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Data sheet MRT530.......................... 78 4.13.3 Motor characteristic curves MST530....................78 4.14 Frame size 531............................. 86 4.14.1 Data sheet MST531........................... 86 4.14.2 Data sheet MRT531.......................... 87 4.14.3 Motor characteristic curves MST531....................87 4.15 Mass of different stator designs......................89 Bosch Rexroth AG R911298798_Edition 08...
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Stators with housing and terminal box..................... 252 8.3.4 Terminal box connection for frame size 360 / 450 / 530..............253 8.3.5 Terminal boxes for double cabling - frame size 530G, -L..............254 Sensors............................... 257 8.4.1 Temperature sensors........................257 8.4.2 Encoder............................257 Bosch Rexroth AG R911298798_Edition 08...
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Basic formulae............................ 289 10.2.1 General movement equations ......................289 10.2.2 Torques ............................290 10.2.3 Mean speed ............................ 291 10.2.4 Trapezoidal speed .......................... 291 10.2.5 Triangular speed ..........................295 10.3 Duty cycle and torque ........................295 R911298798_Edition 08 Bosch Rexroth AG...
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Mounting examples..........................328 12.12.1 Basic information..........................328 12.12.2 Mounting example MBT130......................330 12.12.3 Mounting example MBT160......................334 12.12.4 Mounting example MBT161......................337 12.12.5 Mounting example MBT201......................340 12.12.6 Mounting example MBT210......................343 12.12.7 Mounting example MBT251......................347 Bosch Rexroth AG R911298798_Edition 08...
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Motor or machine generate vibrations..................... 399 13.13.5 Specified position is not reached..................... 399 13.14 Operation with third-party controllers....................400 Environmental protection and disposal ..............401 14.1 Environmental protection........................401 14.2 Disposal.............................. 401 Service and support....................403 R911298798_Edition 08 Bosch Rexroth AG...
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X/409 MBT High Synchronous Torque Motors Table of Contents Page Index.......................... 405 Bosch Rexroth AG R911298798_Edition 08...
● Best synchronous operation ● Liquid cooling with thermal encapulation ● Easy assembly For a comprehensive overview of all product groups of Bosch Rexroth Electric Drives and Controls, please refer to the online product catalog: http://www.boschrexroth.com/dcc/Vornavigation/ VorNavi.cfm?Language=DE&VHist=g97568&PageID=g96068. Basic features Product...
These motors can be especially used for grinding applications, for example. Using Bosch Rexroth drive controllers, a comparable synchroni‐ zation quality can be achieved with both MBTxx0 and MBTxx1, e.g. by activating the so-called "cogging torque compensation”.
MBT series. The available torque is from 5 Nm to 13,800 Nm for speeds of 4.000 min-1. The following figures give an overview about the power spectrum: Fig. 1-2: MBTxx0 Power spectrum R911298798_Edition 08 Bosch Rexroth AG...
Important instructions for Important safety instructions Safety Technical data Dimensional sheets Product description Type codes for designers and project developers Accessories Connection technology Application instructions Handling and transport Practice for operating and mainte‐ Installation nance personnel Operation Bosch Rexroth AG R911298798_Edition 08...
This documentation refers to German, European and international technical standards. Documents and sheets on standards underlie copyright protection and may not be passed on to third parties by Bosch Rexroth. If required, please contact the authorized sales outlets. In Germany, contact: BEUTH Verlag GmbH Burggrafenstraße 6...
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6/409 MBT High Synchronous Torque Motors Bosch Rexroth AG R911298798_Edition 08...
The products are tested prior to delivery to ensure opera‐ tional safety and reliability. Bosch Rexroth, as the manufacturer, does not provide any war‐ ranty, assume any liability, or pay any damages for damage caused by products not being used as intended. Any risks result‐...
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This includes, for example, operation under water, under extreme temperature fluctuations or extreme maximum tempera‐ tures. ● the intended application range is not explicitly approved. Therefore, please carefully follow the specifications outlined in the general safety instructions! Bosch Rexroth AG R911298798_Edition 08...
Compatibility Compatibility of a new function or functional enhancement means that, for ex‐ ample, a parameter file from a previous version can be used in the new firm‐ ware. R911298798_Edition 08 Bosch Rexroth AG...
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Version, firmware/Runtime version Compared to the previous version, a new version of a firmware contains im‐ portant changes in the scope of functions. The scope of functions may also contain incompatible changes, see "VS" in AXS-V-VSRS. Bosch Rexroth AG R911298798_Edition 08...
Risk of burns by hot housing surfaces! ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ● Risk of injury by improper handling of batteries! ● Risk of injury by improper handling of pressurized lines! Bosch Rexroth AG R911298798_Edition 08...
High housing voltage and high leakage current! Danger to life, risk of injury by electric shock! ● Before switching on and before commissioning, ground or connect the components of the electric drive and control system to the equipment grounding conductor at the grounding points. R911298798_Edition 08 Bosch Rexroth AG...
Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages up to 50 volts are PELV ("Protective Extra-Low Voltage") systems.
Prevent unintended start-up. Isolate the drive power connection by means of OFF switches/OFF buttons or use a safe starting lockout. ● Make sure that the drives are brought to safe standstill before accessing or entering the danger zone. R911298798_Edition 08 Bosch Rexroth AG...
60 °C (140 °F) during or after operation. ● Before touching motors after having switched them off, let them cool down for a sufficient period of time. Cooling down can require up to 140 Bosch Rexroth AG R911298798_Edition 08...
Environmental protection and disposal! The agents (e.g., fluids) used to operate the product might not be environmentally friendly. Dispose of agents harmful to the environment separately from other waste. Observe the national regulations of your country. R911298798_Edition 08 Bosch Rexroth AG...
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18/409 MBT High Synchronous Torque Motors Safety instructions for electric drive and control systems Bosch Rexroth AG R911298798_Edition 08...
In case of non-compliance with this safety instruction, death or serious injury could occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate in‐ jury could occur. NOTICE In case of non-compliance with this safety instruction, property damage could occur. R911298798_Edition 08 Bosch Rexroth AG...
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20/409 MBT High Synchronous Torque Motors Bosch Rexroth AG R911298798_Edition 08...
(e.g. MST130C with MRT130C). Bosch Rexroth motors are qualified and documented according to the test cri‐ teria and measuring methods of DIN EN 60034-1. The specified technical da‐...
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- in linear form - according to the existing voltages. New DC bus voltage DCxxx Fig. 4-3: Conversion example Conversion torque to DC bus volt‐ age 750V Fig. 4-4: Example conversion to DC bus voltage 750 V Bosch Rexroth AG R911298798_Edition 08...
Nm/A ± 5 % temperature of 100 K. Root-mean-square value of the induced motor voltage at a motor temper‐ Voltage constant ± 5 % V/min EMK_1 ature of 20 °C and 1 revolution per minute. R911298798_Edition 08 Bosch Rexroth AG...
