Related Manuals for JUKI UnionSpecial 36200UAD52
Summary of Contents for JUKI UnionSpecial 36200UAD52
- Page 1 ADJUSTING INSTRUCTIONS / ILLUSTRATED PARTS LIST Oil - Less 36200 CLASS MANUAL NO. PT0202 FOR STYLES 36200UAD52 36200UJED60 36200UED52 36200ULD60 36200UED60 36200UMD60 36200UHD52 36200UYD52 36200UJD60 36200UYD60 05/07/04...
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Page 2: Table Of Contents
Manual No. PT0202 llustrated Parts List for 36200 Series Machines First Edition Copyright 2004 Union Special Corporation Rights Reserved In All Countries Printed in U.S.A. January 2004 PREFACE This parts manual has been prepared to assist you in locating individual parts or assemblies on 36200 Series machines. It is the desire of Union Special that each machine run at its optimum performance. -
Page 3: Identification Of Machines
CONTENTS (CONT.) SETTING THE STITCH LENGTH ..............................15 DIFFERENTIAL FEED CONTROL ..............................15 SETTING THE PRESSER FOOT ............................... 15 SETTING THE PRESSER FOOT (CONT.) ............................16 SETTING THE PRESSER FOOT (CONT.) ............................17 SETTING THE KNIFE DRIVE LEVER ..............................17 SETTING THE KNIFE DRIVE LEVER (CONT.) .......................... -
Page 4: Style Of Machines
STYLE OF MACHINES 36200UAD52 FLATSEAMER: For simultaneously trimming right and left plies and flatseaming knit undergarments, infants clothing and similar light to medium weight materials where closing elastic is required. Seam specifications 607-FSa-1. Components produce a .205" (5.2mm) wide seam. 36200UED52 LAP FLATSEAMER: For simultaneously trimming right and left plies and lap seaming men's and woman's briefs, undergarments, sweatpants, sweatshirts, infant sleepers and similar garments. -
Page 5: Safety Rules
SAFETY RULES: 1. Before putting the machines described in this manual into service, carefully read the instructions. The starting of each machine is only permitted after taking notice of the instructions and by qualified operators. IMPORTANT! Before putting the machine into service, also read the safety rules and instructions from the motor supplier. -
Page 6: Identifying Parts
36200UYD60 LAP FLATSEAMER: Same as 36200UY52 except fitted with components to produce a .236" (6.0mm) wide seam. ILLUSTRATIONS This manual has been arranged to simplify ordering repair parts. Exploded views of various sections of the mechanism are shown so that the parts may be seen in their actual position in the machine. On the page opposite the illustration will be found a listing of the parts with their part numbers, description and the number of pieces required in the particular view being shown. -
Page 7: Threading
THREADING... -
Page 8: Oiling
OILING Referring to Fig. 1, fill the machine at (A) and (B). Oil capacity of class 36200 is 2.5 ounces in the bottom reservoir and 2.5 ounces in the top reservoir. Use a straight mineral oil, Saybolt viscosity of 90 to 125 seconds at 100°... -
Page 9: Adjusting Instructions
ADJUSTING INSTRUCTIONS Instructions stating direction or location, such as right, left, front or rear of the machine are given relative to the operator's position at the machine unless otherwise noted. The handwheel rotates clockwise in operating direction. SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT Insert the first (left) and fourth needles into the needle head. -
Page 10: Setting The Needle Bar Height & Alignment (Cont)
SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT (CONT) Correct spacing of the needles in the throat plate stitch tongue is imperative to proper sewing conditions. Improper relationship of the needles to the stitch tongue often results in malformed stitches. When replacing the stitch tongue make sure needles are aligned properly (see Fig. -
Page 11: Instructions For Using Synchronizing Gauge 21277Cg
SETTING THE LOOPER TRAVEL To adjust the looper travel remove the top front cover and the end cover. Loosen left-handed locknut (A, Fig. 7) and turn screw (B) clockwise to decrease the looper travel or counterclockwise to increase the looper travel. Tighten locknut (A) and recheck setting. NOTE: After setting the looper travel the machine must be checked for synchronization. -
Page 12: Timing The Needles To The Looper (Cont.)
TIMING THE NEEDLES TO THE LOOPER (CONT.) Attach the looper clamp and height gauge (A, Fig. 9) to the heal of the looper by tightening screw (B). Turn the handwheel slowly in a clockwise direction until needle bar (C) touches stop screw (D). -
Page 13: Looper Adjustments
LOOPER ADJUSTMENTS Looper Avoid The looper avoid is set at .094" (2.4mm). Using gauge no. 21227BV (A, Fig. 11), position looper shaft (B) fully to the rear (away from operator) and insert the gauge through the looper shaft hole in the end of the cylinder until the plunger is fully extended from the gauge. -
Page 14: Looper Adjustments (Cont.)
