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Horizon Fitness PS-P610 Instruction Manual

Standard corner side stapler for qc collators
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Standard PS-P610
Corner Side Stapler for
QC Collators
Instruction Manual

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Summary of Contents for Horizon Fitness PS-P610

  • Page 1 Standard PS-P610 Corner Side Stapler for QC Collators Instruction Manual...

  • Page 2: Important Information

    PS-P61 PUNCH STAPLE Important Information - This manual is designed to help you to install, operate and maintain Punch Staple PS- P61. Read, understand and keep this manual in a safe and convenient place. - Do not operate PS-P61 until you read and understand the instructions in this manual. - Horizon International Inc.

  • Page 3: Safety Precautions

    Safety Precautions - The signal word WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. - The signal word CAUTION indicates a potentially hazardous situation which, if not avoided, may result in damage on machines. It may also be used to alert against unsafe practices.

  • Page 4: Table Of Contents

    Contents Important Information ..............I Safety Precautions ................II 1. Before You Begin ............. 1 This section explain parts and their function of PS-P61. 1-1 Specifications ................2 1-2 Accessories ................3 1-3 Accessories (Option) ..............4 1-4 Consumption Parts ..............5 1-5 Machine Descriptions ...............6 1-5-1 Machine Descriptions ............
  • Page 5 3-2 When Sheets Are Delivered without Stapling ......25 3-2-1 When Collating Continues ..........25 3-2-2 When Collating Stops ............27 3-3 When Circuit Breaker Trips ............28 4. Maintenance and Parts ........... 29 This section shows how to maintain PS-P61. 4-1 How to Remove Jammed Staples ..........30 4-2 How to Refill Staples ..............32 4-3 How to Clean Sensors ...............34 5.

  • Page 6: Before You Begin

    1. Before You Begin 1. Before You Begin This section explain parts and their function of PS-P61. 1-1 Specifications ..................2 1-2 Accessories ..................... 3 1-3 Accessories (Option) ................4 1-4 Consumption Parts ................5 1-5 Machine Descriptions ................6...

  • Page 7: Specifications

    1. Before You Begin 1-1 Specifications Top Stapling, Angled Corner Stapling, Straight Corner Stapling, Other Functions Side Corner Stapling, Two Hole Punching (option) Max. W 300 x L 432 mm Min. W 182 x L 257 mm Top Stapling : A4 / 8.5" x 11"/ 8.5" x 14" Sheet Size Angled Corner Stapling : A3 / A4 / 11"...

  • Page 8: Accessories

    1. Before You Begin 1-2 Accessories Receiving Sheet Guides (M901253-10) 2 pcs Sheet Guide 1 unit Power Cord (4-007736-00) 1 pc Allen Wrench 3 mm 1 pc Collator Lock Bolts 2 pcs SB Screws 2 pcs Plastic Mounts 2 pcs...

  • Page 9: Accessories (Option)

    1. Before You Begin 1-3 Accessories (Option) Guide (M041593-11) 1 pc Punch Unit (A903222-00) 1 pc Screw 2 pcs Box (M041594-20) 1 pc...

  • Page 10: Consumption Parts

    1. Before You Begin 1-4 Consumption Parts Staple Cartridge (No. 500) 1 pc...

  • Page 11: Machine Descriptions

    1. Before You Begin 1-5 Machine Descriptions 1-5-1 Machine Descriptions Punch Unit This unit punches two holes. Staple Unit This unit staples sheets. It has two staple angle positions. Transport Unit This unit transports collated Receiving Tray sheets to staple section of Stapled/ Punched sheets PS-P61.

  • Page 12: Operation Panel Descriptions

    1. Before You Begin 1-5 Machine Descriptions 1-5-2 Operation Panel Descriptions Monitor Lamp Jog Button This lamp flashes when This button is used to select jog troubles happen. time, 1 time or 2 times. Standard setting is 1. 14" 8.5" 11"...

  • Page 13: How To Operate

    2. How to Operate 2. How to Operate This section instructs how to set up and operate PS-P61. 2-1 Operation Procedure ................10 2-2 To Staple Custom Size Sheets ............14 2-3 Installation of Punch Unit (Option) ........... 15...

