Related Manuals for WAGNER TOPFINISH GM 1030P
Summary of Contents for WAGNER TOPFINISH GM 1030P
- Page 1 Version 02/2019 TOPFINISH GM 1030P Airspray manual gun for flat and round jet nozzles B_06965...
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Page 3: Table Of Contents
Electrical Devices and Equipment 4.1.2 A Safe Work Environment 4.1.3 Personnel Qualifications Safety Instructions for the Personnel 4.2.1 Personal Safety Equipment 4.2.2 Safe Handling of WAGNER Spray Devices 4.2.3 Grounding the Device 4.2.4 Product Hoses 4.2.5 Cleaning and Flushing 4.2.6 Maintenance and Repair 4.2.7... - Page 4 TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 ASSEMBLY AND COMMISSIONING Training of Assembly/Commissioning Personnel Storage Conditions Installation Conditions Installation and Connection 6.4.1 Typical Airspray Spraying System 6.4.2 Ventilation of the Spray Booth 6.4.3 Air Supply Lines 6.4.4 Product Supply Lines...
- Page 5 ORDER NUMBER DOC 2397374 FUNCTION TEST DISPOSAL ACCESSORIES 13.1 Air caps 13.2 Nozzles and Needles 13.3 Nozzles 13.4 Hose Sets 13.5 Additional Accessories SPARE PARTS 14.1 How Can Spare Parts Be Ordered? 14.2 Spare Parts List Topfinish GM 1030P EU DECLARATION OF CONFORMITY...
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Page 6: About These Instructions
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel. -
Page 7: Languages
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 LANGUAGES The operating manual is available in the following languages: Original operating manual Language Order no. German 2397373 Translation of the original operating manual Language Order no. Language Order no. English... -
Page 8: Correct Use
Directive 2014/34/EU (ATEX), (see Explosion protection marking Chapter 3.1). PROCESSIBLE WORKING MATERIALS Lacquers and paints, greases, oils and corrosion inhibitor, glue, ceramic glazes, stains. If you want to spray working materials other than the aforementioned, contact a WAGNER representative. Note: Contact your local WAGNER dealer and the lacquer manufacturer if you encounter application problems. -
Page 9: Identification
IDENTIFICATION EXPLOSION PROTECTION IDENTIFICATION As defined in the Directive 2014/34/EU (ATEX), the device is suitable for use in potentially explosive areas. Device type: Airspray manual gun Topfinish GM 1030P Manufacturer: Wagner International AG CH-9450 Altstätten, Switzerland II 2G X European Communities... -
Page 10: Type Plate
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 TYPE PLATE GM 1030P max. p air max. p fluid Wagner Int. AG, CH-9450 Altstaetten 8 bar (116 psi) II 2G X YB-SN: YY-XXXX B_06966 Designation 1 Maximum air inlet pressure/product pressure... -
Page 11: Basic Safety Instructions
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 BASIC SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning accident prevention regulations. 4.1.1 ELECTRICAL DEVICES AND EQUIPMENT... -
Page 12: Personnel Qualifications
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 Ensure that there are no ignition sources such as naked flames, sparks, glowing wires, or hot surfaces in the vicinity. No smoking. Ensure that the pipe joints, hoses, equipment parts and connections are permanently, technically leak-proof: –... -
Page 13: Safe Handling Of Wagner Spray Devices
– In the event of functional faults: remedy the fault as described in Chapter „9 Troubleshooting and Rectification“. If needed, the liquid ejection devices must be checked by experts (e.g., WAGNER service technician) at least every 12 months for their work-safe condition in accordance with DGUV regulation 100-500 Chapter 2.29 and Chapter 2.36. -
Page 14: Product Hoses
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 4.2.4 PRODUCT HOSES Hazard due to bursting of product hose! The product hose is under pressure and may cause dangerous injuries. Ensure that the hose material is chemically resistant to the sprayed products and the flushing agents used. -
Page 15: Maintenance And Repair
4.2.6 MAINTENANCE AND REPAIR Danger due to improper maintenance and repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. -
Page 16: Description
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 DESCRIPTION COMPONENTS Designation A Suspension hook B Needle stroke regulator C Needle stroke regulator lock D Shaping air regulator E Air connection F Air regulation G Trigger H Fluid inlet Nozzle / air cap... -
Page 17: Data
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 DATA 5.4.1 MATERIALS OF PAINT-WETTED PARTS Metals Plastics Stainless steel 1.4305 PE-UHMW 5.4.2 TECHNICAL DATA Description Units Value Maximum air inlet pressure bar; MPa; psi 8; 0.8; 116 recommended: 2; 0.2; 29 Maximum product pressure bar;... -