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Moment of inertia of the rotor without brake, bearing and motor encoder. Rotor mass Mass of the components without attached parts (brake, encoder, etc.). Maximum speed of rotor Mechanic maximum speed of the rotor. max_mech Bosch Rexroth AG R911298798_Edition 08...
Warning temperature (winding) °C warn Shutdown temperature (winding) °C abst Degree of protection MST and MRT according IP00 to DIN EN 60034-5 RoHS conformity according to directive 2011/65/EU E-file number E341734 Tab. 4-1: General technical data R911298798_Edition 08 Bosch Rexroth AG...
P Required coolant flow at P l/min Pressure drop at Q Δp Volume of coolant duct 0.04 0.09 0.09 cool Maximum permissible inlet pres‐ sure Latest amendment: 2019-07-04 Tab. 4-2: MST130A/ -C - Technical data Bosch Rexroth AG R911298798_Edition 08...
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P Required coolant flow at P l/min Pressure drop at Q Δp Volume of coolant duct 0.16 0.25 cool Maximum allowed inlet pressure Latest amendment: 2020-02-25 Tab. 4-3: MST130E/ -G - Technical data R911298798_Edition 08 Bosch Rexroth AG...
0.00180 0.00290 0.00390 Rotor mass Maximum speed (mechanical) 4,000 max mech Latest amendment: 2013-09-27 Tab. 4-4: MRT130 - Technical data 4.3.3 Motor characteristic curves MST130 Fig. 4-5: Motor characteristic curve of MST130A-0200-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 29/409 Technical data Fig. 4-6: Motor characteristic curve of MST130A-0250-N... at 540 V Fig. 4-7: Motor characteristic curve of MST130C-0050-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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30/409 MBT High Synchronous Torque Motors Technical data Fig. 4-8: Motor characteristic curve of MST130C-0075-N... at 540 V Fig. 4-9: Motor characteristic curve of MST130C-0200-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 31/409 Technical data Fig. 4-10: Motor characteristic curve of MST130C-0300-N... at 540 V Fig. 4-11: Motor characteristic curve of MST130E-0020-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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32/409 MBT High Synchronous Torque Motors Technical data Fig. 4-12: Motor characteristic curve of MST130E-0035-N... at 540 V Fig. 4-13: Motor characteristic curve of MST130G-0035-N... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 33/409 Technical data Fig. 4-14: Motor characteristic curve MST130G-0100-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
P Required coolant flow at P l/min Pressure drop at Q Δp Volume of coolant duct 0.07 0.16 0.26 cool Maximum permissible inlet pres‐ sure Latest amendment: 2018-04-27 Tab. 4-5: MST160 - Technical data Bosch Rexroth AG R911298798_Edition 08...
0.00590 0.01080 0.01580 Rotor mass Maximum speed (mechanical) 3500 max mech Latest amendment: 2010-08-09 Tab. 4-6: MRT160 - Technical data 4.4.3 Motor characteristic curves MST160 Fig. 4-15: Motor characteristic curve of MST160A-0050-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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36/409 MBT High Synchronous Torque Motors Technical data Fig. 4-16: Motor characteristic curve of MST160C-0050-F... at 540 V Fig. 4-17: Motor characteristic curve of MST160E-0027-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 37/409 Technical data Fig. 4-18: Motor characteristic curve of MST160E-0050-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
P Required coolant flow at P l/min Pressure drop at Q Δp Volume of coolant duct 0.14 0.26 0.40 cool Maximum allowed inlet pressure Latest amendment: 2020-09-07 Tab. 4-7: MST161 - Technical data Bosch Rexroth AG R911298798_Edition 08...
0.01500 0.00270 Rotor mass 13.0 Maximum speed (mechanical) 2200 max mech Latest amendment: 2020-02-25 Tab. 4-8: MRT161 - Technical data 4.5.3 Motor characteristic curves MST161 Fig. 4-19: Motor characteristic curve of MST161C-0140-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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40/409 MBT High Synchronous Torque Motors Technical data Fig. 4-20: Motor characteristic curve of MST161E-0050-F... at 540V Fig. 4-21: Motor characteristic curve of MST161E-0140-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 41/409 Technical data Fig. 4-22: Motor characteristic curve MST161G-0100-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
P Required coolant flow at P l/min Pressure drop at Q Δp Volume of coolant duct 0.07 0.11 0.19 cool Maximum allowed inlet pressure Latest amendment: 2019-06-06 Tab. 4-9: MST201 - Technical data Bosch Rexroth AG R911298798_Edition 08...
0.03400 0.05500 Rotor mass 10.8 Maximum speed (mechanical) 1,500 max mech Latest amendment: 2019-05-23 Tab. 4-10: MRT201 - Technical data 4.6.3 Motor characteristic curves MST201 Fig. 4-23: Motor characteristic curve of MST201C-0010-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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44/409 MBT High Synchronous Torque Motors Technical data Fig. 4-24: Motor characteristic curve of MST201C-0027-F... at 540 V Fig. 4-25: Motor characteristic curve of MST201D-0010-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 45/409 Technical data Fig. 4-26: Motor characteristic curve of MST201D-0027-F... at 540 V Fig. 4-27: Motor characteristic curve MST201F-0075-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
Required coolant flow for P l/min 11.1 Pressure drop at Q Δp Volume of coolant duct 0.18 0.21 0.37 0.81 cool Maximum permissible inlet pres‐ sure Latest amendment: 2020-01-07 Tab. 4-11: MST210 - Technical data Bosch Rexroth AG R911298798_Edition 08...
0.09200 Rotor mass 16.0 Maximum speed (mechanical) 2,500 1,500 max mech Latest amendment: 2018-04-05 Tab. 4-12: MRT210 - Technical data 4.7.3 Motor characteristic curves MST210 Fig. 4-28: Motor characteristic curve of MST210A-0027-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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48/409 MBT High Synchronous Torque Motors Technical data Fig. 4-29: Motor characteristic curve of MST210C-0027-F... at 540 V Fig. 4-30: Motor characteristic curve of MST210C-0050-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 49/409 Technical data Fig. 4-31: Motor characteristic curve of MST210D-0070-F... at 540 V Fig. 4-32: Motor characteristic curve of MST210E-0027-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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50/409 MBT High Synchronous Torque Motors Technical data Fig. 4-33: Motor characteristic curve of MST210U-0030-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
Permissible coolant temperature ΔT increase for P Required coolant flow at P l/min Pressure drop at Q Δp Volume of coolant duct 0.48 cool Maximum allowed inlet pressure Latest amendment: 2020-01-07 Tab. 4-13: MST251 - Technical data R911298798_Edition 08 Bosch Rexroth AG...
* m² 0.08500 Rotor mass 16.0 Maximum speed (mechanical) 1,500 max mech Latest amendment: 2007-10-09 Tab. 4-14: MRT251 - Technical data 4.8.3 Motor characteristic curve MST251 Fig. 4-34: Motor characteristic curve of MST251F-0040-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
P Required coolant flow at P l/min Pressure drop at Q Δp Volume of coolant duct 0.20 0.31 cool Maximum permissible inlet pres‐ sure Latest amendment: 2019-05-06 Tab. 4-15: MST290B/ -D - Technical data R911298798_Edition 08 Bosch Rexroth AG...
