Related Manuals for Bosch Rexroth MKE
Summary of Contents for Bosch Rexroth MKE
- Page 1 Operating Manual Synchronous Servomotors acc. to ATEX Directive 2014/34/EU R911402016, Edition 02...
- Page 2 Copyright © Bosch Rexroth AG 2021 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
- Page 3 Utilisez des dispositifs de montage et de trans- porteinrichtungen. port. port adéquats. Benutzen Sie geeignetes Werkzeug und persön- Use suitable tools and personal protective Utilisez des outils appropriés et votre équipement liche Schutzausrüstung. equipment. de protection personnel. R911402016, Edition 02 Bosch Rexroth AG...
- Page 4 Rispettare i tempi di raf- de enfriamiento de los componentes de accio- componentes de acionamento (mín. 15 min- freddamento dei componenti di comando namiento (mín. 15 minutos). utos). (almeno 15 minuti). Bosch Rexroth AG R911402016, Edition 02...
- Page 5 R911402016, Edition 02 Bosch Rexroth AG...
- Page 6 Před zásahem nebo vstupem do nebezpečného Pysäytä käyttölaitteet varmasti ennen vaara- Przed dotknięciem urządzenia/maszyny lub zbli- prostoru bezpečně zastavte pohony. alueelle koskemista tai menemistä. żeniem się do obszaru zagrożenia należy zgodnie z zasadami bezpieczeństwa wyłączyć napędy. Bosch Rexroth AG R911402016, Edition 02...
- Page 7 Înainte de intervenţia asupra componentelor de odklopite napajanje. Pred prístupom na komponenty pohonu odpojte acţionare, deconectaţi alimentarea cu tensiune zdroj napätia. electrică. Upoštevajte čase praznjenja kondenzatorjev. Rešpektujte časy vybitia kondenzátorov. Ţineţi cont de timpii de descărcare ai condensa- torilor. R911402016, Edition 02 Bosch Rexroth AG...
- Page 8 Със задвижващите компоненти трябва да работи само квалифициран персонал. A biztonsági útmutatókkal kapcsolatban további magyarázatot ennek a dokumentumnak az első Подробни пояснения към инструкциите за fejezetében találhat. безопасност можете да видите в Глава 1 на тази документация. Bosch Rexroth AG R911402016, Edition 02...
- Page 9 Az akkumulátorokat ne szedje szét, és ne ron- gálja meg! Az akkumulátort ne dobja tűzbe! Не разглобявайте и не повреждайте батерии. Neizjauciet un nesabojājiet baterijas. Nemetiet Не хвърляйте батерии в огън. baterijas ugunī. R911402016, Edition 02 Bosch Rexroth AG...
- Page 10 Kasutage sobivaid montaaži- ja transpordiseadi- vimo įrenginius. seid. Χρησιμοποιείτε κατάλληλους μηχανισμούς συναρμολόγησης και μεταφοράς. Naudokite tinkamus įrankius ir asmens saugos Kasutage sobivaid tööriistu ja isiklikku kaitsevar- priemones. ustust. Χρησιμοποιείτε κατάλληλα εργαλεία και ατομικό εξοπλισμό προστασίας. Bosch Rexroth AG R911402016, Edition 02...
- Page 11 απορρίπτετε τις μπαταρίες στη φωτιά. 中文 如果不按照下述指定的安全说明使用，将会导致人身伤害！ 在没有阅读，理解随本产品附带的文件并熟知正当使用前，不要安装或使用本产品。 如果没有您所在国家官方语言文件说明，请与 Rexroth 销售伙伴联系。 只允许有资格人员对驱动器部件进行操作。 安全说明的详细解释在本文档的第一章。 高电压！电击导致生命危险！ 只有在安装了永久良好的设备接地导线后才可以对驱动器的部件进行操作。 在接触驱动器部件前先将驱动器部件断电。 确保电容放电时间。 危险运动！生命危险！ 保证设备的运动区域内和移动部件周围无障碍物。 防止人员意外进入设备运动区域内。 在接近或进入危险区域之前，确保传动设备安全停止。 电磁场/磁场！对佩戴心脏起搏器、金属植入物和助听器的人员会造成严重的人身伤害 ! 上述人员禁止进入安装及运行的驱动器区域，或者必须事先咨询医生。 热表面（大于 60 度）！灼伤风险！ 不要触摸金属表面（例如散热器）。驱动器部件断电后需要时间进行冷却（至少 15 分钟）。 安装和运输不当导致受伤危险！当心受伤！ 使用适当的运输和安装设备。 使用适合的工具及用适当的防护设备。 电池操作不当！受伤风险！ 请勿对低电量电池重新激活或重新充电（爆炸和腐蚀的危险）。 请勿拆解或损坏电池。请勿将电池投入明火中。 R911402016, Edition 02 Bosch Rexroth AG...
