Download Print this page

Trane BAYECON103AA Installer's Manual

Down discharge economizer and rain hood
Hide thumbs Also See for BAYECON103AA:

Advertisement

Quick Links

Model:
BAYECON103AA/AB
BAYECON104AA/AB
BAYRLAY006A
WARNING:
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property
and is to remain with this unit. Please return to service
information pack upon completion of work.
General
The economizer is a multi-damper design. It is installed
in the return air stream and is connected to the unit low
voltage supply through wire leads. The economizer is fully
accessible through the Coil access panel.
Important: After the Economizer installation you must
install an air filter rack ordered separately. Use:
BAYFLTR101B for 4WCZ6, 4YCZ6024-036, 4DCZ6036
BAYFLTR201B for 4WCZ6, 4YCZ6, 4DCZ6048-060.
When the economizer is installed in 4WCZ6 & 4DCZ6
models, relay accessory kit BAYRLAY006A is required.
Refer to Figure 13 on page 9 to make your relay wiring
connections in the Control Box.
IMPORTANT: In order to maintain a specific minimum
fresh air cfm during each mode of operation, you must
order and install a BAYOSAC001 (outside air control)
accessory.
Identify Economizer Kit Contents
Refer to Figures 1 & 2 on page 3 to identify the kit
contents.
Inspect Contents
You must report damage and make claims to the trans-
portation company immediately. Report missing parts to
your supplier immediately and replace with authorized
parts only.
WARNING
s
s
ELECTRIC SHOCK HAZARD
Open and lock out all unit disconnects prior to ac-
cessory installation or unit maintenance, to prevent
injury or death from electrical shock or contact
with moving parts.
WARNING
s
s
SAFETY HAZARD
Do not remove end covers from economizer actua-
tor; the spring-return assembly may release and
cause personal injury.
Installer's Guide
Down Discharge Economizer and Rain Hood
Used with:
4WCZ6, YCZ6024-036, & 4DCZ6036
4WCZ6, 4YCZ6, & 4DCZ6048-060
(Required with 4WCZ6 & 4DCZ6 models)
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING
18-HE85D1-1B-EN
Install Economizer Kit
1. Remove Power
Disconnect and verify that power is off.
2. Remove Access Panels
Remove these four (4) access panels
(see Figure 3, page 3):
• Control/Heat access panel
• Blower access panel
• Coil access panel
• Downflow Return Air panel
BAYRLAY006A Installation (Required for
3.
4WCZ6 & 4DCZ6 units only, 4YCZ6 units
skip to step 4
)
1. Remove wire harness that came attached to the
BAYECON Logic Module being installed.
IMPORTANT: Do NOT remove the resistors from
the Logic Module. Also, Do NOT remove the YL &
YL/BK wires connected to SO and + on the Logic
Module
2. Locate the ICMC Board in the upper left hand
corner of the unit control box and the DFC board in
the upper center of the unit control box. See Figure
8, page 6.
3. Using the existing holes in the back of the unit
control box, mount the relay bracket assembly using
the 2 screws supplied with the BAYRLAY0006A Kit.
See Figure 8, page 6.
4. Route the BAYRLAY006A wire harness attached to
the relays to the logic module as shown in Figure 11
on page 7.
5. Connect the BAYRLAY006A to the economizer
Logic Module and make the field connections as
shown in Figure 13 on page 9.