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Required coolant flow at P l/min 10.0 Pressure drop at Q Δp Volume of coolant duct 0.55 0.68 0.82 cool Maximum allowed inlet pressure Latest amendment: 2020-04-01 Tab. 4-16: MST290E/ -F/ -G - Technical data Bosch Rexroth AG R911298798_Edition 08...
Rotor mass 11.6 13.6 15.7 Maximum speed (mechanical) 2,000 max mech Latest amendment: 2018-07-11 Tab. 4-17: MRT290 - Technical data 4.9.3 Motor characteristic curves MST290 Fig. 4-35: Motor characteristic curve of MST290B-0018-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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56/409 MBT High Synchronous Torque Motors Technical data Fig. 4-36: Motor characteristic curve of MST290D-0002-F... at 540 V Fig. 4-37: Motor characteristic curves MST290D-0004-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 57/409 Technical data Fig. 4-38: Motor characteristic curve of MST290D-0018-F... at 540 V Fig. 4-39: Motor characteristic curve of MST290E-0004-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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58/409 MBT High Synchronous Torque Motors Technical data Fig. 4-40: Motor characteristic curve of MST290E-0018-F... at 540 V Fig. 4-41: Motor characteristic curve of MST290F-0020-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 59/409 Technical data Fig. 4-42: Motor characteristic curve of MST290G-0020-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
P Required coolant flow at P l/min Pressure drop at Q Δp Volume of coolant duct 0.13 0.23 0.32 cool Maximum allowed inlet pressure Latest amendment: 2019-05-29 Tab. 4-18: MST291 - Technical data Bosch Rexroth AG R911298798_Edition 08...
0.11600 0.15400 Rotor mass 11.0 14.3 Maximum speed (mechanical) max mech Latest amendment: 2014-03-31 Tab. 4-19: MRT291 - Technical data 4.10.3 Motor characteristic curves MST291 Fig. 4-43: Motor characteristic curve of MST291C-0018-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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62/409 MBT High Synchronous Torque Motors Technical data Fig. 4-44: Motor characteristic curve of MST291D-0010-F... at 540 V Fig. 4-45: Motor characteristic curve of MST291E-0010-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
P Required coolant flow at P l/min Pressure drop at Q Δp Volume of coolant duct 0.27 0.39 cool Maximum permissible inlet pres‐ sure Latest amendment: 2020-11-13 Tab. 4-20: MST360B/ -D - Technical data R911298798_Edition 08 Bosch Rexroth AG...
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ΔT increase for P Required coolant flow at P l/min Pressure drop at Q Δp Volume of coolant duct 0.69 cool Maximum permissible inlet pres‐ sure Latest amendment: 2019-12-11 Tab. 4-21: MST360E - Technical data Bosch Rexroth AG R911298798_Edition 08...
0.44000 Rotor mass 13.5 20.9 Maximum speed (mechanical) 1,700 max mech Latest amendment: 2016-11-09 Tab. 4-22: MRT360 - Technical data 4.11.3 Motor characteristic curves MST360 Fig. 4-46: Motor characteristic curve of MST360B-0006-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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66/409 MBT High Synchronous Torque Motors Technical data Fig. 4-47: Motor characteristic curve of MST360B-0018-F... at 540 V Fig. 4-48: Motor characteristic curve of MST360D-0009-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 67/409 Technical data Fig. 4-49: Motor characteristic curve of MST360D-0012-F... at 540 V Fig. 4-50: Motor characteristic curve of MST360D-0018-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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68/409 MBT High Synchronous Torque Motors Technical data Fig. 4-51: Motor characteristic curve of MST360E-0008-F... at 540 V Fig. 4-52: Motor characteristic curve of MST360E-0018-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
P Required coolant flow at P l/min Pressure drop at Q Δp Volume of coolant duct 0.33 0.48 cool Maximum allowed inlet pressure Latest amendment: 2020-11-27 Tab. 4-23: MST450B/ -D - Technical data R911298798_Edition 08 Bosch Rexroth AG...
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ΔT increase for P Required coolant flow at P l/min Pressure drop at Q Δp Volume of coolant duct 0.86 0.86 cool Maximum allowed inlet pressure Latest amendment: 2020-11-16 Tab. 4-24: MST450E - Technical data Bosch Rexroth AG R911298798_Edition 08...
Rotor mass 13.0 17.9 27.7 Maximum speed (mechanical) 1400 max mech Latest amendment: 2016-11-09 Tab. 4-25: MRT450 - Technical data 4.12.3 Motor characteristic curves MST450 Fig. 4-53: Motor characteristic curve of MST450B-0012-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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72/409 MBT High Synchronous Torque Motors Technical data Fig. 4-54: Motor characteristic curve of MST450D-0006-F... at 540 V Fig. 4-55: Motor characteristic curve of MST450D-0012-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 73/409 Technical data Fig. 4-56: Motor characteristic curve of MST450E-0006-F... at 540 V Fig. 4-57: Motor characteristic curve of MST450E-0011-N... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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74/409 MBT High Synchronous Torque Motors Technical data Fig. 4-58: Motor characteristic curve of MST450E-0012-F... at 540 V Fig. 4-59: Motor characteristic curve of MST450E-0018-N... at 540 V Bosch Rexroth AG R911298798_Edition 08...
Rotor mass 56.0 70.5 77.0 115.0 Maximum speed of rotor 1/min 1100 max_mech Tab. 4-30: Technical data MRT530G, -L, -P, -R 4.13.3 Motor characteristic curves MST530 Fig. 4-60: Motor characteristic curve of MST530B-0010-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 79/409 Technical data Fig. 4-61: Motor characteristic curve of MST530C-0010-F... at 540 V Fig. 4-62: Motor characteristic curve of MST530C-0010-N... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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80/409 MBT High Synchronous Torque Motors Technical data Fig. 4-63: Motor characteristic curve MT530C-0014-F... at 540 V Fig. 4-64: Motor characteristic curve MST530D-0012-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 81/409 Technical data Fig. 4-65: Motor characteristic curve of MST530E-0010-F... at 540 V Fig. 4-66: Motor characteristic curve MST530F-0012-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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82/409 MBT High Synchronous Torque Motors Technical data Fig. 4-67: Motor characteristic curve MST530P-0012-F... at 540 V Fig. 4-68: Motor characteristic curve MST530R-0011-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 83/409 Technical data Fig. 4-69: Motor characteristic curve of MST530G-0006-F... at 540 V Fig. 4-70: Motor characteristic curve of MST530G-0007-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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84/409 MBT High Synchronous Torque Motors Technical data Fig. 4-71: Motor characteristic curve of MST530G-0010-F... at 540 V Fig. 4-72: Motor characteristic curve of MST530L-0003-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 85/409 Technical data Fig. 4-73: Motor characteristic curve of MST530L-0006-F... at 540 V Fig. 4-74: Motor characteristic curve of MST530L-0007-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
P Required coolant flow at P l/min 10.0 11.6 16.5 Pressure drop at Q Δp Volume of coolant duct 1.08 3.40 cool Maximum allowed inlet pressure Latest amendment: 2018-04-26 Tab. 4-31: MST531 - Technical data Bosch Rexroth AG R911298798_Edition 08...