LOOPER ADJUSTMENTS (CONT.) Looper Gauge Turn the handwheel in operating direction until the looper has trav- eled fully to the left. Loosen screw (A, Fig. 15) and move the looper holder to the right or left until the distance from the point of the looper to the center of the first (left) needle is 3/16"... -
Page 15: Setting The Rear Needle Guard
SETTING THE REAR NEEDLE GUARD Set rear needle guard (A, Fig. 18) so it touches the first (left) needle (B) but does not deflect. Check the guard position to the other needles to avoid pinching. Loosen screw (C) and reposition guard (A) as necessary. Tighten screw (C). SETTING THE STITCH LENGTH This machine is designed to sew 10 to 16 stitches per inch. -
Page 16: Setting The Presser Foot (Cont.)
SETTING THE PRESSER FOOT (CONT.) Turn the handwheel in operating direction until link (A, Fig. 20) has traveled fully to the front. There must be a 1/64" (0.4mm) clearance between link (A) and the back of needle head (B) when link (A) starts to jackknife. Loosen screw (C) and rotate driving sleeve (D) to posi- tion link (A). -
Page 17: Setting The Presser Foot (Cont.)
SETTING THE PRESSER FOOT (CONT.) The presser foot lifter stop plunger must be set so the cover thread hook will not hit the bottom of the needle head as the presser foot is being lifted. Position the needle bar to its lowest point of travel. -
Page 18: Setting The Knife Drive Lever (Cont.)
SETTING THE KNIFE DRIVE LEVER (CONT.) At this time the knife drive lever should be in the 6 o'clock position. If adjustment is necessary, loosen screws (A, Fig. 28) in the needle lever and reposition knife drive lever (B) to the 6 o'clock position. -
Page 19: Setting The Trimming Knives (All Styles) (Cont.)
SETTING THE TRIMMING KNIVES (ALL STYLES) (CONT.) If necessary loosen screw (A, Fig. 30) and move knife (B) to the right or left as required. Tighten screw (A). If the shear angle between the knives has to be changed, raise or lower screw (C, Fig. 30) in knife holder shank (D). -
Page 20: Looper Thread Adjustment
LOOPER THREAD ADJUSTMENT Loosen screws (A, Fig. 34) and position looper thread cast-off (B) flush with the right end of cast-off support plate (C). Tighten screws (A). Loosen screws (D, Fig. 34 inset) and time take-up (E) so the thread will cast-off when the needle bar has descended 7/64" (2.8mm) from its highest position. -
Page 21: Hung Foot Adjustment
HUNG FOOT ADJUSTMENT When sewing on extremely lightweight material and/or feed cutting is a problem, the presser foot may be "hung" by raising stud (B) until guide (A) rests on the shoulder of stud (B). This adjustment will raise the presser foot slightly, so only the pressure of the presser foot shoes contact the material. -
Page 23: Oil Sight Gauges, Top Covers & Miscellaneous Takeup & Eyelet Parts
OIL SIGHT GAUGES, TOP COVERS & MISCELLANEOUS TAKEUP & EYELET PARTS Amt. Ref. Part No. Description Req. Screw, for crank chamber cover ..............35888N Crank Chamber Cover ................... B3530555000 Oil Sight Gauge ..................660-212 "O"Ring ..................... 22516A Screw ......................Screw, for middle top cover ................Screw, for spring ..................... -
Page 25: Main Frame, Bushings & Miscellaneous Eyelet & Cover Parts
MAIN FRAME, BUSHINGS & MISCELLANEOUS EYELET & COVER PARTS Amt. Ref. Part No. Description Req. 36284S Gasket, end cover ..................35887Z End Cover ....................... 22564B Screw, end cover ................... 36290B Main Shaft Bushing, front ................. 22791D Screw, for looper drive lever shaft ..............22829 Screw, looper thread shield ................ -
Page 27: Main Shaft & Miscellaneous Oiling
MAIN SHAFT & MISCELLANEOUS OILING Amt. Ref. Description Req. Part No. 660-207 Oil Seal Ring ....................36294D Oil Reservoir, back ..................29472Y Pump Assembly ....................22585A Screw, for housing cover ................21756G Vent Screw ....................35897BW Gasket ...................... 36297J Housing Cover and Oil Tube, rear ............. 35897BV Intake Filter .................. -
Page 29: Crankshaft & Needle Lever Parts