Page 18: Air Flow
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 5.4.4 AIR FLOW Flow diagram Gun inlet pressure in bar B_07145 Inlet pressure (MPa; bar; psi) 0.1; 1; 14.5 0.2; 2; 29.0 0.3; 3; 43.5 0.4; 4; 58.0 0.5; 5; 72.5 0.6; 6; 87.0... -
Page 19: Assembly And Commissioning
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 ASSEMBLY AND COMMISSIONING TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL The assembly and commissioning personnel must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components. -
Page 20: Installation Conditions
INSTALLATION AND CONNECTION The Airspray manual gun Topfinish GM 1030P must be supplemented with various components to make up a spraying system. The system shown in the figure is only one example of an Airspray spraying system. Your WAGNER distributor would be happy to assist you in creating a spraying system solution that meets your individual needs. -
Page 21: Air Supply Lines
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 6.4.3 AIR SUPPLY LINES Ensure that only dry, clean atomizing air is used in the spray gun! Dirt and moisture in the atomizing air worsens the spraying quality and spray pattern. -
Page 22: Commissioning
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 COMMISSIONING NOTICE Impurities in the spraying system! Spray gun blockage. Flush the spray gun and paint supply with a suitable flushing agent before commissioning. 6.8.1 PROCEDURE 1. Connect the product hose to the spray gun and product supply system. -
Page 23: Operation
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 OPERATION TRAINING THE OPERATING PERSONNEL The operating personnel must be qualified to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures. -
Page 24: Adjusting The Spray Pattern
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 ADJUSTING THE SPRAY PATTERN Desired spraying result B_06976 Rectifying defects in a spray pattern Spray pattern Deviation Required setting Spray pattern is too wide – Set a wider spray shape in the middle Spray pattern is too wide –... -
Page 25: Adjusting Spray Pattern
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 7.3.1 ADJUSTING SPRAY PATTERN The spray pattern can be optimally adjusted to suit the object being sprayed using the shaping air regulator (1). The illustration shows the influence of the shaping air regulator (1) on the spray pattern. -
Page 27: Pressure Relief / Work Interruption
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 PRESSURE RELIEF / WORK INTERRUPTION The pressure must always be relieved: – after the spraying tasks are finished, – before servicing or repairing the spraying system, – before carrying out cleaning tasks on the spraying system, –... -
Page 28: Cleaning The Nozzle And Eliminating Nozzle Clogging
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 CLEANING THE NOZZLE AND ELIMINATING NOZZLE CLOGGING NOTICE Defective Airspray Nozzle! Change nozzle in case of leaking. Do not use sharp-edged objects on the Airspray nozzle. Note: The Airspray nozzle and the needle are normally always changed at the same time! For more information, also see Chapter 10.9, Repair. -
Page 29: Cleaning And Maintenance
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 CLEANING AND MAINTENANCE CLEANING 8.1.1 SAFETY INSTRUCTIONS WARNING Incompatibility of the solvent with the product used! Risk of explosion and danger of poisoning by toxic gases. Examine the compatibility of the solvent when in contact with the used products on the basis of the safety data sheets. -
Page 30: Maintenance
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit. -
Page 31: Safety Checks And Maintenance Intervals
Yearly or as required In accordance with DGUV regulation 100-500 Chapter 2.29 and 2.36: – The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months. -
Page 32: Replacing The Product Hose Or Air Hose
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 8.2.4 REPLACING THE PRODUCT HOSE OR AIR HOSE 1. Flush and clean the spray gun in accordance with Chapter 8.1.3. 2. Relieve the pressure of the spray gun and device. Product hose 4. -
Page 33: Troubleshooting And Rectification
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 TROUBLESHOOTING AND RECTIFICATION Functional fault Cause Remedy See Chapter Insufficient product Nozzle too small Select larger nozzle. output Product pressure too low Increase product pressure. Filter on product pressure generator Clean or replace filter. -
Page 34: Repair Work
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit. -
Page 35: Tools