Rotor inertia kg * m² Rotor mass 47.0 130.0 Maximum speed of rotor 1/rpm max_mech Tab. 4-32: Technical data MRT531 4.14.3 Motor characteristic curves MST531 Fig. 4-75: Motor characteristic curve of MST531E-0006-F... at 540 V R911298798_Edition 08 Bosch Rexroth AG...
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88/409 MBT High Synchronous Torque Motors Technical data Fig. 4-76: Motor characteristic curve of MST531E-0018-F... at 540 V Fig. 4-77: Motor characteristic curve of MST531L-0009-F... at 540 V Bosch Rexroth AG R911298798_Edition 08...
Form and position tolerances: DIN EN ISO 1101 Comply with the trademark rights of third parties during assembly and use of single components delivered by Bosch Rexroth. For any infringement of the right, the customer is liable for the accru‐...
General The type code describes the available motor variants. The type code is the basis for selecting and ordering products from Bosch Rexroth. This applies to new products as well as to spare parts and repairs. The torque motors MBT of Rexroth consist of the components "stator" and "rotor".
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Connection cables coming out radially on stator side with larger outside diameter. Axial connection cables on stator side with smaller outside diameter. Power connection by means of device connector (only available for MST210 and MST290). Tab. 6-3: MST - Electrical connection Bosch Rexroth AG R911298798_Edition 08...
Tab. 6-5: MRT - Other designs Note More important information about the handling of the type code can be found here. The information can comprise descriptions of footnotes or information on delivery options, for example. R911298798_Edition 08 Bosch Rexroth AG...
This way, you can read the motor data at any time without having to work in areas that are difficult to access and where the motor may be attach‐ Each Bosch Rexroth product can be unequivocally identified by the designation and the serial number. Before contacting Bosch Rexroth, always specify the full type designations and serial num‐...
Rated velocity in mode S1 China RoHS 2 label R.m.s. voltage constant Designation of origin Rated torque in mode S1 Rated current in mode S1 Operation mode S1 Material number Fig. 6-26: Example type plate MST Bosch Rexroth AG R911298798_Edition 08...
Material number Fig. 6-27: Example of type plate MRT 6.2.4 Certification mark Certification mark Significance Conformity with applicable EC Directives Approval according to UR, cUR listing RoHS 2 conformity Tab. 6-6: Certification mark at type plate R911298798_Edition 08 Bosch Rexroth AG...
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228/409 MBT High Synchronous Torque Motors Bosch Rexroth AG R911298798_Edition 08...
Fig. 7-1: Mounting rings for MST/MRT 7.1.3 Purchase order The assignment of the mounting rings for MBT motors depends on the stator used: If specified in the order, the MRT, MST and mounting ring are pre‐ R911298798_Edition 08 Bosch Rexroth AG...
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MST530.-..-FT-N0RN-NNNN SUP-M02-MBT530 R911296537 MST530.-...-FT-N0SN-NNNN SUP-M03-MBT530 R911296538 MST530.-...-NS-N0CN-NNNN Frame size 530 with encapulation “H” as well as frame sizes 530G an 530L cannot be delivered with a mounting ring! Tab. 7-1: Order designations mounting rings, premounted Bosch Rexroth AG R911298798_Edition 08...
Comply with the following procedure: Purchase order The offer by the Bosch Rexroth AG contains a particular quotation text that can be copied to your purchase order. The assignment of stator type and the order processing of the mounting ring is documented. The surrender value for the mounting ring is accounted for in the offer.
232/409 MBT High Synchronous Torque Motors Accessories 7.1.5 Dimension sheet of mounting ring in SUP-M01-MBT450 Fig. 7-2: Dimension sheet of mounting ring in SUP-M01-MBT450 Bosch Rexroth AG R911298798_Edition 08...
MBT High Synchronous Torque Motors 233/409 Accessories 7.1.6 Dimension sheet of mounting ring in SUP-M02-MBT450 Fig. 7-3: Dimension sheet of mounting ring in SUP-M02-MBT450 R911298798_Edition 08 Bosch Rexroth AG...
234/409 MBT High Synchronous Torque Motors Accessories 7.1.7 Dimension sheet of mounting ring in SUP-M01-MBT530 Fig. 7-4: Dimension sheet of mounting ring in SUP-M01-MBT530 Bosch Rexroth AG R911298798_Edition 08...
MBT High Synchronous Torque Motors 235/409 Accessories 7.1.8 Dimension sheet of mounting ring in SUP-M02-MBT530 Fig. 7-5: Dimension sheet of mounting ring in SUP-M02-MBT530 R911298798_Edition 08 Bosch Rexroth AG...
236/409 MBT High Synchronous Torque Motors Accessories 7.1.9 Dimension sheet of mounting ring in SUP-M03-MBT530 Fig. 7-6: Dimension sheet of mounting ring in SUP-M03-MBT530 Bosch Rexroth AG R911298798_Edition 08...
(DOK-CONNEC-CABLE*INDRV-AU□□-□□-P). ● about the assembly of cables and plugs as well as technical data, in documentation "Rexroth Connection Techniques, Assembling and Tools..." (DOK-CONNEC-CAB*INSTR02- MA□□-□□-P). ● on "Electromagnetic Compatibility in Drive and Control Sys‐ tems" (DOK-GENERL-EMC********-PR□□-□□-P). R911298798_Edition 08 Bosch Rexroth AG...
For example, a suitable protection of the connection cable is a strain relief in the form of a metal angle in connection with a second cable gland (see Fig. 8-1). However, the customer may also take other protective measures, de‐ pending on the installation situation. Bosch Rexroth AG R911298798_Edition 08...
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The following table provides data on the connection cables and connection wires for the individual stator frame sizes. In addition, the table provides infor‐ mation on the power cable and the power wire cross section required for con‐ necting the stator to the controller. R911298798_Edition 08 Bosch Rexroth AG...
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(4x power + 4x temperature sensor) can be assumed to be 3 times the specified diameter. AWG = American Wire Gauge: codes for wire diameters of electrical lines which are predominately used in North America. Tab. 8-3: Connection cables at the stator R911298798_Edition 08 Bosch Rexroth AG...
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244/409 MBT High Synchronous Torque Motors Connection technique The wire designation at the motors with connection cable depends on the se‐ lected stator design and has to be done as follows: Bosch Rexroth AG R911298798_Edition 08...
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245/409 Connection technique ① KTY84-130 for external use (temperature measurement) ② SNM.150.DK (S01.155.05.****) for connection at the Rexroth controller (thermal motor protection) ③ Power connection Fig. 8-3: Wire identification at MST stators with connection cable R911298798_Edition 08 Bosch Rexroth AG...
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When selecting the components, take the following into consideration... ● that the components have to be suitable for currents and voltage of the chosen drive system. In particular for high DC bus voltages up to 750 Bosch Rexroth AG R911298798_Edition 08...
