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Horizon Fitness SPF-9 Manual

Stapler & folder fore-edge trimmer
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Summary of Contents for Horizon Fitness SPF-9

  • Page 2: Important Information

    Important Information - This manual is designed to help you to install, operate and maintain Stapler & Folder SPF-9 and Trimmer FC-9. Read, understand and keep this manual in a safe and convenient place. - Do not operate SPF-9/FC-9 until you read and understand the instructions in this manual.

  • Page 3: Safety Precautions

    Safety Precautions - The signal word WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. - The signal word CAUTION indicates a potentially hazardous situation which, if not avoided, may result in damage on machines. It may also be used to alert against unsafe practices.

  • Page 4: Table Of Contents

    1-4-6 FC-9 Operation Panel Descriptions .........13 1-5 Stapling and Folding Pattern List ..........14 2. How to Operate ............15 This section instructs how to set up and operate SPF-9 and FC-9 (Option). 2-1 Operation Procedures ..............16 2-2 Corner Staple Operation Set Up ..........24 2-3 Hand Feed Operation Set Up ............27...
  • Page 5 2-5 ED-9 (Option) Set Up ...............31 3. Troubleshooting ............33 This section shows remedies for simple malfunctions 3-1 When Lamp on Trouble Monitor Illuminates (SPF-9) .....34 3-1-1 Misfeed Lamp Illuminates ..........34 3-1-2 Sheet Jam Lamp Illuminates ...........34 3-1-3 No Staple Lamp Illuminates ..........35 3-1-4 No Staple Lamp Flashes.

  • Page 6: Before You Begin

    1. Before You Begin 1. Before You Begin This section explains parts and functions of SPF-9/FC-9. 1-1 Specifications ..................2 1-2 Accessories ..................... 4 1-3 Consumption Parts ................7 1-4 Machine Descriptions ................8 1-5 Stapling and Folding Pattern List ............. 14...

  • Page 7: Specifications

    Stand Alone : 1,240 (W) x 621 (D) x 796 (H) mm (with Delivery Tray) (48.8" x 24.5" x 31.4") Machine Dimensions SPF-9+FC-9 : 1,690 (W) x 621 (D) x 796 (H) mm (with Delivery Tray) (66.6" x 24.5" x 31.4") 154 kg (340 lb)

  • Page 8: Specifications

    1. Before You Begin 1-1 Specifications 1-1-2 FC-9 Specifications Booklet Size A4/B5/A5 (Before Trim) Max. W 325 x L 225 mm Booklet Size (12.7" x 8.8") Min. W 210 x L 135 mm (After Trim) (8.3" x 5.4") Trimming Width 2 (0.079") to 13 mm (0.51") Trimming Thickness Max.

  • Page 9: Accessories

    1. Before You Begin 1-2 Accessories 1-2-1 SPF-9 Accessories Stacker (A934101-00) 1 pc Delivery Guide (A934104-00) 1 pc Connector (A304103-00) 1 pc Staple (4-010600-00) 1 pc Ground Wire (A200199-00) 2 pcs Support Roller (A304105-00) 1 pc Joint Plate (A304107-00) 1 set...

  • Page 10: Spf-9 Accessories

    1. Before You Begin 1-2 Accessories 1-2-1 SPF-9 Accessories Sheet Guide (M901253-10) 2 pc Power Cord (4011012-00) 1 pc...

  • Page 11: Accessories

    1. Before You Begin 1-2 Accessories 1-2-2 FC-9 Accessories Joint Plate A (M072791-00) 1 pc Entrance Guide (M072906-01) 1 pc Joint Plate B (M072794-00) 1 pc Rail Plate (M072766-00) 1 pc Power Cord (4011012-00) 1 pc...

  • Page 12: Consumption Parts

    1. Before You Begin 1-3 Consumption Parts Staple Cartridge(4-010266-00) Staple(4-010600-00)

  • Page 13: Machine Descriptions

    SPF-9 Position Adjust Handle Head Stopper Adjust Handle (Folding) This handle is used to move SPF-9 This handle is used to adjust head stopper forward or backward according to sheet position for stapling and folding job. Set it at size.