  • Page 14: Operation Procedure

    2. How to Operate 2-1 Operation Procedure Plug power cord of collator into outlet. Turn on power switch of collator. Pile sheets on collator. 01PSP61A03 NOTE - Pile sheets on the bottom bin to be used then pile sheets on the upper bin. - Pile sheets with their face down.
  • Page 15 2. How to Operate 2-1 Operation Procedure Select the left collating direction with the collating direction button of the QC-S10 collator (QC-S10/ QC-S100). QC-S100 Jog Guide Knob Push and turn jog guide knobs and position jog guides according to sheet size.
  • Page 16 2. How to Operate 2-1 Operation Procedure Open staple cabinet. Staple Cabinet Jog Guide Check whether sheet guide is positioned properly with arrow marks of jog guide. Adjust punch unit to sheet size by pull- ing and sliding punch position knob on punching.
  • Page 17 2. How to Operate 2-1 Operation Procedure QC-S10 Press check button twice. Press the check button once to set bins to feed position and then press the check button again. One set of sheets will be QC-S100 collated on the receiving tray. Pressing the check button is to memorize the sheet thickness and the number of used bins.

  • Page 18: To Staple Custom Size Sheets

    2. How to Operate 2-2 To Staple Custom Size Sheets This section show how to set up parts to staple custom size sheets. NOTE Only angled and straight corner staplings can be performed when custom size sheets are used. Measure sheet size. 01PSP61A14 Open Staple cabinet.

  • Page 19: Installation Of Punch Unit (Option)

    2. How to Operate 2-3 Installation of Punch Unit (Option) This section shows how to install punch unit (Option) to punch sheets. WARNING Turn off power switch and unplug power cord before installing punch unit. NOTE - B4, A4 and B5 sheets can be punched. - Top stapling and other side corner stapling 01PSP61A26 cannot be performed when punch unit is...
  • Page 20 2. How to Operate 2-3 Installation of Punch Unit (Option) Open staple cabinet. Staple Cabinet Set punch unit with punch position knob according to sheet size. NOTE - Punch unit can be set only on B4, A4, B5 position. - Follow the reverse procedure of installa- tion when punch unit is removed.
  • Page 21 2. How to Operate 2-3 Installation of Punch Unit (Option) Place box on guide. Install rear cover with screws. Rear Cover (17)

  • Page 22: Troubleshooting

    3. Troubleshooting 3. Troubleshooting This section shows remedies for simple malfunctions. 3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops ..16 3-2 When Sheets Are Delivered without Stapling ........21 3-3 When Circuit Breaker Trips .............. 24 (19)

  • Page 23: When Monitor Lamp Illuminates / Flashes And Machine Stops

    3. Troubleshooting 3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops 3-1-1 When Sheet Jam 1 Lamp Illuminates [Cause] Sheets are jammed in transport unit or transport unit is open. CAUTION While sheet jam 1 lamp is flashing, do not open staple cabinet until jammed sheets are removed.

  • Page 24: When Sheet Jam 2 Lamp / Sheet Jam 3 Lamp Illuminates

    3. Troubleshooting 3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops 3-1-2 When Sheet Jam 2 Lamp / Sheet Jam 3 Lamp Illuminates [Cause] Sheets are jammed in staple cabinet. CAUTION Do not close staple cabinet with sup- port guide unit raised. Otherwise, machine may be broken.

  • Page 25: When Punch Trouble Lamp Flashes

    3. Troubleshooting 3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops 3-1-3 When Punch Trouble Lamp Flashes [Cause] Punch unit is locked. [Remedy] Turn off power switch of collator , then turn on again after a few seconds. 01PSP61A22 Press eject button.

  • Page 26: When No Staple/Staple Trouble Lamp Illuminates

    3. Troubleshooting 3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops 3-1-4 When No Staple/Staple Trouble Lamp Illuminates [Cause] Out of staples. [Remedy] Refill staples. See "4-2 How to Refill Staples" (page 32). 3-1-5 When No Staple / Staple Trouble Lamp Flashes [Cause] Staple unit is locked because of staple jam.

  • Page 27: When Door Lamp Illuminates

    3. Troubleshooting 3-1 When Monitor Lamp Illuminates / Flashes and Machine Stops 3-1-6 When Door Lamp Illuminates [Cause] Staple cabinet or rear cover is open. [Remedy] Close staple cabinet or rear cover. 01PSP61A27(E) 3-1-7 When Receiving Tray Lamp Illuminates [Cause] Receiving tray is full, or sheets are not delivered completely.

  • Page 28: When Sheets Are Delivered Without Stapling

    3. Troubleshooting 3-2 When Sheets Are Delivered without Stapling 3-2-1 When Collating Continues [Cause] Staples are not fed to stapling section of staple unit. [Remedy 1] Set unnecessary sheets on bin, and check for proper stapling by collating several sets (7 to 8 sets).
  • Page 29 3. Troubleshooting 3-2 When Sheets Are Delivered without Stapling Lift the face plate holder and pull up the Face Plate Holder face plate to the top. Face Plate Remove jammed staples, or restore the Sheet Staple sheet staples inside the sheet holder. Remove the jammed staples from the staple unit.