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Rexroth controllers. In order to be able to connect RL2 power cables to the motor, the motor connection cable must first be assembled by the customer, taking into account the installation situation. R911298798_Edition 08 Bosch Rexroth AG...
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Ordering designation connector sets for connecting on RL2 power cables Mounting flange for connector To feed the connector through to the machine, the connectors listed in Tab. gland can be fitted with a flange. The flange can be ordered as an accessory. Bosch Rexroth AG R911298798_Edition 08...
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② Connect temperature sensor SNM.150.DK to the drive control‐ ler for motor protection ③ Temperature sensor KTY84-130 can be used for external tem‐ perature measurement Fig. 8-6: Connection diagram of device connector R911298798_Edition 08 Bosch Rexroth AG...
In particular, make sure that the connection cables are cor‐ rectly installed in the terminal box, without tension to avoid abrasion or pressure marks on the cables. ● The connections of the internal motor windings in the termi‐ nal box must not be loosened. Bosch Rexroth AG R911298798_Edition 08...
② Connect temperature sensor SNM.150.DK to the drive control‐ ler for motor protection ③ Temperature sensor KTY84-130 can be used for external tem‐ perature measurement Fig. 8-10: Overview of connections to the terminal box R911298798_Edition 08 Bosch Rexroth AG...
2TP2- ① Bosch Rexroth controller ② Terminal box at the motor ③ Temperature sensor SNM.150.DK (have to be connected to controller for thermal motor protection) ④ Temperature sensor KTY84-130 Fig. 8-12: Double cabling connection diagram Bosch Rexroth AG R911298798_Edition 08...
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Unscrew the safety cover of the cable gland ②. Run the power cable through the opening into the terminal box up to the cable gland and attach the cable including cable gland to the terminal box. R911298798_Edition 08 Bosch Rexroth AG...
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Loctite 243 and attach the cover using all of the mounting screws. Tightening torque of the screws: 6.5 Nm (±10%) Before tightening the screws, make sure that the seal between the cover and the terminal box housing is positioned correctly. Bosch Rexroth AG R911298798_Edition 08...
"Motor encoder" on page 282. Please note: The connection cable for connecting the motor encoder and the controller to an encoder-compatible plug. When using components of different manufac‐ turers, ensure continuous compatibility of the connection technique. R911298798_Edition 08 Bosch Rexroth AG...
Therefore select amply dimensioned connection glands and line cross sections. Motor destruction! WARNING ● Observe the permissible inlet pressure of the coolant. ● Eliminate impermissible pressure fluctuations and pressure peaks by design measures. Bosch Rexroth AG R911298798_Edition 08...
The maximum allowed installation altitude of the motors above MSL is ● 3000 m in case of stators with housing and device connector or terminal box ● 5000 m in case of stators with connection cable R911298798_Edition 08 Bosch Rexroth AG...
The following table provides extracts of this class. Environmental influences Unit Class 3K4 Low air temperature °C High air temperature °C Low rel. air humidity High rel. air humidity Low absolute air humidity g/m³ High absolute air humidity g/m³ Bosch Rexroth AG R911298798_Edition 08...
● Do not clean under high pressures, steam or jets of water. The machine manufacturer is responsible for conducting the tests and for providing suitable measures. R911298798_Edition 08 Bosch Rexroth AG...
Magnetic fields During operation of electric motors, electromagnetic fields are generated at live components and connection lines of these motors. The secondary parts equipped with permanent magnets of synchronous linear motors and rotors Bosch Rexroth AG R911298798_Edition 08...
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● During construction of the machine, observe applicable standards and regulations on marking of and access to exposition areas. ● Prevent any access of operating personnel in the motion range of mo‐ tors during operation. R911298798_Edition 08 Bosch Rexroth AG...
Aqueous solutions ensure reliable corrosion protection without significant Aqueous solution changes to the physical properties of the water. The recommended additives do not contain any substances hazardous to water. Bosch Rexroth AG R911298798_Edition 08...
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The only liquids or materials allowed for cleaning and motor cooling are liquids which do not corrode the motor cooling system and do not react aggressively to the materials used in Bosch Rexroth motors. ● Refer to the instructions of the manufacturers of the cleaning agent and the cooling system.
Tab. 9-4: Manufacturer of chemical additives Bosch Rexroth does not make any general statement and does not conduct any surveys regarding the suitability of device-specif‐ ic cooling media, additives or operating conditions and does not assume any warranty for third-party products.
Q in l/min and the temperature difference ΔT of inlet and outlet. Above the motor, a pres‐ sure drop Δp between the water connections occurs. R911298798_Edition 08 Bosch Rexroth AG...
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Amount of power to be dissipated in W Specific heat capacity of the coolant in J / kg ⋅ K ρ Density of the coolant in kg/m³ ΔT Coolant temperature rise in K Fig. 9-5: Coolant flow required for removing power loss. Bosch Rexroth AG R911298798_Edition 08...
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This has to be taken into account by using manufacturer-specific data when the cooling circuit is sized. ① Pressure drop Δp ② Flow rate Q Fig. 9-7: Pressure drop depending on the flow rate; general representation R911298798_Edition 08 Bosch Rexroth AG...
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Fig. 9-8: General arrangement of a liquid cooled motor with heat removal fa‐ cility Bosch Rexroth AG R911298798_Edition 08...
Air-to liquid cooling unit Liquid-to-liquid cooling unit Cooling unit A heat removal device includes a heat exchanger, a coolant pump and a coolant container (see fig. 9-10 "Heat removal devices" on page 272). R911298798_Edition 08 Bosch Rexroth AG...
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Tab. 9-7: Overview of the heat removal devices according to utilization criteria Bosch Rexroth AG R911298798_Edition 08...
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● Pressure drop of the entire cooling system ● Capacity of the coolant pump ● Temperature level and controllability of the individual components that are to be cooled R911298798_Edition 08 Bosch Rexroth AG...
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This means a high thermal operational reliability. ● Same temperature level at the coolant entry of all components (uniform machine heating) ● Same pressure difference between coolant entry and outlet of all com‐ ponents (no high overall pressure required) Bosch Rexroth AG R911298798_Edition 08...
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Combination of series and parallel Combining series and parallel connections of the drive components that are connection to be cooled permits the benefits of both connection types to be used. R911298798_Edition 08 Bosch Rexroth AG...
N" (natural convection) and frame size 530C "cooling type S" (surface cooling) are approved. Operation without liquid coolant is only allowed with an applica‐ tion test and explicit approval by Bosch Rexroth. Without verifica‐ tion and approval, this operating mode is not intended and ex‐ cludes any warranty.
"Characteristic temperature sensor KTY84-130" on page 278). Motor protection temperature sen‐ Type PTC SNM.150.DK.*** Rated response temperature 150 °C ϑ Resistance at 25 °C ≈ 100 ... 250 Ohm Tab. 9-8: Motor protection temperature sensor R911298798_Edition 08 Bosch Rexroth AG...
