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Massey Ferguson
9183 / 9190 / 9192
Rotary Disc Header
SERVICE MANUAL
4283362M2
CONTENTS
SAFETY ..................................................................................................................................................................01
GENERAL INFORMATION ....................................................................................................................................02
DRIVES - 3.96 M (13 FT)........................................................................................................................................03
DRIVES - 4.9 M (16 FT)..........................................................................................................................................04
CUTTERBAR AND KNIVES...................................................................................................................................05
ELECTRICAL .........................................................................................................................................................06
HYDRAULICS ........................................................................................................................................................07
HAY CONDITIONER - 3.96 M (13 FT) ...................................................................................................................08
HAY CONDITIONER - 4.9 M (16 FT) .....................................................................................................................09
TROUBLESHOOTING ............................................................................................................................................10
SPECIFICATION ....................................................................................................................................................11
ADJUSTMENTS .....................................................................................................................................................12
© AGCO Corporation, 2011 All rights reserved.
Part Number 4283362M2 (English)
Printed in U.S.A.
January 2011
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Summary of Contents for MASSEY FERGUSON 9183
- Page 1 ® Massey Ferguson 9183 / 9190 / 9192 Rotary Disc Header SERVICE MANUAL 4283362M2 CONTENTS SAFETY ..................................01 GENERAL INFORMATION ............................02 DRIVES - 3.96 M (13 FT)............................03 DRIVES - 4.9 M (16 FT)............................04 CUTTERBAR AND KNIVES...........................05 ELECTRICAL .................................06 HYDRAULICS ................................07 HAY CONDITIONER - 3.96 M (13 FT) ........................08 HAY CONDITIONER - 4.9 M (16 FT) ........................09...
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Page 2: Table Of Contents
Contents ® Massey Ferguson 9183 / 9190 / 9192 Rotary Disc Header SERVICE MANUAL 4283362M2 01 - Safety Contents SAFETY Safety Alert Symbol ............................01-1 Safety Messages ............................01-1 Informational Messages ..........................01-1 Safety Signs ..............................01-2 A Word to the Operator ..........................01-2 Operator Manual ............................ - Page 3 Contents NOTES 01-ii 4283362M2 Find manuals at https://best-manuals.com...
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Page 4: Safety
Safety SAFETY SAFETY ALERT SYMBOL FIG. 1: The safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Look for the safety alert symbol both in this manual and on safety signs on this machine. The safety alert symbol will direct your attention to information that involves your safety and the safety of others. -
Page 5: Safety Signs
Safety SAFETY SIGNS WARNING: DO NOT remove or obscure Danger, Warning or Caution signs. Replace any Danger, Warning or Caution signs that readable missing. Replacement signs are available from your dealer in the event of loss or damage. The actual location of the safety signs is illustrated at the end of this section. -
Page 6: Operator Manual
Safety Make sure your machine has the correct equipment needed by the local regulations. WARNING: An operator should not use alcohol or drugs which can affect their alertness or coordination. An operator on prescription or 'over the counter' drugs needs medical advice on whether or not they can properly operate machines. -
Page 7: Prepare For Operation
Safety PREPARE FOR OPERATION Read and understand all operating instructions and precautions in this manual before operating or servicing the machine. Make sure you know and understand the positions and operations of all controls. Make certain all controls are in neutral and the parking brake is applied before starting the machine. -
Page 8: Operation
Safety OPERATION General Information FIG. 5: When parking, park the machine on a solid level surface and lower the header to the ground. Put all controls in neutral, center and lock the steering wheel, and apply the parking brake. Stop the tractor engine and take the key with you. -
Page 9: Ppe (Personal Protection Equipment)
Safety PPE (Personal Protection Equipment) FIG. 8: Wear all personal protective equipment (PPE) and protective clothing issued to you or called for by job conditions and country/local regulations. PPE includes, but is not limited to, equipment to protect eyes, lungs, ears, head, hands and feet when operating, servicing or repairing equipment. -
Page 10: Exhaust Warning
Safety FIG. 11: Do not operate the machine with the drive shaft shields open or removed. Entanglement in rotating drive shafts can cause serious injury or death. Stay clear of rotating components. Make sure rotating guards turn freely. Do not make adjustments to the roll tension with the header engaged. -
Page 11: Handrails
Safety Handrails FIG. 14: Face the ladder and use the handrails when getting on or off the machine. WC1940 FIG. 14 Agricultural Chemicals Agricultural chemicals can be very hazardous. Improper use of fertilizer, fungicides, herbicides, insecticides and pesticides can injure people, plants, animals, soil and other people's property. -
Page 12: Travel On Public Roads
Safety TRAVEL ON PUBLIC ROADS FIG. 15: Make sure you understand the speed, brakes, steering, stability, and load characteristics of this machine before you travel on public roads. Use good judgment when traveling on public roads. Maintain complete control of the machine at all times. Never coast down hills. -
Page 13: Maintenance
Safety MAINTENANCE General Information FIG. 17: Before doing any unplugging, lubricating, servicing, cleaning, or adjusting: • Park the machine on a solid level surface. • Put all controls in neutral and center and lock the steering wheel. • Turn off the control console, if equipped. •... - Page 14 Safety FIG. 19: Do not operate the machine with the drive shafts shields open or removed. Entanglement in rotating drive shafts can cause serious injury or death. Stay clear of rotating components. Make sure rotating guards turn freely. A loose yoke can slip off a shaft and result in injury to persons or damage to the machine.