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Page 12: Table Of Contents
Emergency stop......... Bosch Rexroth AG... - Page 13 Ground connection........51 R911402016, Edition 02 Bosch Rexroth AG...
- Page 14 15.3 China RoHS 2 ........... Index Bosch Rexroth AG R911402016, Edition 02...
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Page 15: About This Documentation
Do not carry along metal parts or Non-compliance with this safety instructions can clocks. result in moderate or minor personal injury. Hammer scales are forbidden NOTICE Non-compliance with this safety instructions can result in material damage. R911402016, Edition 02 Bosch Rexroth AG... -
Page 16: Safety Instructions
Equipment dust ignition protection by enclo- sure “t” Instruction The machine manufacturer must evaluate the Instruction electric and mechanic safety as well as environ- �� Result of one instruction mental influences in the assembled state of the Bosch Rexroth AG R911402016, Edition 02... -
Page 17: Unintendend Use
In the case of damage due to non-observance of Any use of the MKE-Motoren motors outside of the safety notes, Bosch Rexroth assumes no lia- the specified fields of application or under oper- bility. -
Page 18: Protection From Electric Voltage
Observe the country-specific regulations. For Germany, please observe the specifications of the occupational insurance association BGV B11 and BGR B11 regarding “electromagnetic fields”. Bosch Rexroth AG R911402016, Edition 02... -
Page 19: Protection Against Ignitable Electrostatic Discharges
Remark: Do suitable ESD protective measures e.g. by the following processes: before you handle imperiled components (e.g. • ESD protective clothes, wristlets, conductive electrostatic painting • floor, grounded cabinets and working surfaces). pneumatically conveyed dust or bulk material R911402016, Edition 02 Bosch Rexroth AG... -
Page 20: Scope Of Delivery
"db" and "tb". These typical gas is ethylene) are likely to occur, except motors are fitted with three temperature sensors for firedamp-prone mine workings. within the winding to keep the temperature class. Bosch Rexroth AG R911402016, Edition 02... -
Page 21: Atex Labeling For Mke Motors (Dust)
(housing, terminal box, ...). • Only those components required for the installation and mounting of components (Ex cable glands, connecting parts, ...) are approved which technically comply with the standards of the Declaration of Conformity, R911402016, Edition 02 Bosch Rexroth AG... -
Page 22: Application Conditions Atex Device Group Ii, Category 2
• Isolation of the energies before they are transferred into the potentially explosive The motors can be operated with Bosch Rexroth atmosphere by isolating the voltage of the controllers. In the case of using drive controllers lines and motors present in the potentially of other manufacturers, the following special con- explosive atmosphere. -
Page 23: Emergency Stop
(see F281). The user must set the required drive-side fault response on the The type plate is provided for identification of the motor and contains all significant electric data, serial number, manufacturing date, mark of con- R911402016, Edition 02 Bosch Rexroth AG... -
Page 24: Type Codes
ATEX labeling explosion protection (gas) II 2G ATEX directive 2014/34/EU. ATEX labeling explosion protection (dust) II 2D Manufacturer Made in Germany / Bosch Rexroth AG, 97816 Lohr, information Germany / Hotline +49 9352 405060 Table 5: Meaning of marks of conformity... -
Page 25: About This Product
Motor damage due to strikes onto the motor shaft Do not strike the shaft end and do not exceed the allowed axial and radial forces of the motor. Hot surfaces with temperatures over 60 °C may cause burns R911402016, Edition 02 Bosch Rexroth AG... -
Page 26: Features And Functions
A side (Drive End DE) trical connection B side (Non Drive End NDE) Terminal box Remark: In the case of special design, details named in the operating instructions can deviate. In this case, order the supplementary documentation. Bosch Rexroth AG R911402016, Edition 02... -
Page 27: Mechanical Interface
Ø [mm] [mm] collar [mm] [mm] holes [mm] MKE037 283 +5 MKE047 287 +5 MKE098 383 +5 MKE118B 489 +5 MKE118D 662 +5 Use the following screws and washers for flange and foot assembly. R911402016, Edition 02 Bosch Rexroth AG... -
