Shop-Vac 6045 Series User Manual page 6

5. Slide axle through holes provided in dolly/basket.
6. Slide remaining wheel then washer onto axle. Insert hair pin clip into remaining
hole in axle to hold wheel in place.
7. Install tool rack assembly onto dolly (already installed on tank) by placing large slot
in tool rack over rim on back of dolly. Push tool rack onto dolly until the bottom of tool
rack is flush with bottom of dolly.
NOTE: It is normal for tool rack to fit tightly onto dolly.
8. Secure with four screws provided.
9. If plastic flat washers are included in hardware pack, place one flat washer over stem of each caster.
NOTE: Flat washers are not required with all units.
10. Insert casters into front of dolly by placing stem of casters into holes provided. Apply
pressure and twisting motion until casters snap into place.
11. Return tank to upright position.
METAL TANK WITH METAL DOLLY
Refer to the item number and description chart at the end of these instructions to assist you in assembling
the dolly.
Tools required: (2) 1/2 inch open end wrenches, (2) 7/16 inch open end wrenches, or a socket set and a
hammer.
1. Insert 2½ inch long bolt through center hole in rear frame, attach split lock washer and nut and tighten
securely.
2. Attach handle brace to back of rear frame with 5/8 inch long machine screws, lock washers, and nuts.
(Finger tighten only.)
3. Position main frame inside rear frame. Attach (2) 5/8 inch long machine screws, lock washers and nuts
in both sides. Tighten securely.
4. Attach handle uprights, inside main frame (make sure buttons at top face inward) using 5/8 inch long
machine screws, lock washers and nuts. (Finger tighten only.) Align holes at top of handle braces with
holes in handle uprights. Attach with 1¼ inch long machine screws, lock washers and nuts. (Tighten
securely.)
5. Go back and tighten machine screws at bottom of uprights and braces.
6. Attach caster sockets (open end down) to front of main frame using 5/8 inch long machine screws, lock
washers and nuts. Insert casters into sockets.
PAGE 6
ASSEMBLY (CONT'D)