  • Page 14: Spf-9 Machine Inside Descriptions

    1. Before You Begin 1-4 Machine Descriptions 1-4-2 SPF-9 Machine Inside Descriptions Top Cover Jog Position Indicator Support Roller This indicator indicates size of This roller is used for stapling and collated sheets. folding of A4, side stapling of A4 and side stapling of B5.

  • Page 15: Spf-9 Operation Panel Descriptions

    Eject Button This button is used to eject sheets staying in SPF-9. When sheets are at fold section, sheets are folded and ejected by pressing this button. Operation Mode Select Button This button is used to select operation mode; stapling &...

  • Page 16: Machine Descriptions

    01FC9A00 Trim Length Adjust Knob This knob is used to adjust trim length from spine to fore-edge of book. Stacker Booklets are stacker on this stacker. (Accessory of SPF-9) Trimming Box Trimming are delivered into this box. (11)

  • Page 17: Machine Inside Descriptions

    1. Before You Begin 1-4 Machine Descriptions 1-4-5 FC-9 Machine Inside Descriptions Transport Unit This unit transports booklets and eject them to stacker. Top Cover Transport Belt Bar When sheet jam occurs under transport belts, pull up transport belt bar to access jammed sheet.

  • Page 18: Operation Panel Descriptions

    1. Before You Begin 1-4 Machine Descriptions 1-4-6 FC-9 Operation Panel Descriptions Knife Lock Lamp This lamp illuminates when upper knife stops at middle of cutting process. Jam Lamp Top Cover Lamp This lamp illuminates when This lamp illuminates when top cover is books stop at entrance area.

  • Page 19: Stapling And Folding Pattern List

    1. Before You Begin 1-5 Stapling and Folding Pattern List Stapling and Folding Stapling and folding sheets at the center line (Sheet size : A3,A4) Side Stapling Stapling at one side of sheets (Sheet size : A4) Corner Stapling Stapling at one corner of sheets (Sheet size : A4) Folding Only folding...

  • Page 20: How To Operate

    2. How to Operate 2. How to Operate This section instructs how to set up and operate SPF-9 and FC-9 (Option). 2-1 Operation Procedures ................. 16 2-2 Corner Staple Operation Set Up ............20 2-3 Hand Feed Operation Set Up ............. 23 2-4 Custom Sheet Size Operation .............

  • Page 21: Operation Procedures

    CAUTION - Maximum number of sheets is 20 for 64 gsm, 10 for 130 gsm. Plug power cord of collator, SPF-9, and FC-9 into outlet. NOTE Plug power cord of delivery conveyor (op- tion) when it is installed.
  • Page 22 - Refer to operation manual of collator to set up and operate collator. Top Cover Open SPF-9 top cover. Jog Guide (Drive Side) Loosen lock knob and position two jog guides (operation and drive side) accord- Lock Knob ing to sheet size.
  • Page 23 Set stopper at B4 when sheets are not stapled and folded. Head Stopper Adjust Handle Turn SPF-9 position adjust handle to align cutout on jog guide (drive side) at Delivery Guide edge of delivery guide. Cutout on...
  • Page 24 Select set up mode with function mode select button. Operation Mode Function Mode Select Button Select Button 01SPF9A15(E) Memory Button Press memory button twice, and collated set is delivered into SPF-9 and stopped inside of SPF-9. Open SPF-9 top cover. (19)

  • Page 25: Corner Staple Operation Set Up

    2. How to Operate 2-1 Operation Procedures Jog Guide (Opera- End Stopper Press and hold jog button down, adjust tion Side) jog guide (operation side) and end stopper so that they slightly touch sheets without any play, but not too tight. Sheets NOTE Adjust end stopper with end stopper adjust...
  • Page 26 If not, check collator and reperform step 14 to 20. Select hand feed mode with function mode select button. Sheets Square-up collated set well and feed it into SPF-9. Delivery Guide Press eject button, and set is delivered Eject Button with stapling and folding.
  • Page 27 Eject Button Select automatic mode with function mode select button. Press start button on collator. SPF-9 stops when one of bins become empty. NOTE To stop operation, press stop button on collator. (22)
  • Page 28 2. How to Operate 2-1 Operation Procedures When binding job finishes, remove support roller and fix it in storage. Support Roller Turn main switches of collator and SPF-9 off. Unplug power cord from outlet. (23)

