Ford Comet 1964 Shop Manual page 23

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PART 2-2 -BRAKE
SYS'TEM
push rod, bushings and retaining clip.
3. Remove the clip (Fig. I S ) from
the clutch and brake pedal shaft and
remove the clutch pedal, brake pedal,
and bushings.
INSTALLATION
1. Dip the bushings in engine oil
and install them in the brake pedal.
Hold the brake pedal in place on the
support.
2. Insert the clutch pedal shaft
through the brake pedal support
bracket, brake pedal, and install the
washer retaining clip (Fig. 15).
3. Connect the clutch pedal rod to
the clutch pedal, and adjust the free
travel.
4. Secure the brake push rod to the
pedal with the bushings retaining
clip.
5. Connect the clutch link to the
release lever. Adjust the over-center
spring nut to the correct stud length
specifications.
BRAKE PEDAL-AUTOMATIC
TRANSMISSION
REMOVAL
1. Remove the retainer clip and
bushings from the brake pedal pin
and disconnect the brake pedal push
rod. If vehicle is equipped with
power brakes, remove the nut, bush-
ings, bolt and disconnect the brake
pedal push rod.
2. Remove the retaining clip from
the end of the brake pedal shaft,
and remove the spring washer and
nylon thrust washer.
3. Remove the brake pedal shaft.
Remove the shaft bushing and re-
move the pedal.
4. Remove the brake pedal pad
and the pedal bumper.
INSTALLATION
1; Install the brake pedal pad and
the; bumper on the pedal assembly.
- ) 2 r D i p the pedal bushings in engine
oil
1
and.: install* them in the brake
pedal. Hold the brake pedal in place
02;
the., support. Install the brake
pedil-shaft. jijet-t the spacer wash-er.
"73. i h s f a ~ ~ .
:the
brak-e 'pedal shaft
A, . ,
- .
.
n,ylon
.-.
wa;her;
41
,Install the nylon bushing, spring
washer, and the retaining clip (Fig.
15) on the pedal shaft.
5. Install the bushings in the push
rod and connect the push rod to the
pedal pin and install the retaining
clip. O n power brakes, install the
bushings in the push rod and con-
nect the push rod to the pedal with
the nut and bolt.
PUSH ROD PEDAL SUPPORT
?
,RETAINER
.I
ICUINC
BRACKET
I
m,
MASTER
w
CYLINDER
BUMPER AND
H1133-C
FIG.
15-Brake Pedal and Related Parts
PARKING BRAKE HANDLE
PARKING BRAKE EQUALIZER
REMOVAL
1. Remove the two screws that
hold the handle bracket on the in-
strument panel. Remove the two
screws that secure the cable clamp
to the dash panel.
2. Remove the two nuts and l o c ~
washers that secure the control to
the dash panel.
3. Remove the clevis pin that se-
cures the pulley to the control handle
assembly.
4. Disengage the locking rod and
remove the ball on the cable from
the slot in the control assembly.
INSTALLATION
1 . Disengage the locking rod and
connect the ball end of the cable to
the slot on the control assembly.
2. Assemble the pulley to.-the con-
trol handle and the clevis pin.
3. Position the assembly against
the dash panel and instrument panel.
Secure the assembly to the instru-
ment panel with the two screws.
4. Secure the cable and clamp to
the dash panel with two screws.
5. Working from under the left
front fender, install the two lock
washers and attaching nuts.
T O HANDLE CABLE
REMOVAL
1. Remove the two screws that
attach the cable clamp to the dash
panel.
2. Remove
the
parking
brake
handle assembly.
3. Disengage the locking rod and
remove the ball on the cable from
the slot in the control assembly.
4. Push the cable down through
the hole in the dash panel.
5. From the underside of the car,
remove the cable and housing from
the holes in the left front side mem-
ber. If working on a convertible re-
move the cable from the bracket.
6. Remove the horseshoe-type clip
and remove the cable from the hole
in the frame crossmember o r torque
box on convertibles.
7;
Loosen the adjusting nut on the
equalizer bar. and remove the cable.
INSTALLATION.
1. Thread the cable through the
crossmember o r torque box 0.n con-
vertibles and install the hairpin clip.
Attach the rear of the cable to the
equalizer bar.
. -
2. Thread the forward end of the
cable and housing through the two

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Falcon 1964

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