  • Page 30: When Collating Stops

    3. Troubleshooting 3-2 When Sheets Are Delivered without Stapling Push down staple cartridge until you hear click. Close staple cabinet. Check for proper stapling by collating several sets (7 to 8 sets). 3-2-2 When Collating Stops Jog Guide [Cause] Collated sheets are not jogged neatly. [Remedy 1] Open staple cabinet and check whether jog guide is positioned to sheets size...

  • Page 31: When Circuit Breaker Trips

    3. Troubleshooting 3-3 When Circuit Breaker Trips CAUTION In case circuit breaker trips again immediately after resetting, turn off power switch, and call for your local dealer to avoid serious damage to your PS-P61. Turn off power switch of collator. 01PSP61A34 Check inside of SPF-9 for obvious problems such as jammed sheets.

  • Page 32: Maintenance And Parts

    4. Maintenance and Parts 4. Maintenance and Parts This section shows how to maintain PS-P61. 4-1 How to Remove Jammed Staples ............30 4-2 How to Refill Staples ................32 4-3 How to Clean Sensors ................. 34 (29)

  • Page 33: How To Remove Jammed Staples

    4. Maintenance and Parts 4-1 How to Remove Jammed Staples Open the staple unit. Staple Cartridge Staple Unit Pull up the staple cartridge. Face Plate Holder Lift the face plate holder and pull up the face plate to the top. Face Plate Remove jammed staples, or restore the Sheet Staple...
  • Page 34 4. Maintenance and Parts 4-1 How to Remove Jammed Staples Remove the jammed staples from the staple unit. Push down the face plate until you hear a click. Face Plate Install staple cartridge in staple unit and push it until you hear a click. Close the staple unit.

  • Page 35: How To Refill Staples

    4. Maintenance and Parts 4-2 How to Refill Staples Open the staple unit. Staple Cartridge Staple Unit Pull up the staple cartridge. Press the button and pull out the sheet holder. Button Sheet Holder Insert staple refill to the back end Arrow of case.
  • Page 36 4. Maintenance and Parts 4-2 How to Refill Staples Lift the sheet holder tab. Pull out the tab backward with the band. Install staple cartridge in staple unit and push it until you hear a click. Close the staple unit. (33)

  • Page 37: How To Clean Sensors

    4. Maintenance and Parts 4-3 How to Clean Sensors If paper dust collects on sheet jam sensors, sheet jam lamp will stay illuminated or sheets are delivered without stapling though they are jogged neatly. Open staple unit. Staple Unit Clean two sensors with clean cloth. Sensors Close staple unit.

  • Page 38: Installation Instructions

    5. Installation Instructions 5. Installation Instructions This section shows how to install PS-P61. 5-1 Installation Instructions ..............34 (35)

  • Page 39: Installation Instructions

    5. Installation Instructions 5-1 Installation Instructions WARNING - Place the collator on a flat and steady area. Otherwise the collator may be topped. - When collator is laid on its side or on PS-P61, more than three persons are needed. Collator : QC-S10 weight is 61 kg (135 lb).QC-S100 weight is 69 kg (152 lb).
  • Page 40 5. Installation Instructions 5-1 Installation Instructions Remove two rubber mounts with allen Plastic Mounts wrench and install two plastic mounts at the same position. The plastic mounts is fixed with the fix screws of rubber Install plastic mount mounts. inside of hole. Rubber Mounts NOTE Install the operation side of two plastic...
  • Page 41 5. Installation Instructions 5-1 Install Instructions Open staple cabinet. Staple Cabinet Fix collator and PS-P61 with two fix screws. Close staple cabinet. Rear Cover Remove two spacers. Spacers Remove lock bolt. Lock Bolts (38)
  • Page 42 5. Installation Instructions 5-1 Install Instructions Remove both side covers of transport unit. (One fix screw each) Transport Unit Side Covers Install transport unit with four fix Lock screws. Bolts NOTE Insert cord of transport unit into PS-P61. Transport Unit Connect cord of transport unit.
  • Page 43 5. Installation Instructions 5-1 Install Instructions Connect connector cable to collator. Connector Cable - Connect the connector cable to collator QC-P66. Power Cord - Remove the left receptacle cover on the drive side of the collator QC-S10 or QC- S100 and then connect the connector cable to collator.

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