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ESD protection ( ESD = electrostatic discharge). Protection from thermal overload In the motor is to be operated at standstill or close to standstill, special condi‐ during standstill operation tions apply. For means of simplification, this operation is indicated as stand‐ Bosch Rexroth AG R911298798_Edition 08...
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KTY84-130, the other phases cannot be protected from thermal overload at standstill operation. If the KTY84-130 is used for thermal motor protection, the stand‐ still current I specified in the motor data sheet must be reduced to 71% of the specified value. R911298798_Edition 08 Bosch Rexroth AG...
Comply with the minimum screw-in depth for screwed con‐ nections on the stator MST. ● For more information on assembly of motors with cooling jacket, please refer to chapter 12.4 "Mechanical assembly" on page 310. Bosch Rexroth AG R911298798_Edition 08...
The rotor is connected to the machine or a spacer sleeve via screwed con‐ nections. During assembly, comply with the details in the dimension sheets referring to ● the quantity and type of the mounting holes, ● the tightening torque, ● the screw-in depth. R911298798_Edition 08 Bosch Rexroth AG...
If the position of the rotor to the stator has to be determined immediately after power-up or a malfunction (pole position recognition), an absolute encoder system is recommended. The accuracy of the motors is generally defined by the Selection ● mechanical rigidity of the overall system. Bosch Rexroth AG R911298798_Edition 08...
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DIAX04 and ECODRIVE03! These kind of applications are not supported! In connection with the new IndraDrive generation, MBT motors can be combined both with incremental and with absolute meas‐ uring systems! Suppliers for encoder systems include: R911298798_Edition 08 Bosch Rexroth AG...
Speed range of the motor ● Radial and axial load on the bearing during operation. For detailed information on bearing selection, please refer to the respective publications of the encoder manufacturers. Suppliers for bearings include: Bosch Rexroth AG R911298798_Edition 08...
287/409 Motor dimensioning Motor dimensioning 10.1 General procedure Torque drive dimensioning is determined by the application-dependent char‐ acteristics of speed and torque. The sequence of dimensioning of torque drives is illustrated by the following figure. R911298798_Edition 08 Bosch Rexroth AG...
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288/409 MBT High Synchronous Torque Motors Motor dimensioning Fig. 10-1: Sequence of torque drive dimensioning Bosch Rexroth AG R911298798_Edition 08...
(such as MS Excel or MathCad) can be used for calculating the re‐ quired variables, even with complex motion profiles. The following chapter provides a more detailed correlation for tra‐ pezoidal or triangular speed curves. R911298798_Edition 08 Bosch Rexroth AG...
(in particular in case of low load inertia). The rotor iner‐ tia can only be established after the motor has been selected. Thus, first make assumptions for these variables and verify these values after the motor has been selected. Bosch Rexroth AG R911298798_Edition 08...
Determining the mean speed of triangular or trapezoidal speed pro‐ files 10.2.4 Trapezoidal speed General This mode of operation is characteristic for the most applications. After the acceleration phase, constant speed is used for operation until the decelera‐ tion phase. R911298798_Edition 08 Bosch Rexroth AG...
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Uniformly accelerated motion, initial speed = 0 (for trapezoidal speed profile) Accelerate, initial speed ≠ 0 min ● Speed n ≠ constant ● Initial velocity n ≠ 0 min ● Acceleration a = constant and positive Bosch Rexroth AG R911298798_Edition 08...
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Phase during constant speed in ° ( ' " ) Fig. 10-10: Constant speed (for trapezoidal speed profile) Decelerate, final speed = 0 min ● Speed n ≠ constant ● Final speed n = 0 min ● Acceleration a = constant and negative R911298798_Edition 08 Bosch Rexroth AG...
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Initial speed in min Final speed in min Braking time in s φ Phase during deceleration in ° ( ' " ) Fig. 10-12: Constantly decelerated motion, final speed ≠ 0 min (for trapezoidal speed profile) Bosch Rexroth AG R911298798_Edition 08...
Loading the motor with a continu‐ ous rated torque is possible during the entire duty cycle time. To avoid ther‐ mal overload at motors with higher torques, reduce the duty cycle at M > M (see fig. 10-15 R911298798_Edition 08 Bosch Rexroth AG...
This increased power loss leads - in particular at a high percentage of acceleration and deceleration processes - to a possible duty cycle that is re‐ duced with respect to Fig. 10-16. Bosch Rexroth AG R911298798_Edition 08...
Take the corresponding simultaneity factor into account when de‐ termine the total power of several drives that are connected to a single power supply module. 10.4.2 Continuous power The continuous power corresponds to the sum of the mechanical and electri‐ cal motor power. R911298798_Edition 08 Bosch Rexroth AG...
Maximum power of the linear motor When reducing the maximum torque compared to the maximum torque of the motor, the electric maximum power is also reduced . To determine the reduced electrical maximum output P maxe maxe Fig. 10-21. Bosch Rexroth AG R911298798_Edition 08...
Temperature coefficient 0.0039 1/K Fig. 10-22: Required cooling capacity of the motor The required flow rate to dissipate the cooling capacity ofchapter 10.4.4 "Cooling capacity " on page 299 for the cooling medium water is calculated from: R911298798_Edition 08 Bosch Rexroth AG...
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Motor dimensioning Flow rate due to cooling jacket of motor in l/min Required cooling capacity in W Δϑ Temperature difference between inlet and outlet at the cooling connections of the motor Fig. 10-23: Required flow rate Bosch Rexroth AG R911298798_Edition 08...
Destruction of motor components due to im‐ CAUTION properly executed high-voltage test! Loss of warranty! ⇒ Avoid repeated inspections. ⇒ Comply with the guidelines of DIN EN 60034-1. R911298798_Edition 08 Bosch Rexroth AG...
⇒ Transport the motors horizontally in a dry, vibration-free, dust-free and cor‐ rosion-protected condition. Permissible temperature range -20 °C to +80 °C. ⇒ Store the motors horizontally in a dry, vibration-free, dust-free and corro‐ sion-protected condition. Permissible temperature range -20°C to +60°C. Bosch Rexroth AG R911298798_Edition 08...
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Permanentmagneten der Motorteile fernhalten. Fig. 11-1: Warning label on and in the packaging. The self-adhesive warning label (dimensions approx. 110 mm x 150 mm) can be ordered from Rexroth (MNR R911278745) for the user's own purposes. R911298798_Edition 08 Bosch Rexroth AG...
Unless otherwise speci‐ fied, the specified values are the values of the particular class. However, Bosch Rexroth reserves the right to adjust these values at any time based on future experiences or changed environmental factors.
Page 317
Use lifting eyebolts during transport in opposite holes only. ● Put down the motor components only on a clean, straight base in lying position. ● The stator will be unusable if the fits on the cooling jacket are damaged. R911298798_Edition 08 Bosch Rexroth AG...
Use the transport crate to store the motor over a longer time and to pro‐ tect it against damage and contamination. Generally, Bosch Rexroth recommends to store all components until they are actually installed in the machine as follows: ●...