CRANKSHAFT & NEEDLE LEVER PARTS Amt. Ref. Description Req. Part No. 36221N Pulley Assembly ....................22574 Screw ......................61321L Clamp Plate ....................61321J Handwheel ....................36221M Pulley ......................22894E Screw, for adjustable pulley ............... 35895Y Crankshaft Thrust Collar .................. 22894AM Screw ...................... -
Page 31: Tension Parts
TENSION PARTS Amt. Ref. Part No. Description Req. 36233 Lift Lever Link Connection ................22894J Screw ....................... 36280V Lifter Lever Link Assembly ................22585C Screw ....................... 36280U Lifter Lever Link ..................Screw ......................36280A Presser Foot Lifter Stop Plunger ................ 36280C Stop Plunger Segment .................. -
Page 33: Detachable Head, Head Covers, Needle Bar & Needle Bar Head
DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD Amt. Ref. Part No. Description Req. 36289B Baffle Plate ...................... 36280J Presser Bar Lifter Lever ..................36284P Gasket, for front head cover ................36289 Head Cover, front ................... 22524 Screw, for front head cover ................36264B Needle Thread Strike-off Pin ................ -
Page 35: Detachable Head, Head Covers, Needle Bar & Needle Bar Head
DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD Amt. Ref. Part No. Description Req. 1. thru 29. See Preceding page 36278L Presser Foot Guide, left ................... 36278R Presser Foot Guide, left, for styles 36200UYD52, UYD60 ........22653B-8 Screw, for left presser foot guide ..............36218-52 Needle Head, for 5.2 Gauge ................ -
Page 37: Differential & Main Feed Bars, Feed Dogs & Feed Lift Eccentric Assembly
DIFFERENTIAL & MAIN FEED BARS, FEED DOGS & FEED LIFT ECCENTRIC ASSEMBLY Amt. Ref. Part No. Description Req. 22845M Screw, for differential feed bar driving link ............36236F Differential Feed Bar Driving Link ..............36234M Feed Bar Eccentric Stud .................. 660-220 "O"Ring ..................... -
Page 39: Feed Drive Assembly, Feed Rocker & Looper Avoid Parts
FEED DRIVE ASSEMBLY, FEED ROCKER & LOOPER AVOID PARTS Amt. Ref. Part No. Description Req. 660-207 Oil Seal Ring ....................36236A Feed Rocker Shaft ................... 36237 Differential Feed Adjusting Lever ..............36237A Differential Feed Adjusting Link ............... 22504C Screw ......................36236J Differential Driving Link Stud ................ -
Page 41: Knife Driving Parts
KNIFE DRIVING PARTS Amt. Ref. Description Req. Part No. 36251B Cover Thread Carrier and Hook Driving Sleeve ........12934A Nut ......................51235G Washer ....................36245K Screw ..................... 36245H Rod End Bearing ..................36245D Nut, right thread ..................36251AA Cover Thread Carrier and Hook Driving Connection Rod Ball Joint ..36275A Washer .................... -
Page 43: Looper Rocker Shaft & Looper Rocker Drive Parts
LOOPER ROCKER SHAFT & LOOPER ROCKER DRIVE PARTS Amt. Ref. Part No. Description Req. 36210 Looper Mounted Needle Guard, marked “FZ” ..........Screw, for needle guard ................. 36208A Looper ......................22585A Screw ......................36248 Looper Holder ....................1096B Looper Adjusting Screw ................22564D Screw ....................... -
Page 45: Lap Former, Miscellaneous Cylinder Covers, Throat Plate, & Chain Cutting Knife
LAP FORMER, MISCELLANEOUS CYLINDER COVERS, THROAT PLATE, & CHAIN CUTTING KNIFE Amt. Ref. Part No. Description Req. 36224H Throat Plate, for Style 36200UHD52 ..............36224K Throat Plate, for Style 36200UMD60 ..............36240 Stitch Tongue, marked “D”, for Throat Plates 36224H ........ 36240J Stitch Tongue, marked “AC”, for Throat Plates 36224K ...... -
Page 47: Cylinder Bushings, Differential Feed Control Assembly & Miscellaneous Cylinder Covers
