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Standards and Service Limits
Manual Transmission and M/T Differential (6-speed)
Item
Manual
Capacity
transmission
Use Honda MTF
fluid
Mainshaft
End play
Diameter of ball bearing contact area
(transmission housing side)
Diameter of 4th/5th gear distance
collar contact area
Diameter of needle bearing contact
area
Diameter of ball bearing contact area
(clutch housing side)
Diameter of bushing contact area
Runout
Mainshaft
I.D.
3rd, 4th, and 5th
End play
gear
Thickness
Mainshaft
I.D.
6th gear
End play
Thickness
Mainshaft
I.D.
4th/5th gear
O.D.
distance collar
Length
A
Mainshaft
I.D.
6th gear distance
O.D.
collar
Length
Countershaft
Diameter of ball bearing contact area
(transmission housing side)
Diameter of 1st gear distance collar
contact area
Diameter of needle bearing contact
area (clutch housing side)
Runout
35 mm shim-to-bearing inner race
clearance
Countershaft 1st
I.D.
and 2nd gear
End play
Thickness
Countershaft 1st
I.D.
and 2nd gear
O.D.
distance collar
Length
2-10
Measurement
Fluid change
Overhaul
A
B
B
B
1st
2nd
1st
2nd
Qualification
Standard or New
1.5 L (1.6 US qt)
1.7 L (1.8 US qt)
−
0.11 0.17 mm (0.004 0.007 in.)
−
27.987 28.000 mm (1.1018 1.1024 in.) 27.93 mm (1.100 in.)
31.984 32.000 mm (1.2592 1.2598 in.) 31.93 mm (1.257 in.)
−
−
38.984 39.000 mm (1.5348 1.5354 in.) 38.93 mm (1.533 in.)
27.977 27.990 mm (1.1015 1.1020 in.) 27.92 mm (1.099 in.)
−
−
20.80 20.85 mm (0.819 0.821 in.)
0.02 mm (0.001 in.) max.
44.009 44.025 mm (1.7326 1.7333 in.) 44.08 mm (1.735 in.)
−
0.06 0.16 mm (0.002 0.006 in.)
−
−
23.92 23.97 mm (0.942 0.944 in.)
40.009 40.025 mm (1.5752 1.5758 in.) 40.08 mm (1.578 in.)
−
0.06 0.16 mm (0.002 0.006 in.)
−
23.92 23.97 mm (0.942 0.944 in.)
−
−
32.00 32.01 mm (1.2598 1.2602 in.)
38.989 39.000 mm (1.5350 1.5354 in.) 38.94 mm (1.533 in.)
−
51.95 52.05 mm (2.045 2.049 in.)
−
24.03 24.08 mm (0.946 0.948 in.)
−
28.00 28.01 mm (1.102 1.103 in.)
−
−
34.989 35.000 mm (1.3775 1.3780 in.) 34.940 mm (1.3756 in.)
24.03 24.08 mm (0.946 0.948 in.)
−
30.020 30.033 mm (1.1819 1.1824 in.) 29.97 mm (1.180 in.)
−
−
39.937 39.950 mm (1.5723 1.5728 in.) 39.883 mm (1.5702 in.)
35.000 35.015 mm (1.3780 1.3785 in.) 34.95 mm (1.376 in.)
−
0.02 mm (0.001 in.) max.
−
0.04 0.10 mm (0.0016 0.0039 in.)
52.010 52.029 mm (2.0476 2.0484 in.) 52.08 mm (2.050 in.)
−
−
0.06 0.16 mm (0.002 0.006 in.)
−
22.92 22.97 mm (0.902 0.904 in.)
27.92 27.97 mm (1.099 1.101 in.)
−
39.95 39.96 mm (1.5728 1.5732 in.)
−
−
46.989 47.000 mm (1.8500 1.8504 in.) 46.94 mm (1.848 in.)
−
23.03 23.08 mm (0.907 0.909 in.)
28.03 28.08 mm (1.104 1.106 in.)
−
Service Limit
−
Adjust
−
−
−
−
−
20.75 mm (0.817 in.)
0.05 mm (0.002 in.)
−
−
0.25 mm (0.010 in.)
−
23.80 mm (0.937 in.)
−
−
0.25 mm (0.010 in.)
−
23.80 mm (0.937 in.)
−
32.02 mm (1.261 in.)
−
−
―――
−
―――
−
28.02 mm (1.103 in.)
−
−
―――
−
−
−
0.05 mm (0.002 in.)
−
Adjust
−
−
0.25 mm (0.010 in.)
−
22.87 mm (0.900 in.)
−
27.87 mm (1.097 in.)
−
39.97 mm (1.574 in.)
−
−
―――
−
―――
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