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Page 15: Fire Prevention And First Aid
Safety Fire Prevention and First Aid FIG. 22: Be prepared for emergencies. Keep a first aid kit handy for treatment of minor cuts and scratches. Always carry one or more fire extinguishers of the correct type. Check fire extinguishers regularly as instructed by the manufacturer. -
Page 16: Checking For High Pressure Leaks
Safety Checking for High Pressure Leaks FIG. 24: Fluid leaking from the hydraulic system or the fuel injection system under high pressure can be very hard to see. The fluid can go into the skin causing serious injury. Fluid injected into the skin must be surgically removed within a few hours. -
Page 17: Cylinder Stops
Safety CYLINDER STOPS Both header lift cylinders have cylinder stops. The cylinder stops are activated by one lever outside the cab door. FIG. 26: To engage the cylinder stops (1), raise the header completely. Move the lever (2) toward the cab and then pull back toward the rear of the machine to engage the cylinder stops. -
Page 18: Index
Index INDEX A Word To The Operator ........01-2 Travel On Public Roads ........01-9 Agricultural Chemicals Safety ......01-8 Cylinder Stops ............ 01-14 Exhaust Warning ..........01-7 Fire Prevention and First Aid ......01-12 Flying Debris ............01-7 Handrails .............. 01-8 High Pressure Leaks .......... - Page 19 Index NOTES 01-16 4283362M2...
- Page 20 Contents ® Massey Ferguson 9183 / 9190 / 9192 Rotary Disc Header SERVICE MANUAL 4283362M2 02 - General Information Contents GENERAL INFORMATION Introduction ..............................02-1 Units of Measurement ............................ 02-1 Replacement Parts ............................02-1 Machine Identification ............................ 02-1 Serial Number Definition ..........................02-2 Description ..............................
- Page 21 Contents NOTES 02-ii 4283362M2...
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Page 22: General Information
General Information GENERAL INFORMATION INTRODUCTION The operating and maintenance instructions included in this manual are assembled from field testing and other data. The information is written for general conditions. Make adjustments as necessary for specific conditions. UNITS OF MEASUREMENT Measurements are given in metric units followed by the equivalent in U.S. -
Page 23: Serial Number Definition
General Information SERIAL NUMBER DEFINITION A G C FIG. 2 FIG. 2: Definition of the serial number. Beginning symbol World Manufacturer Code Brand Code Model Identifier (Model number) Check Letter (0 or used if model identifier is five digits) Model Year Code (A=2010, B=2011, C=2012, and Plant Code Family Code Unit Number for the Year... -
Page 24: Description
General Information DESCRIPTION D-12188 FIG. 3 FIG. 3: A rotary header is used to cut the crop, condition the crop, and put the crop into a swath or windrow. A rotary header permits increased windrowing speed and crop capacity. The header height is adjusted with the header angle cylinder connected to the center link (1). - Page 25 General Information D-12187 FIG. 4 FIG. 4: A rotary header is used to cut the crop, condition the crop, and put the crop into a swath or windrow. A rotary header permits increased windrowing speed and crop capacity. The header height is adjusted with the header angle cylinder connected to the center link (1).
- Page 26 General Information D-16039 FIG. 5 FIG. 5: A rotary header is used to cut the crop, condition The helper roll (5) reduces turbulence for smooth crop the crop, and put the crop into a swath or windrow. A flow into the hay conditioner. The hay conditioner rolls (6) rotary header permits increased windrowing speed and condition the crop for fast drying.