Advertisement

loading

Summary of Contents for Trane BAYECON103AA

  • Page 1 18-HE85D1-1B-EN Installer’s Guide Down Discharge Economizer and Rain Hood Model: Used with: BAYECON103AA/AB 4WCZ6, YCZ6024-036, & 4DCZ6036 BAYECON104AA/AB 4WCZ6, 4YCZ6, & 4DCZ6048-060 BAYRLAY006A (Required with 4WCZ6 & 4DCZ6 models) WARNING: HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES IMPORTANT —...
  • Page 2 INSTALLER’S GUIDE 4. Install Economizer Assembly 7. Route Main Wiring NOTE: You must install the filter rack per the instructions From the Economizer assembly, pass the wire harness provided with the filter rack after you install the economizer. through the coil grommet. See Figure 11 (view A) on page 7.
  • Page 3 (Filter) (not shown) Sensor Sheetmetal Screws (not shown) Rainhood Assembly Rainhood Assembly Figure 1. BAYECON103AA/AB Econ- Figure 2. BAYECON104AA/AB omizer Kit Components 4WCZ6, Economizer Kit Components 4WCZ6, 4YCZ6024-036, & 4DCZ6036 4YCZ6, & 4DCZ6048-060 4WCZ6, 4YCZ6, or 4DCZ6 Unit Top Sealing...
  • Page 4 INSTALLER’S GUIDE 4WCZ6, 4YCZ6, or 4DCZ6 Unit Insert economizer in folded shipping position Economizer actuator and Logic Module Dry bulb outside air temperature sensor Figure 4. Insert Economizer in Shipping Position 1.) Swing Down Return Air Damper Economizer Return Air Damper 2.) Insert Assembly Screw Figure 5.
  • Page 5 INSTALLER’S GUIDE Economizer outline Economizer and Return Air Damper Install two (2) screws into holes. Leave extended from unit 1/2” Apply gasket between damper assembly and hood Figure 6. Start Economizer’s Front Mounting Screws slides under HVAC HVAC unit’s top unit’s top sealing Unit’s top sealing HVAC unit...
  • Page 6 INSTALLER’S GUIDE ICMC Board Relays Figure 8. Mount BAYRLAY006A Economizer Unit Application Models 4WCZ6024-036 BAYECON103AA/AB 4DCZ6036 20 1/8” 4YCZ6024-036 4WCZ6048-060 BAYECON104AA/AB 4DCZ6048-060 24 3/8” 4YCZ6048-060 Economizer Rain Hood Outside air dampers order separately Return air dampers Mist Eliminator Relief Damper...
  • Page 7 INSTALLER’S GUIDE 1.80” 2.82” See View ‘A’ Mount the Mixed Air View ‘A’ Approximate Sensor to the partition Mounting Dimensions using two (2) sheetmetal screws. See view A for approximate positioning Figure 10. Mount Mixed Air Sensor in Blower Compartment 2.) Continue routing 3.) Pull the two (2) Mixed Air 1.) From economizer...
  • Page 8 INSTALLER’S GUIDE Figure 12. 4YCZ6 Economizer Connection Diagram IMPORTANT-Retain this wiring diagram; please return this document to service information pack upon completion of work.
  • Page 9 INSTALLER’S GUIDE Figure 13. 4WCZ6 & 4DCZ6 Economizer Connection Diagram IMPORTANT-Retain this wiring diagram; please return this document to service information pack upon completion of work.
  • Page 10 INSTALLER’S GUIDE Figure 14. 4WCZ6 & 4DCZ6 Economizer Connection Diagram IMPORTANT-Retain this wiring diagram; please return this document to service information pack upon completion of work.
  • Page 11 INSTALLER’S GUIDE Figure 15. 4YCZ6 Economizer Connection Diagram IMPORTANT-Retain this wiring diagram; please return this document to service information pack upon completion of work.
  • Page 12: Sequence Of Operation

    INSTALLER’S GUIDE Sequence Of Operation and Dual Fuel models), the economizer will modulate ac- NOTE: A (G) signal is required for the economizer to oper- cordingly, the compressor will operate on low speed, and the ate. As shipped, the economizer will not operate when there indoor blower will operate at 100% airflow.
  • Page 13: Spring Return

    INSTALLER’S GUIDE Table 1. Motor Operation Checkout - W7459 Control Only MODEL DRIVE MOTOR OPEN DRIVE MOTOR CLOSED SPRING RETURN M7415 Power to TR and TR1, jumper T and T1 Disconnect jumper at T or T1 and Disconnect power at TR and disconnect P or P1, if connected Table 2.
  • Page 14 INSTALLER’S GUIDE Location of Enthalpy Set Point, Meter Location for Checkout Minimum Position and LED and Troubleshooting ENTHALPY ENTHALPY CHANGEOVER W7459 CHANGEOVER SETPOINT SETPOINT C7400 620 OHM MULTIMETER MILLIMETER JUMPER MINIMUM DAMPER POSITION SETTING LED LIGHTS WHEN OUTDOOR AIR IS SUITABLE FOR FREE COOLING LED LIGHTS WHEN OUTDOOR...
  • Page 15: Checkout And Troubleshooting

    INSTALLER’S GUIDE 5B. CHECKOUT - For Units with a Honeywell W7212 Control, Only. See 5A for W7459 CHECKOUT AND TROUBLESHOOTING W7212 Checkout requires a 9V battery, 620 ohm, 1.2K ohm, 5.6K ohm, and 6.8K ohm resistors. Use Table 4 and Fig. 18 for checkout.
  • Page 16 INSTALLER’S GUIDE Table 4. Checkout for W7212, W7213, W7214 Economizer Connected to Honeywell Actuator (Cont.) Step Checkout Procedure Proper Response DIFFERENTIAL ENTHALPY Execute stop one, Checkout Preparation. ― Turn DCV MAX to mid position. Place 620 ohm resistor across S and + (white sleeve resistor makes OA enthalpy low).
  • Page 17 About Trane and American Standard Heating and Air Conditioning Trane and American Standard create comfortable, energy efficient indoor environments for residential applications. For more information, please visit www.trane.com or www.americanstandardair.com The manufacturer has a policy of continuous data improvement and it reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.

This manual is also suitable for:

Bayecon104aaBayrlay006a bayecon103abBayecon104ab