Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Miller AMD-4
Summary of Contents for Miller AMD-4
- Page 1 OM-179082H 2017−02 Processes Automatic Welding Description Wire Feeder AMD-4, AMD-4G, AMD-4GR, AMD−4GH, AMD-115G, AMD-115GR, And AMD-115GH File: Advanced Manufacturing Systems For product information, Owner’s Manual translations, and more, visit www.MillerWelds.com/ams...
- Page 2 We know you don’t have time to do it any other way. That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality.
-
Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ....... . . 1-1. -
Page 5: Section 1 − Safety Precautions - Read Before Using
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som 2015−09 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous situation which, if Indicates special instructions. - Page 6 D Remove stick electrode from holder or cut off welding wire at FUMES AND GASES can be hazardous. contact tip when not in use. D Wear body protection made from durable, flame−resistant material Welding produces fumes and gases. Breathing (leather, heavy cotton, wool). Body protection includes oil-free these fumes and gases can be hazardous to your clothing such as leather gloves, heavy shirt, cuffless trousers, high health.
-
Page 7: Additional Symbols For Installation, Operation, And Maintenance
1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can injure. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables. -
Page 8: California Proposition 65 Warnings
1-4. California Proposition 65 Warnings Welding or cutting equipment produces fumes or gases This product contains chemicals, including lead, known to which contain chemicals known to the State of California to the state of California to cause cancer, birth defects, or other cause birth defects and, in some cases, cancer. -
Page 9: Section 2 − Consignes De Sécurité − Lire Avant Utilisation
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION fre_som_2015−09 Pour écarter les risques de blessure pour vous−même et pour autrui — lire, appliquer et ranger en lieu sûr ces consignes relatives aux précautions de sécurité et au mode opératoire. 2-1. - Page 10 chauffement ou un incendie. Avant de commencer le soudage, vérifier LES PIÈCES CHAUDES peuvent et s’assurer que l’endroit ne présente pas de danger. provoquer des brûlures. D Déplacer toutes les substances inflammables à une distance de D Ne pas toucher à mains nues les parties chaudes. 10,7 m de l’arc de soudage.
-
Page 11: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance
D Tenir les bouteilles éloignées des circuits de soudage ou autres LE BRUIT peut endommager l’ouïe. circuits électriques. D Ne jamais placer une torche de soudage sur une bouteille à gaz. Le bruit des processus et des équipements peut affecter l’ouïe. D Une électrode de soudage ne doit jamais entrer en contact avec D Porter des protections approuvées pour les une bouteille. -
Page 12: Proposition Californienne 65 Avertissements
RAYONNEMENT HAUTE LE SOUDAGE À L’ARC risque de FRÉQUENCE (H.F.) risque provoquer des interférences. provoquer des interférences. D L’énergie électromagnétique risque D Le rayonnement haute fréquence (H.F.) peut provoquer des interférences pour l’équipement provoquer des interférences avec les équi- électronique sensible tel que les ordinateurs et l’équipement commandé... -
Page 13: Section 3 − Definitions
SECTION 3 − DEFINITIONS 3-1. Additional Safety Symbols And Definitions Some symbols are found only on CE products. Warning! Watch Out! There are possible hazards as shown by the symbols. Safe1 2012−05 Do not discard product (where applicable) with general waste. Reuse or recycle Waste Electrical and Electronic Equipment (WEEE) by disposing at a designated collection facility. -
Page 14: Section 4 − Installation
Type Of Input Input Power Model Weight Range Range Power Cord AMD-4, AMD-4G, 50 To 780 ipm .023 To 1/8 in . AMD-4GR, AMD-115G, (1.3 To 19.8 mpm) (0.6 To 3.2 mm) 16-1/2 lb And AMD-115GR 115 VDC, 0.75 A 2 ft (0.6 m) -
Page 15: Overall Dimensions And Mounting Hole Layout
4-3. Overall Dimensions And Mounting Hole Layout Inches Millimeters Inches Millimeters 9-3/4 3-1/4 11-1/2 3-1/2 7-1/64 3/8 Dia. 9.5 Dia. 4 Holes 4 Holes Inches Millimeters 3-1/2 3-1/4 5-1/2 1-1/2 25/64 Dia. 9.9 Dia. 2 Holes 2 Holes 3/8 Dia. 9.5 Dia. -
Page 16: Typical Equipment Location
4-4. Typical Equipment Location Welding Power Source Weld Control Wire Drive Assembly Gas Cylinder Spool Support Automatic Welding Gun Side Beam 131 138-A 4-5. Installing Wire Guides And Drive Rolls When changing wire size or type, check drive roll and guide size (see Section Table 6-1). -
Page 17: Motor Mounting And Gun, Weld Cable, And Gas Connections
4-6. Motor Mounting And Gun, Weld Cable, And Gas Connections Drive motor must be isolated from weld potential. Insulator Plate When mounting motor, place factory-supplied insulator plate under motor mounting bracket to provide isolation. Customer Supplied Gas Hose Shielding Gas Valve Fitting Requires hose fitting with 5/8-18 right-hand threads. -
Page 18: Plug Connections
4-7. Plug Connections Weld Control Motor Control Cord (Not Supplied) Cord is available in 10 ft (3 m), 30 ft (9.1 m) or 50 ft (15.2 m) length. Motor/Drive Assembly To make connections, align key- way, insert plug, and tighten threaded collar. -
Page 19: Section 5 − Maintenance And Troubleshooting
SECTION 5 − MAINTENANCE AND TROUBLESHOOTING 5-1. Routine Maintenance Maintain more often Disconnect power before maintaining. during severe conditions. n = Check Z = Change ~ = Clean l = Replace Reference * To be done by Factory Authorized Service Agent Every l Unreadable Labels ~ Weld Terminals... -
Page 20: Troubleshooting
5-3. Troubleshooting Trouble Remedy Electrode wire feeding stops or feeds er- Readjust hub tension and drive roll pressure. ratically during welding. Change to correct size drive roll. Clean or replace dirty or worn drive roll. Incorrect size or worn wire guides. Replace contact tip or liner. - Page 21 Notes OM-179082 Page 17...
-
Page 22: Section 6 − Electrical Diagrams
SECTION 6 − ELECTRICAL DIAGRAMS 180 590 Figure 6-1. Circuit Diagram For AMD-4G, AMD-4GR, And AMD-4GH OM-179082 Page 18... - Page 23 207 239 Figure 6-2. AMD-115G, AMD-115GR, And AMD-115GH OM-179082 Page 19...
-
Page 24: Section 7 − Parts List
......(AMD-4, AMD-4G, and AMD-4GR Models) (including) .... - Page 25 ....047636 Housing, Plug+Pins (Amd-4, Amd-4g, And Amd-4gr Models) ......
- Page 26 Item Dia. Part Description Quantity Mkgs. Figure 7-1. Drive Assembly, Wire ....203924 Insulator/Hardware Kit (Including) ........
- Page 27 Effective January 1, 2017 (Equipment with a serial number preface of MH or newer) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. Warranty Questions? LIMITED WARRANTY − Subject to the terms and conditions below, 6 Months —...
- Page 28 Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2017 Miller Electric Mfg. Co. 2017−01...