JBL XTREME 2 Service Manual

JBL XTREME 2 Service Manual

Portable bluetooth speaker with passive bass radiators, 5200 mah battery for 15 hours of playtime and charging of other devices through dual usb, and ipx7 waterproof.
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XTREME 2
Portable Bluetooth Speaker with passive bass radiators, 5200 mAh battery for 15 hours of playtime
and charging of other devices through dual USB, and IPX7 waterproof.
: :
SKU:
JBLXTREME2BLKAM, JBLXTREME2BLUAM, JBLXTREME2GRNAM, JBLXTREME2BLKEU, JBLXTREME2BLUEU, JBLXTREME2GRNEU,
JBLXTREME2BLKAS, JBLXTREME2BLUAS,
JBLXTREME2BLKJN, JBLXTREME2BLUJN, JBLXTREME2GRNJN, JBLXTREME2BLKBR,
JBLXTREME2BLKIN, JBLXTREME2BLUIN, JBLXTREME2GRNIN,JBLXTREME2REDAM,JBLXTREME2SQUADAM,JBLXTREME2REDEU,
JBLXTREME2SQUADEU,JBLXTREME2REDAS, JBLXTREME2SQUADAS, JBLXTREME2REDCN,JBLXTREME2SQUADCN,
JBLXTREME2REDJN,JBLXTREME2SQUADJN,JBLXTREME2REDBR,JBLXTREME2SQUADBR,JBLXTREME2REDIN,JBLXTREME2SQUADIN
Released by Global Quality
(S/N starting from PL)
JBLXTREME2GRNAS, JBLXTREME2BLKCN, JBLXTREME2BLUCN, JBLXTREME2GRNCN,
harman/kardon, Inc.
Service Manual
JBLXTREME2BLUBR, JBLXTREME2GRNBR,
Ver. 2.1
10/2019

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Table of Contents
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Summary of Contents for JBL XTREME 2

  • Page 1 Service Manual XTREME 2 (S/N starting from PL) Portable Bluetooth Speaker with passive bass radiators, 5200 mAh battery for 15 hours of playtime and charging of other devices through dual USB, and IPX7 waterproof. SKU: JBLXTREME2BLKAM, JBLXTREME2BLUAM, JBLXTREME2GRNAM, JBLXTREME2BLKEU, JBLXTREME2BLUEU, JBLXTREME2GRNEU,...
  • Page 2: Table Of Contents

    Contents Technical Specifications..............................3 Safety Instruction, Warning & Notes..........................4 Software Upgrade Procedure ............................6 Tools and FW for upgrading preparation: ........................7 Upgrading Procedure:............................... 7 Set Block Diagram ................................. 11 Schematic Diagram – IO Board ........................... 12 Schematic Diagram – Key Board..........................13 Schematic Diagram –...
  • Page 3: Technical Specifications

    Technical Specifications Bluetooth version: Support: A2DP 1.3 AVRCP 1.6 HFP 1.6 Transducers: 2.75 inch woofer x2; 1 inch Tweeter x2 Output power: 2x20W (AC mode); 2 x10W (Battery mode) Frequency response: 23~20KHz Signal to noise ratio: 82dB Power supply: 19V/3A Battery type: Lithium ion polymer (7.2V, 5200mAh) Battery charge time:...
  • Page 4: Safety Instruction, Warning & Notes

    BDS 270 / BDS 570 harman/kardon Important Safety Instructions 1. Read these instructions. CAUTION 2. Keep these instructions. 3. Heed all warnings. RISK OF ELECTRIC SHOCK. DO NOT OPEN. 4. Follow all instructions. 5. Do not use this apparatus near water. 6.
  • Page 5 Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1.
  • Page 6 SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.).
  • Page 7: Software Upgrade Procedure

    Software Upgrade Procedure Tools and FW for upgrading preparation: 1. PC with Win7 or Win 10 2. Micro USB cable Power Adaptor 4. Pstool (software tool) 5. Green:”Xtreme2_Green.psr”, Black:“Xtreme2_Black.psr”, Blue:“Xtreme2_Blue.psr”flie Upgrading Procedure: (1) Set up Pstool on PC (pls check attached “BlueSuite_2_6_2_632.exe” or latest version) (2) Connect USB cable to PC (3) Power on unit , attach power adaptor...
  • Page 8 (4)Open “Pstool” on PC (5)Set Pstool as below photo, and then select “OK” Released by Global Quality SL Harman/Kardon, Inc. Ver1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 9 (6)Select “File””Merge”. (7)Select Green:”Xtreme2_Green.psr”, Black:“Xtreme2_Black.psr”, Squad:“Xtreme2_Squad.psr”flie which the color you need to setting. Released by Global Quality SL Harman/Kardon, Inc. Ver1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 10 (8) Select Reset&Close (9) Unit connect with APP to check color code has been changed or not. Released by Global Quality SL Harman/Kardon, Inc. Ver1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 24: Pcb Layout - Main Board

    PCB Layout – Main Board Released by Global Quality SL Harman/Kardon, Inc. Ver1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 25: Pcb Layout - Key Board