Page 28: Thermal Motor Protection
PTC drilling integrated in the motor winding. A series circuit of three PTC thermistors (one PTC resistor per string) is installed in each motor. Trig- gering devices or control devices monitor the resistance to a maximum value. Voltage discon- Bosch Rexroth AG R911402016, Edition 02... -
Page 29: Cooling Mode
The threshold values for motor temperature mon- itoring are contained in the encoder data memory and are read in and monitored automatically during the operation with compatible Rexroth controllers. Threshold values for MKE motors are: R911402016, Edition 02 Bosch Rexroth AG... -
Page 30: Encoder
DIN 332-2. 6.2.6 Degree of protection The protection type according to IEC 60529 is determined by the abbreviation IP (International Protection) and two code numbers for the degree of protection. The first reference number stands Bosch Rexroth AG R911402016, Edition 02... - Page 31 Overdetermined bearing Attachment of drive elements When installing drive elements, avoid overdeter- Observe the notes about mounting drive ele- mined bearing as impermissibly high bearing ments. reactions can be generated due to unfavorable tolerance ratios. R911402016, Edition 02 Bosch Rexroth AG...
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Page 32: Holding Brake
(normal operation). The holding brakes are no operation brakes to decelerate motors in operation from speed. • Emergency stop situations are not a normal operation. Bosch Rexroth AG R911402016, Edition 02... - Page 33 (inductive load) is not integrated in the toring, cyclic control of the brake holding torque, MKE motors; in Bosch Rexroth drive systems it is for example. integrated in the control units. The rated voltage to apply the brakes is 24 V DC ±10%.
- Page 34 Ensure the functionality of the holding brake. the following standards and guidelines, e.g. Remark: Refer to the instructions in the con- trol module documentation. Refer to the notes for dimensioning of the cable length and cable cross-section of brake cables. Bosch Rexroth AG R911402016, Edition 02...
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Page 35: Vibration Behavior
Check holding torque (M4) using the soft- Employer's Liability Insurance Association ware function Wood and Metal) For Bosch Rexroth drive controller Start the P-0-0541, C2100 Command Determine the complete safety requirements Holding system check in drive controller. valid for the specific case of application and The efficiency of the holding brake and the observe them during plant design. -
Page 36: Frame Size, Installation Type
The the drive side of the permissible radial force F in distance x from the flange, drive side shaft shoulder and the mean speed is specified in facing up the radial force diagrams. Bosch Rexroth AG R911402016, Edition 02... -
Page 37: Coating
5 … 75 % ● Measure insulation resistance. ● Absolute air humidity 1 … 29 g/m³ Dry the winding at a value of < 1kOhm per volt rated voltage. Direct solar radiation Not permitted R911402016, Edition 02 Bosch Rexroth AG... -
Page 38: Transport
− Mounted components (e.g. temperature Function-impairing effects are avoided as long as sensors, encoder) can contain parts sus- the specified limits are complied with. ceptible to electrical discharge (ESD). Observe the ESD safety measures. Bosch Rexroth AG R911402016, Edition 02... -
Page 39: Assembly
For details on centering holes, • Use screws and washers for flange assembly please refer to the specifications. according to ⮫ Chapter 6.2.2 “Mechanical • Heat the transmission element, if necessary. interface” on page R911402016, Edition 02 Bosch Rexroth AG... -
Page 40: Electrical Connection
Cover or shield any adjacent live parts. manufacturer's specifications. All connection variants must comply with the specifications according to EN 60079-14:2014 point 10.6 ff "Additional requirements for type of protection "d" - Flame- proof enclosure". Bosch Rexroth AG R911402016, Edition 02... - Page 41 Rexroth drive controllers when MKE motors are used in potentially explosive atmospheres. The connection of the PTC resistors, for the motor temperature evaluation, is shown in the respective connection diagrams of the drive con- trol units. R911402016, Edition 02 Bosch Rexroth AG...