Page 319
Unless otherwise speci‐ fied, the specified values are the values of the particular class. However, Bosch Rexroth reserves the right to adjust these values at any time based on future experiences or changed environmental factors.
Page 320
⇒If the cable or the cable jacket has porous parts, replace it; > 5 years otherwise check the electric contacts to verify that they are free from corrosion Tab. 11-6: Measures before commissioning of cables and connectors that have been stored over longer periods of time Bosch Rexroth AG R911298798_Edition 08...
303 and comply with the handling and transport instructions under chapter 11 "Handling and transport" on page 301. Accident prevention The accident prevention “Electrical plant and apparatus” (VBG 4) has to be complied with: R911298798_Edition 08 Bosch Rexroth AG...
Installation of stators with encapu‐ Prior to stator installation, ensure that the coolant pipes of the cooling system lation “T” and the cooling ducts of the stator function correctly (see chapter 12.10 "Coolant connection" on page 328). Bosch Rexroth AG R911298798_Edition 08...
When inserting the rotor into the stator, take the radial and axial forces caused by magnetic force into account. Use an appropriate mounting tool to ensure that the rotor is prevented from coming into contact with the stator hole when it is inserted into the stator. R911298798_Edition 08 Bosch Rexroth AG...
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MBT High Synchronous Torque Motors Installation ① axial ② radial Fig. 12-2: Attractive forces during mounting Rotor size MRT... axial radial 1230 1,300 1,950 1040 1740 1160 1650 3630 2530 1000 1500 2,500 3000 3500 Bosch Rexroth AG R911298798_Edition 08...
1. Fasten the stator flange ② with the fastening screws ⑤ to the stator ③. 2. Center the stator with a suitable tool ① in the machine housing ④ and bring it into its final position without jam. R911298798_Edition 08 Bosch Rexroth AG...
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7. Insert the rotor package centered (make forced guidance) into the stator until it reaches its final position. Bosch Rexroth AG R911298798_Edition 08...
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Bearing mounting screws Fig. 12-5: MBT installation 9. Check the accuracy and stability of all mounted parts and mechanical connections. Detach the machine housing from the working surface. After proper mechanical assembly, continue with the other connections. R911298798_Edition 08 Bosch Rexroth AG...
12.6 Mounting stators with cooling jacket and mounting ring (Op‐ tional) ● To facilitate assembly, Bosch Rexroth provides a mounting ring for frame sizes 450 and 530. For more information on the mounting ring, please refer to chapter 7 "Accessories"...
Page 329
6. Lower the rotor flange with mounted bearing down to its end position while centering it over the rotor. Screw the rotor flange and the rotor using the mounting screws ⑦. 7. Screw the bearing ring and stator flange using the mounting screws ⑥. R911298798_Edition 08 Bosch Rexroth AG...
The machine manufacturer has to consider the special character of his con‐ struction and has to prepare special mounting instructions. The machine manufacturer's mounting instructions are the only binding guidelines. Bosch Rexroth AG R911298798_Edition 08...
For this reason, the figures also show parts that are required but are maybe not included in the Bosch Rexroth delivery and have to be appropriately di‐ mensioned and provided by the user. Including: ●...
Page 333
Dimension the shaft diameter which is to receive the spacer sleeve for the rotor so that bending is limited. Also refer to the data on the radial forces which can occur during assembly (see table 12-1). R911298798_Edition 08 Bosch Rexroth AG...
Use screws with property class 8.8 or higher. The property class of the screws and the hardness category of the washers has to be equivalent in order to transmit the required tightening torques (see table 12-3). Bosch Rexroth AG R911298798_Edition 08...
⇒ Wear protecting clothes and use installation aids Comply with the details in the particular dimension sheet during assembly, such as ● the quantity and type of the mounting holes, ● the min. screw-in depth and tightening torque. R911298798_Edition 08 Bosch Rexroth AG...
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12-1 "Magnetic attractive forces during mounting" on page 312 table 12-2. Clamp the spacer sleeve onto the shaft end using a clamping ring. The clamping ring causes safe power transmission of the motor to the shaft to be driven. Bosch Rexroth AG R911298798_Edition 08...
This ensures that the hole pattern (front-face hole circle diameter with threa‐ ded holes) as well as the polarity of the magnets are aligned. This is the only position in which the resulting motor torque can be transmitted optimally. R911298798_Edition 08 Bosch Rexroth AG...
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If the stator is mounted with cable outlet in the same direction, the connection ble connection (cable outlet in the wires of the stators must be applied according to the instructions in chapter same direction) "Connection technology" or in fig.12-12 Bosch Rexroth AG R911298798_Edition 08...
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Stator 1 1 (U) 2 (V) 3 (W) Stator 2 1 (U) 3 (W) 2 (V) Tab. 12-5: Connection of the power wires in case of parallel arrangement of pri‐ mary parts on a drive controller R911298798_Edition 08 Bosch Rexroth AG...
Comply with the trademark rights of third parties during assembly and use of single components delivered by Bosch Rexroth. For any infringement of the right, the customer is liable for the accru‐...
Page 341
The dimensions and tolerances shown in the drawings are subject to the fol‐ lowing standards: Longitudinal dimensions: DIN ISO 2768-1 Angular dimensions: DIN 7168 (tolerance class m) Form and position tolerances: DIN EN ISO 1101 R911298798_Edition 08 Bosch Rexroth AG...
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MBT High Synchronous Torque Motors 373/409 Installation Example of a assembly aid for MBT530F/ -G/ -L/ -P/ -R Fig. 12-57: Example of a assembly aid for MBT530F/ -G/ -L/ -P/ -R R911298798_Edition 08 Bosch Rexroth AG...
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374/409 MBT High Synchronous Torque Motors Installation Motor MBT530F/ -G/ -L/ -P/ -R, rotor and stator mounted Fig. 12-58: Motor MBT530F/ -G/ -L/ -P/ -R, rotor and stator mounted Bosch Rexroth AG R911298798_Edition 08...
Page 389
MBT High Synchronous Torque Motors 377/409 Installation Motor MBT531E, rotor and stator, mounted Fig. 12-61: MBT531E (rotor and stator mounted) R911298798_Edition 08 Bosch Rexroth AG...
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378/409 MBT High Synchronous Torque Motors Installation Dimensionsing of shaft for rotor MRT531L Fig. 12-62: Dimensionsing of shaft for rotor MRT531L Bosch Rexroth AG R911298798_Edition 08...
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380/409 MBT High Synchronous Torque Motors Installation Stator mounted into housing - MST531L Fig. 12-64: MST531L, stator mounted into housing Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 381/409 Installation Example of an assembly aid for MBT531L Fig. 12-65: Assembly aid MBT531L R911298798_Edition 08 Bosch Rexroth AG...
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382/409 MBT High Synchronous Torque Motors Installation Motor MBT531L, rotor and stator, mounted Fig. 12-66: MBT531L, mounted Bosch Rexroth AG R911298798_Edition 08...
