Honeywell Modutrol IV 90 Series Manual
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Honeywell Modutrol IV 90 Series Manual

Honeywell Modutrol IV 90 Series Manual

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Series 90
Modutrol IV

APPLICATION

The Series 90 Modutrol IV
non-spring return modulating proportional control motors. Use
these motors with controllers that provide a Series 90 output
to operate dampers or valves.
™
Motors
™
Motors are spring return and

FEATURES

• Replaces M934A,D, M941, M944A,C,D, M945A,D,F,
M954, M965, and M975 motors.
• Integral junction box provides NEMA 3 weather
protection.
• Integral spring return returns motor to normal position
when power is interrupted.
• Motor and circuitry operate from 24 Vac. Models
available with factory installed transformer, or a field
added internal transformer.
• Quick-connect terminals are standard-screw terminal
adapter is available.
• Adapter bracket for matching shaft height of older
motors is available.
• Motors have field adjustable stroke (90° to 160°).
• Die-cast aluminum housing.
• Integral auxiliary switches are available factory
mounted, or can be field added.
• Nominal timing standard of 30 seconds (90° stroke),
and 60 seconds (160° stroke). Other timings available.
• Spring return motors can operate valve linkages form
power end or auxiliary end shafts for normally closed
or normally open valve applications.
• All models have dual shafts (slotted and tapped on
both ends).
• All models have auxiliary switch cams.
• Fixed torque throughout the entire voltage range.
• Motors are designed for either normally open or
normally closed valves and dampers.
• Field addable interface modules can be mounted in the
junction box to upgrade the motor to Series 70
(electronic) control.
Application ........................................................................
Features ...........................................................................
Specifications ...................................................................
Ordering Information ........................................................
Wiring ...............................................................................
Settings and Adjustments ................................................. 10
Operation .......................................................................... 11
Checkout .......................................................................... 13
Replacement .................................................................... 13
PRODUCT DATA
Contents
1
1
2
2
7
63-2631-07

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Summary of Contents for Honeywell Modutrol IV 90 Series

  • Page 1: Table Of Contents

    Series 90 ™ Modutrol IV Motors PRODUCT DATA FEATURES • Replaces M934A,D, M941, M944A,C,D, M945A,D,F, M954, M965, and M975 motors. • Integral junction box provides NEMA 3 weather protection. • Integral spring return returns motor to normal position when power is interrupted. •...

  • Page 2: Specifications

    TRADELINE® Catalog or price sheets for complete ordering number. If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1. Your local Honeywell Environmental and Combustion Controls Sales Office (check white pages of your phone directory). 2. Honeywell Customer Care...
  • Page 3 ™ SERIES 90 MODUTROL IV MOTORS ASYMMETRICAL MOTORS SYMMETRICAL MOTORS VERTICAL VERTICAL VERTICAL VERTICAL REFERENCE REFERENCE REFERENCE REFERENCE FULLY CLOSED FULLY CLOSED FULLY CLOSED FULLY CLOSED FULLY OPEN FULLY OPEN FULLY OPEN FULLY OPEN 90 DEGREE STROKE 160 DEGREE STROKE 90 DEGREE STROKE 160 DEGREE STROKE SPRING RETURN MOTORS AND NON-SPRING RETURN MOTORS...
  • Page 4 ™ SERIES 90 MODUTROL IV MOTORS Table 2. Power Consumption Ratings. Table 3. Auxiliary Switch Ratings (in Amps). Power Consumption Single Contact Rating 120 V 240 V Family VA Rating Full Load M9161V Locked Rotor 43.2 21.6 M9164 40 VA pilot duty, 120/240 Vac on opposite contact. M9172W Timing And Torque: Refer to Table 5.
  • Page 5 ES650-117 Explosion-Proof Housing encloses motor for use in explosive atmospheres. Also required, a 7617DM coupling Electrical Shock or Equipment Damage Hazard. assembly from Honeywell to use with the cover. Not for use Can shock individuals or short equipment circuitry. with Q5001 (or any other valve linkages).
  • Page 6 ™ SERIES 90 MODUTROL IV MOTORS Mounting To mount the motor with the bracket (See Fig. 3): 1. Mount the bracket to the equipment with existing or stan- dard bolts. 2. Using the provided bolts, mount the motor to the bracket CAUTION threaded holes.

  • Page 7: Wiring

    ™ SERIES 90 MODUTROL IV MOTORS STANDARD BOLTS (4) BOLTS PROVIDED (4) WIRING MOTOR ADAPTER BRACKET EQUIPMENT BASE 1 #12 OR 1/4" ZINC PLATED MACHINE SCREWS OR BOLTS M18999 NON-SPRING RETURN SPRING RETURN NOTE: When no bracket is used in replacement applications, damper linkages require adjustment for the new shaft posi- tion.
  • Page 8 ™ SERIES 90 MODUTROL IV MOTORS SERIES 90 MOTOR CONTROLLER YELLOW LEAD BLUE LEAD RED LEAD TRANSFORMER (HOT) USE NEC CLASS 1 WIRING UNLESS POWER SUPPLY MEETS CLASS 2 REQUIREMENTS. TAPE UNUSED LEADS. ENSURE THE CURRENT DRAW OF THE EXTERNAL CIRCUIT IS LESS THAN SWITCH CONTACT RATING.
  • Page 9 ™ SERIES 90 MODUTROL IV MOTORS The motors in the application need to be all symmetrical or all asymmetrical. The M62 motor needs to be a "-S" slaving model, as listed in Table 8. In order to get the correct response the Series 62 needs the appropriate shunt resistor from Table 8.

  • Page 10: Settings And Adjustments

    ™ SERIES 90 MODUTROL IV MOTORS SETTINGS AND ADJUSTMENTS CAUTION Careless Installation Hazard. Before Setting Stroke Use of excessive force while adjusting cams damages the motor. 1. Remove the top cover from the motor. To avoid damaging motor end switches, set cams by 2.

  • Page 11: Operation

    ™ SERIES 90 MODUTROL IV MOTORS OPERATION NOTE: Series 3 Motors are shipped with auxiliary switch cams that permit acceptance of 220736A,B Inter- nal Auxiliary Switch Kits. Refer to Form no. 63- Use Series 90 Modutrol IV Motors for standard Series 90 2228 for 220736A,B Installation Instructions.
  • Page 12 ™ SERIES 90 MODUTROL IV MOTORS 1/8 INCH RIGHT/INNER 1/8 INCH STRAIGHT-BLADE RIGHT/INNER AUXILIARY STRAIGHT-BLADE SCREWDRIVER AUXILIARY SWITCH SCREWDRIVER SWITCH SLOW RISE SLOW RISE PORTION PORTION INNER (APPROX. INNER (APPROX. AUXILIARY AUXILIARY 10 DIFF.) FAST RISEPORTION FAST RISE PORTION 10 DIFF.) (APPROX.

  • Page 13: Checkout

    Valve applications with a Q5001 Linkage do not require the 220738A Adapter Bracket. To operate Honeywell V5011 two-way or V5013 three-way valves through full stroke, use a 160° stroke motor or make sure the stroke is adjusted to 160 degrees.
  • Page 14 ™ SERIES 90 MODUTROL IV MOTORS 63-2631—07 honeyvell.energy...
  • Page 15 ™ SERIES 90 MODUTROL IV MOTORS 63-2631—07...
  • Page 16 MOTORS By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’...

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