  • Page 29: Corner Staple Operation Set Up

    2. How to Operate 2-2 Corner Staple Operation Set Up This section shows how to set up SPF-9 for Top Cover corner staple operation. Open SPF-9 top cover. Loosen lock knob and set jog guide Corner Stack (operation side) at corner staple opera- Position tion position.
  • Page 30 2. How to Operate 2-2 Corner Staple Operation Set Up - Place sheets on jog section. - Select set up mode with function mode select button. - Keep pressing jog button, adjust jog Jog Guide guide (drive side) and end stopper so that (drive side) End Stopper they slightly touch sheets without any...
  • Page 31 2. How to Operate 2-2 Corner Staple Operation Set Up Turn SPF-9 position adjustment handle to align cutout on jog guide (drive side) at edge of delivery guide. Delivery Guide Close SPF-9 top cover. Cutout on Jog Position Adjustment Guide (drive side)

  • Page 32: Hand Feed Operation Set Up

    2. How to Operate 2-3 Hand Feed Operation Set Up Jog Position indicator Open SPF-9 top cover. Set up head stopper, jog guides and jog position according to sheet size and Jog Guides operation mode. Head Stopper Position Indicator Head Stopper Adjust Close SPF-9 top cover.

  • Page 33: Custom Sheet Size Operation

    2. How to Operate 2-4 Custom Sheet Size Operation This section shows how to set up guides and stoppers for custom size sheets. Open SPF-9 top cover. Head Stopper Turn head stopper adjust handle and set Adjust Handle position indicator at sheet size to be stapled and folded.
  • Page 34 Adjust end stopper with end stopper adjust handle. - Remove sheets. Jog Button Delivery Guide Turn SPF-9 position adjust handle and align cutout of jog guide (drive side) at edge of delivery guide. Close SPF-9 top cover. Cutout on SPF-9 Position...
  • Page 35 2. How to Operate 2-4 Custom Sheet Size Operations Press memory button on collator twice. Collated sheets stay inside of SPF-9. Follow steps 19 to 28 on "2-1 Operation Procedures" (page 20 to 22). (30)

  • Page 36: Option) Set Up

    Roller NOTE Normally, SPF-9/FC-9/ED-9 will stop imme- diately when collator stop. When power switch is turned on while eject button is being pressed, SPF-9, FC-9 and ED-9 will operate for 10 seconds after collator stops to eject booklets completely. (31)
  • Page 37 2. How to Operate (32)

  • Page 38: Troubleshooting

    3. Troubleshooting 3. Troubleshooting This section shows remedies for simple malfunctions. 3-1 When Lamp on Trouble Monitor Illuminates (SPF-9) ....34 3-2 When Lamp on Trouble Monitor Illuminates (FC-9) ..... 37 3-3 When Book Is Delivered without Staple ........... 39 3-4 When Book Is Not Completely Trimmed ..........

  • Page 39: When Lamp On Trouble Monitor Illuminates (Spf-9)

    3. Troubleshooting 3-1 When Lamp on Trouble Monitor Illuminates (SPF-9) 3-1-1 Misfeed Lamp Illuminates (Cause) Trouble occurs on collator. (Remedy) Refer to operation manual of collator and solve problem. 3-1-2 Sheet Jam Lamp Illuminates SPF-9 Top Cover (Cause) Sheets remain in SPF-9.

  • Page 40: No Staple Lamp Illuminates

    3. Troubleshooting 3-1 When Lamp on Trouble Monitor Illuminates (SPF-9) (When FC-9 is connected.) Joint Plate - Pull up joint plate and slide FC-9 to left side about 25 cm and remove sheets in SPF-9. FC-9 SPF-9 3-1-3 No Staple Lamp Illuminates (Cause) Staple is out.