⇒ Do not commission the motors if safety devices and monitoring units of the plant are damaged or not in operation. ⇒ Damaged products must not be operated. ⇒ Contact Bosch Rexroth for additional information or support during com‐ missioning The following commissioning instructions refer to the motors as part of a drive system with controller and control unit.
Availability and provision of required tools ● Adherence to the commissioning procedure described below 13.3.2 Checking all electrical and mechanical components Check all electrical and mechanical components prior to commissioning and pay particular attention to the following issues: Bosch Rexroth AG R911298798_Edition 08...
13.4 General commissioning procedure In the following flow diagram, the commissioning sequence is explained. The individual items are explained in more detail in the chapters following there‐ after. R911298798_Edition 08 Bosch Rexroth AG...
General commissioning procedure for synchronous torque motors 13.5 Parameterization 13.5.1 General information DriveTop allows entering or editing certain parameters and executing com‐ mands during commissioning by means of menu-driven dialogs and list rep‐ resentations or, optionally, via the control terminal. Bosch Rexroth AG R911298798_Edition 08...
Flux-generating current, limit value P-0-4014 Type of construction of motor P-0-4016 Direct-axis inductance of motor P-0-4017 Quadrature-axis inductance of motor P-0-4034 Thermal time constant of winding P-0-4035 Thermal time constant of motor P-0-4036 Rated motor speed R911298798_Edition 08 Bosch Rexroth AG...
Current limitation ● Torque limitation ● Velocity limitation ● Travel range limitations Application-related parameters Application-related drive parameters include, for example, parameterization of the drive fault reaction. For more details refer to the IndraDrive functional description, DOK-INDRV*-MP*-02VRS**-FK□□-□□-P. Bosch Rexroth AG R911298798_Edition 08...
For the actual definition of the count direction of your encoder, please refer to the encoder manufacturer's encoder data sheet. R911298798_Edition 08 Bosch Rexroth AG...
Page 402
If this is not the case, the encoder polarity has to be adjusted via parameter S-0-0277 bit 3. Parameter Description Position of bit 3 S-0-0277 Position feedback type 1 000000000000>0<000 Tab. 13-4: Parameter S-0-0277 Bosch Rexroth AG R911298798_Edition 08...
Different commutation adjustment procedures have been implemented in the firmware. They are selected via parameter P-0-0522. The following figure shows an overview of the interrelation among the encoder system used and the method to be applied. R911298798_Edition 08 Bosch Rexroth AG...
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392/409 MBT High Synchronous Torque Motors Commissioning, operation and maintenance Fig. 13-3: Procedure for commutation adjustment for synchronous torque mo‐ tors Bosch Rexroth AG R911298798_Edition 08...
Filtering of mechanical Setting of out of frequency resonance oscilations Repeating optimization Velocity loop Optimization Position loop Setting and o ptimi zation Acceleration forward control Fig. 13-4: Setting and optimizing the control loop of synchronous torque motors R911298798_Edition 08 Bosch Rexroth AG...
2. Use the machine-side control commands to decelerate the drive to a controlled standstill. 3. Switch off the power and control voltage of the controller. 4. Switch off the main switch of the machine and deactivate external sys‐ tems according to the instructions of the manufacturer. Bosch Rexroth AG R911298798_Edition 08...
● Increase availability with regular preventive maintenance measures. Comply with the machine manufacturer's instructions in the machine maintenance plan and the maintenance measures described below. ● Record all maintenance measures in the machine maintenance plan. R911298798_Edition 08 Bosch Rexroth AG...
⇒ Do not carry out any maintenance work while the machine is running ⇒ Secure the machine against start-up and unauthorized operation during maintenance work ⇒ Do not work on hot surfaces Bosch Rexroth recommends the following maintenance measures based on the machine manufacturer's maintenance plan: Measure Interval According to the specifications in the ma‐...
Bosch Rexroth customer service. Insulation resistance The insulation resistance - measured between the motor connection wires and ground - should be at least 1 MΩ (MegaOhm). If the resistance too low, please contact the Bosch Rexroth cus‐ tomer service. 13.13 Troubleshooting 13.13.1...
Set the measuring device to resistance measurement mode and connect the wire pair to the measuring device (this also checks the sensor line). Check values according to the characteristic curves in chapter 9.8 "Motor temperature monitoring" on page 277. Bosch Rexroth AG R911298798_Edition 08...
Check shielding; if necessary, increase effective contact surfaces of shielding. Correct the parameterization. Observe the commissioning log. Check the mechanical connection. Do not continue to use damaged parts. Contact the machine manufacturer. The encoder has to be replaced. Contact the machine manufacturer. R911298798_Edition 08 Bosch Rexroth AG...
DIN VDE 0530-25 (VDE 0530-25):2009-08 (picture 14, limit curve A), meas‐ ured at the motor terminals of two strands in relation to the rise time. The final stages of IndraDrive converters keep this limits. Bosch Rexroth AG R911298798_Edition 08...
Batteries and accumulators can contain hazardous substances which can harm the environment or people's health when improperly stored or disposed After use, the batteries or accumulators contained in Rexroth products must be properly disposed of according to the country-specific collection systems. R911298798_Edition 08 Bosch Rexroth AG...
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Plastic parts of the products may contain flame retardants. These plastic parts are labeled according to EN ISO 1043. They have to be recycled sepa‐ rately or disposed of according to the applicable legal provisions. Bosch Rexroth AG R911298798_Edition 08...
Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type co‐ des and serial numbers ● Your contact data (phone and fax number as well as your e-mail ad‐ dress) R911298798_Edition 08 Bosch Rexroth AG...
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404/409 MBT High Synchronous Torque Motors Bosch Rexroth AG R911298798_Edition 08...
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MBT High Synchronous Torque Motors 405/409 Index Index connection type..........246 Contained substances Acceptances and approvals......262 see "Significant components"...... 401 Accessories Coolant.............. 264 Mounting ring..........229 Coolant connection........... 258 Accumulators............ 401 Coolant flow rate..........268 Air gap Coolant inlet pressure........258 Minimum............
Page 418
406/409 MBT High Synchronous Torque Motors Index Encoder polarity........384, 389 Motor bearing............ 284 Encoder system counter direction..... 389 Motor component marking........ 225 Encoder type............. 388 Motor cooling..........258, 264 Environmental conditions........260 Coolant............264 Climatic............260 Coolant flow rate.......... 268 Mechanical...........
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MBT High Synchronous Torque Motors 407/409 Index MRT531E mounted........375 Stators with housing........250 MST130, liquid-cooled, mounted....331 Stators with individual wire......238 MST130, natural convection, mounted..332 Power loss............279 MST160 mounted........335 Power wire cross section......23, 239 MST161 mounted........
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408/409 MBT High Synchronous Torque Motors Index Support............. 403 Technical data............. 21 Characteristics..........23 Temperature sensor.......... 257 Temperature sensors........257 Terminal box............. 256 Suppliers............246 Test High-voltage test.......... 301 Testing Customer testing.......... 301 Factory testing..........301 Thermal class............25 Thermal time constant........ 24, 279 Tolerances............
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MBT High Synchronous Torque Motors 409/409 Notes...