.210 mm (2.252 - 2.252 in) Bearing running clearance 0.060 - 0.100 mm (0.002 - 0.004 in) 0.250 mm (0.010 in), 0.510 mm (0.020 in), 0.760 mm Recommended sizes in service (0.030 in) Crankshaft...
- Page 38 Engine - Engine and crankcase Engine - Overview 3510 Standard tractor APAC 4010 For India domestic market only APAC 4010 Only for Sri Lanka export APAC 4510 2WD tractor APAC 4510 4WD tractor APAC 4710 2WD Tractor APAC 4710 4WD Tractor...
- Page 39 Engine - Engine and crankcase Connecting rods Connecting rods “Wedge” shaped at the small end has been designed to reduce the reciprocating weight at the piston end. The connecting rods are heavy beam construction and are assembled to the crankshaft, by means of insert type bearings.
- Page 40 Engine - Engine and crankcase GNIL14TR04754FA Lubrication system Lubrication of the engine, figure 2 is maintained by a rotor type oil pump mounted in front of the engine block, below timing cover. The oil pump is driven by the crank gear and draws oil from the engine oil sump through strainer and delivers it by a pipe inside the crankcase through a drilling at the side of the cylinder, to the lubricating filter.
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