  • Page 41: No Staple Lamp Flashes

    3. Troubleshooting 3-1 When Lamp on Trouble Monitor Illuminates (SPF-9) 3-1-4 No Staple Lamp Flashes. Staple cover (Cause) Staple cartridge is not installed properly. (Remedy) Set staple cartridge properly. Knobs Open SPF-9 top cover. Remover staple cover by pulling two knobs.

  • Page 42: When Lamp On Trouble Monitor Illuminates (Fc-9)

    3. Troubleshooting 3-2 When Lamp on Trouble Monitor Illuminates (FC-9) 3-2-1 Knife Lock Lamp Illuminates (Cause) Upper knife stops at middle of cutting cycle. (Remedy) - Press knife single action button, and knife stops at the home position (upper). - Remove book in trimming area. 3-2-2 Jam Lamp Illuminates (Cause) Book stops at either entrance area or...

  • Page 43: Full Trimming Lamp Illuminates

    3. Troubleshooting 3-2 When Lamp on Trouble Monitor Illuminates (FC-9) 3-2-3 Full Trimming Lamp Illuminates (Cause) Trimmings in trimmings box became full. (Remedy) Empty trimmings box. 3-2-4 Trimming Box Lamp Illuminates (Cause) Trimming box is not closed firmly. (Remedy) Close trimmings box. (38)

  • Page 44: When Book Is Delivered Without Staple

    3. Troubleshooting 3-3 When Book Is Delivered without Staple (Cause) Staple in staple cartridge does not reach to staple position. (Remedy) Perform stapling work by hand feed mode several times until staple comes out. Select hand feed mode by function mode select button.

  • Page 45: When Book Is Not Completely Trimmed

    3. Troubleshooting 3-4 When Book Is Not Completely Trimmed (Cause 1) Book is too thick. (Remedy) Staple and fold books under specification. Maximum thickness of book is 20 sheets of 64 gsm (22 sheets of 20# Bond or equivalent [grain short]). Trimming length (Cause 2) Trimming length is too narrow.

  • Page 46: When Circuit Breaker Trips

    SPF-9. SPF-9 may have some prob- lem. Turn power switch off. Check inside of SPF-9 for obvious problems such as jammed sheets. If there is a problem, remove the cause.

  • Page 47: When Two Staples Are Not Aligned With Fold Line

    3-7 When Two Staples Are Not Aligned with Fold Line (Cause) Stopper is not properly positioned. Top Cover (Remedy) Adjust stopper position. Open SPF-9 top cover. Stopper Adjust Knob etc. Loosen lock knob shown in the drawing Lock Knob at right. Stopper Adjust...

  • Page 48: Maintenance And Parts

    4. Maintenance and Parts 4. Maintenance and Parts This section shows how to maintain SPF-9. 4-1 How to Remove Jammed Staples ............44 4-2 How to Refill Staples ................46 4-3 How to Clean Sensors ................. 48 4-4 How to Replace Knives (Only for FC-9 Users) ......... 49 4-5 Grease Application to the Knife ............

  • Page 49: How To Remove Jammed Staples

    4. Maintenance and Parts 4-1 How to Remove Jammed Staples Open the SPF-9 top cover. Staple Cover Remove the staple cover by pulling two knobs. Knobs Push the green part of the staple car- Staple Cartridge tridge (arrow mark) and remove the staple cartridge.
  • Page 50 Do not lubricate the stapler unit. Push staple cartridge in stapler unit. Push NOTE Push in staple cartridge until you hear "click" sound. Staple Cover Install staple cover. 01SPF9A46 Sheets Close SPF-9 top cover. Check for proper stapling by hand feeding several sets. (45)

  • Page 51: How To Refill Staples

    4. Maintenance and Parts 4-2 How to Refill Staples Refill staples when no staple lamp illumi- Staple Cover nates. Open SPF-9 top cover. Remove staple cover by pulling two Knobs knobs. Staple Cartridge Push green part of staple cartridge (arrow mark) right and remove staple cartridge.
  • Page 52 4. Maintenance and Parts 4-2 How to Refill Staples Insert staple cartridge in stapler unit. NOTE Push in staple cartridge until you hear "click" sound. Staple Cover Install staple cover. Close top cover. 01SPF9A46 Sheets Check for proper stapling by hand feed- ing several sets.