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Page 42: Wiring Diagram
42 / 74 MKE Synchronous Servomotors Electrical connection 8.3.2 Wiring diagram Fig. 7: Connection MKE EU with EnDat2.1 Bosch Rexroth AG R911402016, Edition 02... -
Page 43: Terminal Boxes (Mke037-E) Electrical Connection
Fig. 8: Connection MKE EU with Hiperface 8.3.3 Terminal boxes (MKE037-E) electrical connection The accessory kit SUP-M04-MKE0XX is neces- sary to connect the motor. The accessory kit is included with the motors at delivery. R911402016, Edition 02 Bosch Rexroth AG... - Page 44 Notes for assembly Clamping screws (size) • In the case of mounting procedures, flame- Tightening torque clamping 0.5 Nm proof gaps must be opened and jointed. screws Avoid damages on the ignition gaps. Do not Bosch Rexroth AG R911402016, Edition 02...
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Page 45: Terminal Box (Mke047-E) Electrical Connection
Notes about assembly: Assembly -X2 • A hand crimping tool to handle the clamp ter- Signal minal X3 can be ordered at Bosch Rexroth. Order number: R911262293. • Assemble the contacts within X3 connector housing as decribed in the following picture. - Page 46 Tightening torque 6.3 Nm (use enclosed screws 3030) Ex Ignition gap, assembly damage not permis- sible Technical data -X1 Clamping range 0.5 … 4 mm Wire stripping length 5 mm, use wire end ferrules Bosch Rexroth AG R911402016, Edition 02...
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Page 47: Terminal Boxes (Mke098-E) Electrical Connection
Assembly -X2 Notes about assembly: Signal • A hand crimping tool to handle the clamp ter- minal X3 can be ordered at Bosch Rexroth. Order number: R911262293. • Assemble the contacts within X3 connector Technical data -X2 housing as decribed in the following picture. - Page 48 Tightening torque 6.3 Nm (use enclosed screws 3030) Signal Ex Ignition gap, assembly damage not permis- sible Technical data -X1 Clamping range 0.5 … 4 mm Wire stripping length 5 mm, use wire end ferrules Bosch Rexroth AG R911402016, Edition 02...
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Page 49: Terminal Boxes (Mke118-E) Electrical Connection
Assembly -X2 Notes about assembly: Signal • A hand crimping tool to handle the clamp ter- minal X3 can be ordered at Bosch Rexroth. Order number: R911262293. • Assemble the contacts within X3 connector Technical data -X2 housing as decribed in the following picture. - Page 50 In the case of mounting procedures, flame- Wire stripping length 12 mm proof gaps must be opened and jointed. Use wire end ferrules Avoid damages on the ignition gaps. Do not Clamping screws (size) Bosch Rexroth AG R911402016, Edition 02...
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Page 51: Ground Connection
Fig. 24: MKE-X3 Plug-in interlock Signal Notes about assembly: • A hand crimping tool to handle the clamp ter- minal X3 can be ordered at Bosch Rexroth. Order number: R911262293. Technical data -X2 • Assemble the contacts within X3 connector Clamping range 2.5 mm... -
Page 52: Commissioning And Operation
− Safety fences, safety screens or pro- tion tective covers. − Vibrations are sine-wave oscillations in operation, Optical sensors which vary in their effect on the resistance of the motors depending on their intensity. Bosch Rexroth AG R911402016, Edition 02... -
Page 53: Commissioning
For commissioning of the controllers and control MKE motors can only be commissioned with systems, additional steps may be required. The other components (drive controller, control unit). inspection of the functioning and performance of R911402016, Edition 02 Bosch Rexroth AG... -
Page 54: Operation
For sup- facturer or operator. plementary information on temperature mon- itoring, see EN60079-14:2014. Requirements on the power output stage • Converter with pulse width modulation • Pulse frequency 4 kHz …16 kHz Bosch Rexroth AG R911402016, Edition 02... -
Page 55: Maintenance
MKE Synchronous Servomotors 55 / 74 Cleaning and servicing Safe disconnection of the load circuit must After maintenance and repair work, Bosch be ensured. Rexroth always recommends to do a safety and • functionality test on basis of the risk analysis pro-... -
Page 56: Service Repair, Maintenance And Spare Parts
5,000 operating hours. If nec- static charges resulting in ignition hazards. essary, replace the shaft sealing rings. The Bosch Rexroth service helpdesk at our head- Connection cables quarters in Lohr, Germany and our worldwide service provide You can contact us 24/7. -
Page 57: Disassembly And Exchange
Electric shock due to live parts with more than 50 V! Replacement may only be performed by per- sonnel trained and qualified to work on or with electrical equipment. R911402016, Edition 02 Bosch Rexroth AG... -
Page 58: Environmental Protection And Disposal
Batteries and accumulators The symbol indicating "separate collection" for all batteries and accumulators is the crossed-out wheeled bin. End users in the EU are legally bound to return used batteries and accumulators. Bosch Rexroth AG R911402016, Edition 02... - Page 59 (IATA) for the secon- dary part. Send the products to the following address, car- riage free: Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany R911402016, Edition 02 Bosch Rexroth AG...