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Page 27: Header Skid Shoes
General Information Header Skid Shoes Swathboard The position of the header skid shoes can be adjusted up The swathboard can be rotated down behind the hay or down. This adjustment is made manually. See Header conditioner to direct the conditioned crop into a wide Height in the Operation section for more information. -
Page 28: Component Location
General Information COMPONENT LOCATION FIG. 6: Front Left-hand View Header Lift Cylinder (on tractor) Header Angle Cylinder (on tractor) Header Hydraulic Hoses Curtains Cutterbed (behind curtain) P108508 FIG. 6 FIG. 7: Rear Right-hand View Lift Arm Center Link Swathboard Forming Shields NC27890 FIG. -
Page 29: Component Access
General Information COMPONENT ACCESS FIG. 8: To open a drive shield (1), lift all the way up on the handle (2) and push the drive shield forward. To close a drive shield, pull rearward on the handle and lower all the way down. Make sure the drive shield’s lower lip is behind the support channel. -
Page 30: Lubrication Chart
General Information LUBRICATION CHART The following lubrication chart lists all components that can be serviced and grease fittings in order of frequency in hours for normal operating conditions. Each of the lubrication points given here are shown in the photos in this section. - Page 31 General Information Table - 4.9 m (16 ft) Rotary Header (Single Conditioner) Frequency Lubrication Point Lubrication Required 10 Hours Hay conditioner pivot (1 grease fitting on each side) Lubricate 1 to 2 pumps. Hay conditioner and helper roll U-joints (8 grease Lubricate 1 to 2 pumps.
- Page 32 General Information Table - 4.9 m (16 ft) Rotary Header (Double Conditioner) Frequency Lubrication Point Lubrication Required 10 Hours Hay conditioner pivots (2 grease fittings on each side) Lubricate 1 to 2 pumps. Hay conditioner and helper roll U-joints (8 grease Lubricate 1 to 2 pumps.
- Page 33 General Information LUBRICATION DETAILS Lubrication Points (3.96 m (13 ft) Rotary Header) Do not let excessive grease collect on or around parts, especially when operating in sandy soil. Be sure to clean the grease fittings thoroughly prior to using the grease gun.
- Page 34 General Information Hay Conditioner Drive Tensioner Pivot FIG. 12: One grease fitting (1) on the left-hand side. (10 hours) Q0310563 FIG. 12 Hay Conditioner Shafts FIG. 13: Five grease fittings (1) on the left-hand side. (10 hours) Q0310568 FIG. 13 Hay Conditioner and Helper Roll Bearings FIG.
- Page 35 General Information Cutterbed Drive Shafts FIG. 15: One grease fitting (1) on each side for the splines. (10 hours) Two grease fittings (2) on each side. (10 hours) Q0310588 FIG. 15 02-14 4283362M2...
- Page 36 General Information Lubrication Points (4.9 m (16 ft) Single Conditioner) Do not let excessive grease collect on or around parts, especially when operating in sandy soil. Be sure to clean the grease fittings thoroughly prior to using the grease gun. Check each lubrication point during lubrication to make sure lubricant is being applied correctly.
- Page 37 General Information Hay Conditioner and Helper Roll U-joints FIG. 18: Eight grease fittings (1) on the left-hand side. (10 hours) P619564 FIG. 18 Auger Drive FIG. 19: Three grease fittings (1) on the right-hand side. (10 hours) P619537 FIG. 19 Hay Conditioner and Helper Roll Bearings FIG.
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Page 38: Cutterbed
General Information Cutterbed Drive Shafts FIG. 21: One grease fitting (1) on each side for the splines. (10 hours) Two grease fittings (2) on each side. (10 hours) NC18287 FIG. 21 Center Cage Drive FIG. 22: One grease fitting (1) on each side. (10 hours) P102426 FIG. - Page 39 General Information Lubrication Points (4.9 m (16 ft Double Conditioner) Do not let excessive grease collect on or around parts, especially when operating in sandy soil. Be sure to clean the grease fittings thoroughly prior to using the grease gun. Check each lubrication point during lubrication to make sure lubricant is being applied correctly.
- Page 40 General Information Hay Conditioner Drive Idler Pivots FIG. 25: One grease fitting on each side. (10 hours) P619568 FIG. 25 Hay Conditioner and Helper Roll U-joints FIG. 26: Eight grease fittings (1) on the left-hand side. (10 hours) P317354 FIG. 26 FIG.
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