  • Page 53: How To Clean Sensors

    (SPF-9) When paper dust collects on paper jam sen- sor, sheet jam lamp illuminates. Clean sen- sors. Sensor Open SPF-9/FC-9 top cover. Clean two detectors both SPF-9 and FC-9 with clean cloth. (FC-9) Close SPF-9/FC-9 top cover. Sensor Sensor (48)

  • Page 54: How To Replace Knives (Only For Fc-9 Users)

    4. Maintenance and Parts 4-4 How to Replace Knives (Only for FC-9 Users) 4-4-1 Upper Knife Replacement Cables WARNING Sharp knife can cause severe personal injury. Take care when knife is re- placed. Remove two cables and slide FC-9 left to access upper knife.

  • Page 55: Lower Knife Replacement

    4. Maintenance and Parts 4-4 How to Replace Knives (Only for FC-9 Users) 4-4-2 Lower Knife Replacement Remove upper knife. (Refer to "4-4-1 Upper Knife Replacement" in page 49.) Remove entrance guide. (2 fix screws) Entrance Guide Remove 2 entrance lower belts. Entrance Table Entrance Remove sensor connector and entrance...

  • Page 56: Grease Application To The Knife

    4. Maintenance and Parts 4-5 Grease Application to the Knife CAUTION - Turn off the power switch when ap- plying the grease. - Watch out for the cutter edge when applying the grease. 1. Turn off the power switch. 2. Apply grease on the top of the stick. 3.
  • Page 57 4. Maintenance and Parts This page is intentionally left blank. (52)

  • Page 58: Installation

    5. Installation 5. Installation This section shows how to install SPF-9 and FC-9. 5-1 Installation of SPF-9 ................54 5-2 Installation of FC-9 ................58 5-3 Installation of ED-9 ................60 (53)
  • Page 59 Loosen 4 fix screws on joint plates. Fix Screws Rubber Cushions Joint Plates Joint Plates Rubber Install SPF-9 to the left side of collator. Cushions NOTE Place SPF-9 so that rubber cushions touch base of collator. 01SPF9A24 Turn SPF-9 position adjust handle to align covers of main body and base.

  • Page 60: Installation Of Fc-9

    (drive Delivery Guide side). NOTE At this point, adjust SPF-9 position by mov- ing entire machine. Do not use SPF-9 Jog Guide position adjustment handle. (drive side)
  • Page 61 Move SPF-9 left and fasten fix screws, keeping connection plate position. Caster Move SPF-9 right and install it next to collator and then lock caster. Install stacker on SPF-9. NOTE - When delivery conveyor (option) is in- stalled, place delivery conveyor and attach connector from delivery conveyor to SPF-9.
  • Page 62 5. Installation 5-1 Installation of SPF-9 Connect connector cable to collator. Connector Cable Collator Attach black connector on QC-P10 when collator is model QC-P10. Connector (Black) QC-P10 (57)
  • Page 63 Install rail plate at the left bottom of Screws SPF-9 base. Rail Plate SPF-9 Attach entrance guide at the right bottom of SPF-9 with 2 fix screws. Entrance Guide Attach joint plates on the left side of Joint Plate SPF-9. (2 fix screws on each side) (58)
  • Page 64 Caster Lower joint plate and connect SPF-9 and FC-9 completely. FC-9 SPF-9 Joint Plate Install wire for stopper on the rear lower side of SPF-9 and FC-9 with 2 screws. Wire for Stopper Connect cable of FC-9 to SPF-9. (59)

  • Page 65: Installation Of Ed-9

    5. Installation 5-3 Installation of ED-9 ED-9 can be installed on both SPF-9 and FC-9. ED-9 Install ED-9. Connect ED-9 power cord to SPF-9. Power Cord (60)

This manual is also suitable for:

Fc-9

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