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Page 60: Eliminate Malfunction
20 °C 1) 20 °C min-1 KEMK_1000 Km Nm/A 0_60 0_60(eff) V/1000 min-1 MKE037B-144-__0-_E__ 9,000 18.2 0.30 MKE037B-144-__1-_E__ 9,000 18.2 0.30 MKE047B-144-__0-_E__ 7,000 36.3 0.59 MKE047B-144-__1-_E__ 7,000 36.3 0.59 Bosch Rexroth AG R911402016, Edition 02... -
Page 61: Axial Force
= 3000 1/min n = 4000 1/min n = 6000 1/min n = 8000 1/min n = 9000 1/min x/mm Fig. 27: MKE037: permissible radial force ① Shaft plain ② Shaft with keyway R911402016, Edition 02 Bosch Rexroth AG... -
Page 62: Mke098 Radial Force
= 1000 1/min 2000 n = 2000 1/min n = 3000 1/min n = 4000 1/min 1500 n = 5000 1/min 1000 x/mm Fig. 30: MKE118: permissible radial force ① Shaft plain ② Shaft with keyway Bosch Rexroth AG R911402016, Edition 02... -
Page 63: Specifications
MKE Synchronous Servomotors 63 / 74 Specifications 14.4 Specifications 14.4.1 MKE037 Specifications Fig. 31: Specifications MKE037B R911402016, Edition 02 Bosch Rexroth AG... -
Page 64: Mke047 Specifications
64 / 74 MKE Synchronous Servomotors Specifications 14.4.2 MKE047 Specifications Fig. 32: Specifications MKE047 Bosch Rexroth AG R911402016, Edition 02... -
Page 65: Mke098 Specifications
MKE Synchronous Servomotors 65 / 74 Specifications 14.4.3 MKE098 Specifications Fig. 33: Specifications MKE098B R911402016, Edition 02 Bosch Rexroth AG... -
Page 66: Mke118 Specifications
66 / 74 MKE Synchronous Servomotors Specifications 14.4.4 MKE118 Specifications Fig. 34: Specifications MKE118 Bosch Rexroth AG R911402016, Edition 02... -
Page 67: Appendix
RoHS-Richtlinie 2011/65/EU / in accordance with RoHS Directive 2011/65/EU Hiermit erklärt der Hersteller, / The manufacturer Bosch Rexroth AG, Bgm.-Dr.-Nebel-Str. 2, 97816 Lohr a.Main / Germany dass die nachstehenden Produkte / hereby declares that the products below Bezeichnung / Name:... -
Page 68: Ul / Csa
MKE motors according to ATEX standard are “UL Recognized”. Information can be found under UL file number E335445 on the website www.ul.com. ⮫ The UL/CSA conformity of MKE motors can be found on the type plate of the motors. Bosch Rexroth AG R911402016, Edition 02... -
Page 69: China Rohs
MKE Synchronous Servomotors 69 / 74 China RoHS 2 15.3 China RoHS 2 The China RoHS 2 conformity can be found on the type plate of the motors. Information about listing:⮫ www.boschrex- roth.com.cn/zh/cn/home_2/china_rohs2 R911402016, Edition 02 Bosch Rexroth AG... -
Page 70: Index
Vibration behavior..... . . 35 IM-Code EN 60034-7....36 Bosch Rexroth AG R911402016, Edition 02... - Page 71 Warning temperature..... 29 Winding....... . 31 R911402016, Edition 02 Bosch Rexroth AG...
- Page 72 72 / 74 MKE Synchronous Servomotors Bosch Rexroth AG R911402016, Edition 02...
- Page 73 MKE Synchronous Servomotors 73 / 74 R911402016, Edition 02 Bosch Rexroth AG...
- Page 74 Bosch Rexroth AG Postfach 13 57 97803 Lohr a.Main, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics R911402016 R911402016...