Related Manuals for Stanley PBD1202
Summary of Contents for Stanley PBD1202
- Page 1 PBD1202 CRIMPING TOOL USER MANUAL Safety, Operation and Maintenance © 2017 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 81154 1/2018 Ver. 1...
- Page 3 REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. PBD1202 User Manual ◄ 3...
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Page 4: Safety Symbols
Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► PBD1202 User Manual... -
Page 5: Safety Precautions
STANLEY. Place the added precautions in the space provided on page BATTERIES The PBD1202 12-Ton crimping tool will provide safe and • Only charge batteries with a STANLEY recommended dependable service if operated in accordance with the battery charger. -
Page 6: Tool Anatomy
WHAT IS THE PBD1202 CRIMPING TOOL? The PBD1202 is a battery powered 12-Ton cable crimping tool with a Kearney style head. The PBD1202 accepts Kearney style WH2 and WH3 style dies. It is capable of crimping copper and aluminum connectors to 750 MCM. -
Page 7: Specifications & Accessories
5 Amp/hour DEWALT 20V Max Battery ......................DC205 5 Amp/hour DEWALT 20V Max Battery 2-pack ..................DCB205-2 120V AC Charger ............................DCB115 12V DC Charger .............................DCB119 Note: Only use battery chargers recommended by STANLEY. Bucket Bag ................................. BB01 PBD1202 User Manual ◄ 7... -
Page 8: Operation
Press and hold the pressure release to open the crimping head. Note: Release the trigger to immediately stop the tool. Press the pressure release at any time to open the jaws. 8 ► PBD1202 User Manual... -
Page 9: Stanley Crimp Software
2. Follow the prompts on screen to complete installation. USB Connection 3. Connect PBD1202 to a PC using a micro USB cable. Note: InteLED will shine blue when connected. FIRST RUN 1. Run the software using the STANLEY Crimp software icon on your Windows desktop. - Page 10 3. Select a user and click “OK”. TOOL INFORMATION The Tool Information tab displays important data about the PBD1202. 1. Displays the product type, serial number and firmware version of the tool. 2. Basic data relating to the life and service interval of the tool.
- Page 11 Amperage and Voltage of the tool during each crimp • Tool temperature at the end of each crimp 2. Data log sorting filters. Allows you to sort the crimp data in the data log. WORKSITE REPORTS PBD1202 User Manual ◄ 11...
- Page 12 Note: If this is the first time using the software, press the “Worksites” button to create a worksite. 5. Enter notes about the job in the Remarks field. 6. Click “OK” when finished. 7. Select a report from the reports list. 8. Click “Print Report to PDF” to export the Worksite Report. 12 ► PBD1202 User Manual...
- Page 13 1. Tool Firmware Update button. When clicked, this will begin to tool firmware update process. Do not unplug the tool during this process. 2. Software Update button. When clicked, this will update the STANLEY Crimp software, if an update is available. PBD1202 User Manual ◄ 13...
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Page 14: Troubleshooting
The tool is leaking hydraulic oil. Have the tool serviced immediately. The tool is not saving data or will not connect to Have the tool serviced as soon as possible. STANLEY Crimp software. 14 ► PBD1202 User Manual... -
Page 15: Pbd1202 Parts Illustration
PBD1202 PARTS ILLUSTRATION PBD1202 User Manual ◄ 15... -
Page 16: Pbd1202 Parts List
71341-02 Crimping Head Unit VAV06TT010 Screw 91856 Motor Reduction Unit See page 17 Reservoir Unit See page 18 Hydraulic Body Unit 92886 Electronic Device 77853-STA Advance Trigger Unit 77854-DEW Release Trigger Unit 92870C Piston Unit 16 ► PBD1202 User Manual... -
Page 17: Pbd1202 Reservoir Unit
BILL4.76 Ball J0640190 O-Ring 91576 Metal Clamp JAE0700150 Anti-extrusion Ring J0420250 O-Ring ZBINA420 Magnet Pin VAR04W Washer 91232 Release Trigger VAE04 Washer VAV08BP008 Screw 92884-15 Overload Valve 77851C Bodies Connector Unit 77852-DEW Release Lever Unit PBD1202 User Manual ◄ 17... -
Page 18: Pbd1202 Hydraulic Unit
Succion Valve Unit AIG4X23.8BR Calibrated Pin 77848C-02 Spring Collar Unit J0720190 O-Ring 77849C Cam Compartment Unit J0290178PU70 O-Ring 77804C Commutator J4300200 O-Ring JAE0500100 Anti-extrusion Ring JSR1927205 Wiper Ring R1B12.30.08Z Ball Bearing VIV08TT008 Screw VAV06TT008 Screw 18 ► PBD1202 User Manual... - Page 20 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...