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 10.3 TOOLS The following tools are required for carrying out the repair work on the gun described below: – Gun wrench sizes 17mm; 16mm; 14mm; 13mm; 12mm; 7mm. For the repairs described below only wrench sizes 16mm;... -
Page 36: Changing Needle Packings
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 10.4 CHANGING NEEDLE PACKINGS 1. Flush and clean the spray gun in accordance with Chapter 8.1.3. 2. Relieve the pressure of the product pressure generator and of the spray gun in accordance with Chapter 7.4. -
Page 37: Changing The Air Valve
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 10.5 CHANGING THE AIR VALVE 1. Flush and clean the spray gun in accordance with Chapter 8.1.3. 2. Relieve the pressure of the product pressure generator and of the spray gun in accordance with Chapter 7.4. -
Page 38: Changing Shaping Air Regulator
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 10.6 CHANGING SHAPING AIR REGULATOR 1. Flush and clean the spray gun in accordance with Chapter 8.1.3. 2. Relieve the pressure of the product pressure generator and of the spray gun in accordance with Chapter 7.4. -
Page 39: Changing Shaping Air Regulator 110
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 10.7 CHANGING SHAPING AIR REGULATOR 110 1. Flush and clean the spray gun in accordance with Chapter 8.1.3. 2. Relieve the pressure of the product pressure generator and of the spray gun in accordance with Chapter 7.4. -
Page 40: Tightening Nozzle Nut
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 10.8 TIGHTENING NOZZLE NUT 1. Flush and clean the spray gun in accordance with Chapter 8.1.3. 2. Relieve the pressure of the product pressure generator and of the spray gun in accordance with Chapter 7.4. -
Page 41: Replacing Nozzle Or Needle
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 10.9 REPLACING NOZZLE OR NEEDLE Note: Only loosen and tighten nozzle with the trigger pulled. Disassembly: 1. Flush and clean the spray gun in accordance with Chapter 8.1.3. 2. Relieve the pressure of the product pressure generator and of the spray gun in accordance with Chapter 7.4. -
Page 42: Function Test
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 11 FUNCTION TEST After all repair work, the spray gun must be checked for safe condition before recommissioning. The necessary scope of inspection and testing depends on the repair carried out and must be documented by the repair personnel. -
Page 43: Disposal
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 12 DISPOSAL When the devices must be scrapped, please differentiate the disposal of the waste materials. The following materials have been used: – Stainless steel – Aluminum – Brass – Plastics The consumable products (lacquers, adhesives, solvents) must be disposed of in accordance with the applicable specific standards. -
Page 44: Accessories
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 13 ACCESSORIES 13.1 AIR CAPS Order no. Description Processible Working Materials 2401161 Air cap 0.3-1.8 mm CONV 8 Base lacquer, colored lacquer, clear lacquer, separating agent, anti-dust 2401165 Air cap 2.0-2.5 mm CONV 8 2401166 Air cap 3.0 mm CONV 8... -
Page 45: Nozzles And Needles
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 13.2 NOZZLES AND NEEDLES Topfinish GM 1030P nozzle needle sets are available in the following sizes: Order no. Description 2400785 GM 1030P nozzle needle set 0.3 mm 2400786 GM 1030P nozzle needle set 0.5 mm 2400787 GM 1030P nozzle needle set 0.8 mm... -
Page 46: Hose Sets
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 13.4 HOSE SETS Designation Hose set, complete* Air hose Product hose Protective hose * For configurations, see following table B_07146 Order no. Designation 2405455 LP hose set Flex DN6 7.5 m... -
Page 47: Additional Accessories
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 13.5 ADDITIONAL ACCESSORIES Order no. Description V2000830144 Compressed air hose ø 8 mm, outer - ø 14 mm, electr. conductive, per meter V0010102000 Hose connector, 8 mm brass V0010103000 Union nut G 1/4" nickel-plated brass... -
Page 48: Spare Parts
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit. -
Page 49: Spare Parts List Topfinish Gm 1030P
TOPFINISH GM 1030P VERSION 02/2019 ORDER NUMBER DOC 2397374 14.2 SPARE PARTS LIST TOPFINISH GM 1030P 9 Nm; 6.64 lbft 12 Nm; 8.85 lbft 6 Nm; 4.43 lbft 12 Nm; 8.85 lbft 1.5 Nm; 1.11 lbft 12 Nm; 8.85 lbft 20 Nm;... -
Page 50: Eu Declaration Of Conformity
DGUV regulation 100-500 Chapter 2.36 TRGS 727 Identification: EU Declaration of Conformity The EU Declaration of Conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2402429... - Page 52 Order no. 2397374 Edition 02/2019 ts-liquid@wagner-group.com www.wagner-group.com...