Clarke BOXER 14/150P Operation & Maintenance Instructions Manual

Clarke BOXER 14/150P Operation & Maintenance Instructions Manual

150l belt driven air compressor

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150L BELT DRIVEN AIR COMPRESSOR
MODEL NO: BOXER 14/150P
PART NO: 2245250
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0114

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Summary of Contents for Clarke BOXER 14/150P

  • Page 1 150L BELT DRIVEN AIR COMPRESSOR MODEL NO: BOXER 14/150P PART NO: 2245250 OPERATION & MAINTENANCE INSTRUCTIONS LS0114...
  • Page 2: Environmental Recycling Policy

    INTRODUCTION Thank you for purchasing this CLARKE 150L Belt Driven Air Compressor. Read this manual fully before use and follow the instructions carefully. In doing so you will ensure the safety of yourself and those around you, and you can look forward to your purchase giving you long and satisfactory service.
  • Page 3: Safety Precautions

    2. DO NOT operate your compressor with the guard removed. 3. Repairs must only be carried out by a qualified engineer. If problems occur, contact your Clarke dealer. 4. Before carrying out any maintenance, make sure that the pressure is released from the air reservoir, and that the compressor is disconnected from the electrical supply.
  • Page 4: Safety Symbols

    SAFETY SYMBOLS Read this instruction booklet carefully before positioning, operating or adjusting the compressor. Risk of electric shock. The compressor must be disconnected from the mains supply before removing any covers. Do not use in a damp environment. Risk of accidental start-up. The compressor could start automatically in the event of a power cut and subsequent reset.
  • Page 5: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. The power cable from the main supply must be large enough to carry the starting and running load of the electric motor. This is particularly relevant if the compressor is some distance from the source of supply.
  • Page 6: Before Use

    2. Ensure the oil level is between the min and max marks on the dipstick. • Only use SAE30 compressor oil, available from your Clarke dealer Part No. 3050801 • Take care not to exceed the maximum mark. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 7: Operation

    OPERATION If the compressor has not been used for more then 24 hours, open the drain valve (on the bottom of the reservoir) and drain any condensate which has collected. See page 10. MOVING THE AIR COMPRESSOR • Stop the compressor and disconnect it from the power supply before you move it.
  • Page 8: Turning The Compressor On

    TURNING THE COMPRESSOR ON 1. Plug the compressor into the power supply. 2. Push Down the ON button. • The compressor will operate until the reservoir is fully pressurised. It will then shut down. • The compressor will start up again when the pressure in the reservoir decreases.
  • Page 9: Removing Tools From The Air Hose

    REMOVING TOOLS FROM THE AIR HOSE WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU REMOVE OR REPLACE A TOOL. 1. Push Down the OFF button to stop the compressor. 2. Turn the outlet valve handles to the off position. 3.
  • Page 10: Draining The Reservoir

    DRAINING THE RESERVOIR CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE. 1. Turn the compressor off and disconnect from the power supply. 2. Put a container below the drain valve to collect the condensate. •...
  • Page 11: Maintenance

    CHECK OIL (DAILY) Ensure the oil level is between the min and max marks on the dipstick. See “Check the Oil level” on page 6 and top-up if necessary - (use Clarke SAE30 compressor oil, available from your local dealer).
  • Page 12: Replacing The Oil

    REPLACING THE OIL After the first 100 hours use, replace the oil using Clarke SAE30 compressor oil. Then replace the oil after every 500 hours of operation or every 6 months. To empty the oil from the machine, remove the oil drain plug from the crankcase.
  • Page 13: Replacing The Drive Belt

    REPLACING THE DRIVE BELT WARNING: MAKE SURE THAT THE COMPRESSOR IS DISCONNECTED FROM THE ELECTRICAL SUPPLY BEFORE REPLACING THE DRIVE BELT. 1. Rotate the clips on the front of the safety cage. 2. Remove the front of the cage and take out the worn or broken drive belt.
  • Page 14: Specifications

    SPECIFICATIONS MODEL B 14/150 OXER Part Number 2245250 Max Pressure 10 Bar Voltage 400V AC @ 50Hz 3 Phase Air Displacement 14 CFM Receiver Capacity 150 L Dimensions (L x W x H) 1300 x 400 x 790 mm Guaranteed Sound Power Level 94 dB(A) Weight 75 kg...
  • Page 15: Troubleshooting

    TROUBLESHOOTING CAUTION: DO NOT TRY TO REPAIR OR ADJUSTMENT IF YOU ARE UNCERTAIN. IF YOU HAVE ANY QUERIES, CONTACT YOUR CLARKE DEALER. PROBLEM PROBABLE CAUSE REMEDY The compressor Bad electrical connections. 1. Check electrical connections. has stopped and 2. Clean and tighten if necessary.
  • Page 16: Exploded Diagram

    EXPLODED DIAGRAM Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 17: Parts List

    PARTS LIST NO DESCRIPTION PART NO NO DESCRIPTION PART NO 145 Send.pipe Al. FN4101149 Crankcase FN4105267 200 Pump FN41P0019SGL Cylinder FN4105268 300 Kit Feet FN41K0174 Head FN4105274 909 Kit Gaskets FN4105850 Crankshaft FN4105269 912 Kit Piston Ring FN4105674 Lower Cover FN4105257 920 Piston Kit FN4105294...
  • Page 18: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 19 DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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