CYLINDER BUSHINGS, DIFFERENTIAL FEED CONTROL ASSEMBLY & MISCELLANEOUS CYLINDER COVERS Amt. Ref. Description Req. Part No. 36284R Gasket, for front cylinder cover and oil gauge ..........36284C Cylinder Cover and Oil Gauge, front .............. J87J Screw, for front cylinder cover and oil gauge ..........36249A Bushing, for looper shaft, front ................ -
Page 49: Presser Foot For 36200Ued52, 60
PRESSER FOOT FOR 36200UED52, UED60, UHD52, UJED60, UMD60 Amt. Ref. Description Req. Part No. 36220E Presser Foot, complete, for Style 36200UED52 ..........36220H Presser Foot, complete, for Style 36200UHD52 ..........36220M Presser Foot, complete, for Style 36200UMD60 ..........36220V Presser Foot, complete, for Style 36200ULD60 ..........36220W Presser Foot, complete, for Style 36200UED60, UJED60 ........ -
Page 51: Presser Foot 36200Uyd52, 60
PRESSER FEET 36200UAD52, UJD60 Amt. Ref. Part No. Description Req. 36220A Presser Foot, complete, for Styles 36200UAD52 ..........36220K Presser Foot, complete, for Styles 36200UJD60 ..........22731 Screw, for chip guard ................36279D Spring, for chip guard ................36279C Chip Guard ....................36251E Cover Thread Carrier, for 36220A presser foot .......... -
Page 53: Presser Foot Shoe Chart
PRESSER FOOT 36200UYD52, 60 Amt. Ref. Part No. Description Req. 36220X Presser Foot, complete, for Style 36200UYD52 ..........36220Y Presser Foot, complete, for Style 36200UYD60 ..........22-331 Pin ......................36251K Link Pin, for 5, 6 and 8 ................. 22738P Screw ......................36251G Cover Thread Lever ................... -
Page 54: Presser Foot Shoe Chart
PRESSER FOOT SHOE CHART SELECTING THE PROPER PRESSER FOOT SHOES THICKNESS OF SHOES .014 THICK Used when sewing lightweight material, when light presser foot pressure is essential. .020 THICK Used when sewing medium to heavyweight material, requiring more foot pressure. WIDTH OF SHOES NARROW SHOES Used for medium to heavier material. - Page 55 PRESSER FOOT SHOE CHART...
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Page 57: Thread Stand
THREAD STAND Amt. Ref. Part No. Description Req. 21101W6 Thread Stand, complete ................. 21233KS Bracket Connection, marked “KS” ..............22651CD-5 Screw, for bracket connection ..............28604R Oil ........................* These parts used with pedestal. -
Page 59: Miscellaneous Gauges & Tape Reel Parts
MISCELLANEOUS GAUGES & TAPE REEL PARTS Amt. Ref. Part No. Description Req. 21227CN Looper Travel Gauge, complete ..............21227CM Looper Travel Gauge Pointer ..............21227CS Looper Travel Gauge Plate ............... 21388AZ Wrench, for driving link stud ................21227BU Needle Height Gauge, for Styles 36200UAD52, UED52, UHD52, UYD52 ..... 21227DS Needle Height Gauge, for Styles 36200UED, UJD60, UJED60, ULD60, UMD60, UYD60 ...................... -
Page 61: Thread Lubricator
THREAD LUBRICATOR Amt. Ref. Part No. Description Req. 29480AZY Needle Thread Lubricator Complete .............. 35893J Reservoir Cover ..................666-339 Reservoir Wick ..................22585C Screw ....................... 660-219AX Pin ......................50358M Eyelet ....................... 22894BL Shoulder Screw ..................35893K Reservoir ....................28604W Bottle of Silicone (not shown) .............. -
Page 62: Numerical Index Of Parts
NUMERICAL INDEX OF PARTS Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. 35851S .....39 36223 ....27 109 ....31 22585A ..27, 31 22894AM ..27, 29 35862A .....29 36223A .....27 1096 ....27 22585A .....43 22894BK ...31... - Page 63 NUMERICAL INDEX OF PARTS Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. Part No. Page No. 36279L .....33 36237H .....47 36253A .....43 36293L .....27 660-220 ..37, 47 36279M .....33 36237J .....47 36253B .....43 36293M .....27 660-221 .....43 36279N .....33...
- Page 64 Union Special Corporation Corporate Office One Union Special Plaza Huntley, IL 60142 Phone: 847•669•5101 Fax: 847•669•4454 Union Special GmbH JUKI CORPORATION EuropeanDistributionCenter INTERNATIONAL SALES DIVISION Raiffeisenstrasse 3 8-2-1, KOKURYO - CHO, D-71696 Möglingen, Germany CHOFU-SHI, TOKYO 182, JAPAN Tel: 49•07141•247•0 PHONE: 03(3430)4001~5 Fax: 49•07141•247•100...