    PCB Layout – Key board PCB Layout – Led board Released by Global Quality SL Harman/Kardon, Inc. Ver1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 26: Pcb Layout - I/O Board

    PCB Layout – I/O board PCB Layout – USB board Released by Global Quality SL Harman/Kardon, Inc. Ver1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 27: Mechanical Exploded View

    T910400027940 METAL RING L GRN/SQUAD XTREME2 T910400028020 HOOK COVER-R BLK/SQUAD XTREME2 T910400027990 HOOK BRIDGE XTREME2 GRN/SQUAD T910400027950 METAL RING R GRN/SQUAD XTREME2 T910400027210 MAIN PCBA W/BT MODULE XTREME2 PL CSR T910400034020 MAIN PCBA W/BT MODULE XTREME2 PL QCC T690800011500 ANT JBL XT 180MM 50R XTREME2...
  • Page 28 HOUSING LEFT ASSY EXPLODED VIEW (Diagram B) T04-2G0044101 HOUSING ASSY L W/PR BLK XTREME2 T04-2G0044103 HOUSING ASSY L W/PR GRN XTREME2 T04-2G0044105 HOUSING ASSY L W/PR BLU XTREME2 T910400029480 HOUSING ASSY L W/PR RED XTREME2 T690700009000 TWEETER L 0.75" 4R XTREME2...
  • Page 29 HOUSING RIGHT ASSY EXPLODED VIEW (Diagram C) T04-2G0044102 HOUSING ASSY R W/PR BLK XTREME2 T04-2G0044104 HOUSING ASSY R W/PR GRN XTREME2 T04-2G0044106 HOUSING ASSY R W/PR BLU XTREME2 T910400029490 HOUSING ASSY R W/PR RED XTREME2 T690700009500 TWEETER R 0.75" 4R XTREME2...
  • Page 30: Packaging Exploded View

    PACKAGING EXPLODED VIEW...
  • Page 31: Spare Parts List

    JBL XTREME 2 SPARE PARTS LIST V2.0 Pos. No. Description T910400027460 MID HOUSING BLK XTREME2 T910400027390 LI-ION BATTERY 7.4V 5200mAH XTREME2 T180200011310 HOUSING O RING XTREME2 T180200011290 BATTERY SEALING RING XTREME2 T100292100100 BATTERY COVER XTREME2 T180200011270 IO FRAME SEALING RING XTREME2...
  • Page 32 MIC OMNI-DIRECT 2P XTREME2 T910400027210 MAIN PCBA W/BT MODULE XTREME2 PL CSR T910400034020 MAIN PCBA W/BT MODULE XTREME2 PL QCC T690800011500 ANT JBL XT 180MM 50R XTREME2 12+15 T910400028260 LED PCBA W/DOUBLE TAPE XTREME2 12+15 T910400028270 LED PCBA W/DOUBLE TAPE JN XTREME2...
  • Page 33 T910400027620 POWER CORD JN XTREME2 T641700129800 SPK WIRE L XTREME2 T641700129700 SPK WIRE R XTREME2 T181900000380 STRAP XTREME2 T910400031350 PRODUCT BAG XTREME 2 T910400031640 STRAP PE BAG XTREME 2 T910400031650 STRAP WHITE BOX XTREME 2 T910400031340 MANUAL BAG XTREME 2...
  • Page 34: Disassembly Instruction

    Disassembly Instruction Unscrew 2 screws Take apart the grille assy Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 35 Take apart L&R End Cap Unscrew and take apart L/R hook cover Take apart L/R rubber Foot Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 36 Unscrew and take apart L/R Housing (8 screws) Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 37 Unscrew and take apart battery cover (6 screws) Pull out the battery cable Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 38 Pull out the woofer cables Unscrew and take apart 2 woofers (8 screws) Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 39 Pull out ANT cable IO cable LED FFC IO FFC Key FFC Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 40 Unscrew and take apart the main (5 screws) Unscrew and take apart key bracket (8 screws) Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 41 Unscrew and take apart light guide (2 screws) Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 42 Unscrew and take apart IO assy (4 screws) Unscrew and take apart IO frame (3 screws) Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 43 Unscrew and take apart IO PCB (3 screws) Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 44 Unscrew and take apart tweeter L 3 screws Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 45 Unscrew and take apart tweeter R 3 screws Released by Global Quality SL Harman/Kardon, Inc. Ver.1.0 05/2018 8500 Balboa Blvd. Northridge, CA 91329...
  • Page 46: Service Info

    Module/parts changes Part Change in new revision: Please note JBL Xtreme 2 has changed BT Module to Qualcomm QCC from existing CSR solution. New and old module are not compatible. New parts for product with S/N starting from below cut in number.
  • Page 47: Revision List

    Revision List Version 1.0 *Initial release for JBL Xtreme 2, May. 2018 Version 1.1 * Remove unnecessary information . May. 2018 Version 1.2 * Add missing strap in parts list. Jun. 2018 Version 1.3 * Add Red and Squad color version and missing Gift Box. Aug. 2018 Version 1.4...

Table of Contents