Related Manuals for Horizon Fitness SPF-9
Summary of Contents for Horizon Fitness SPF-9
- Page 1 Standard SPF9 Stapler-Folder & FC9 Trimmer Service Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
- Page 2 SERVICE MANUAL Standard Horizon SPF-9/FC-9 Stapler-Folder Fore-Edge Trimmer Read this manual, and thoroughly familiarize yourself with its contents before operating or servicing this equipment. SM_SPF9/FC9...
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Page 4: Important Information
SPF-9/FC-9 FORE-EDGE TRIMMER Important Information - This manual is designed to help you to maintain and repair Stapler & Folder SPF-9 and Fore-edge Trimmer FC-9. Read, understand and keep this manual in a safe and convenient place. - Do not maintain or repair SPF-9/FC-9 until you read and understand the instructions in this manual. -
Page 5: Safety Precautions
Safety Precautions - The signal word WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. - The signal word CAUTION indicates a potentially hazardous situation which, if not avoided, may result in damage on machines. It may also be used to alert against unsafe practices. -
Page 6: Necessary Tool For Maintenance And Repair
I. Necessary Tool for Maintenance and Repair Use the following tools for maintenance and repair. Screw Driver No. 2 Screw Driver 6 to 7 mm Allen Wrenches 1.5, 2, 2.5, 3, 4, 5, and 6 mm Open-ended Wrench 5.5 x 7 mm 8 x 10 13 x 17 Box Wrench... -
Page 7: Table Of Contents
Contents Important Information ......................I Safety Precautions ........................II I. Necessary Tool for Maintenance and Repair ..............III II. Signs and Abbreviations in This Manual ................. III 1. Specifications ........................1 2. Operation Overview ......................3 3. Sheet Flow ........................4 4. -
Page 8: Specifications
1. Specifications 1-1 SPF-9 Function Stapling and Folding, Side Stapling, Corner Stapling, Folding Sheet Size Stapling and Folding : A3, A4 (11" x 17", 8.5" x 11") Side Stapling/Corner Stapling : A4 (8.5" x 11") Sheet Weight 64 gsm ~ 130 gsm (16# Bond to 36# Bond) - Page 9 1. Specifications 1-2 FC-9 Sheet Size A3, A5, 11" x 17", 5.5" x 8.5" Trimmed Size Maximum : 323 x 225 mm (12.7" x 8.8") Minimum : 180 x 105 mm (7" x 4.2") trimming Thickness 64 gsm 40 sheets (16# Bond : 40 sheets) Trimming Width Maximum : 13 mm (0.5") Production Speed...
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Page 10: Operation Overview
4. Select automatic mode with function mode select button. 5. Press start button on collator. - Sheet delivered from collator will be stapled and folded in SPF-9 and be cut in FC-9 auto- matically. 6. Press stop button on collator to stop SPF-9. -
Page 11: Sheet Flow
3. Sheet Flow 3-1 SPF-9 There are 2 ways in sheet flow. I. When "stapling & folding" or "folding" mode is selected with operation mode select button 1. Sheets enter and hit staple and fold stopper. 2. Sheets are jogged by jog plate and jog guide (F). - Page 12 3. Sheet Flow Transport Roller (R) Unit Transport Roller (F) Unit Staple Unit Jog Roller Gate Jog Plate Sheet Entrance Staple & Fold Stopper Unit Side Staple Stopper Sheet Feed Guide A Side Staple Stopper Unit Sheet Hold Roller Fold Knife Staple &...
- Page 13 3. Sheet Flow 3-2 FC-9 There are two ways in sheet flow. I. When "stapling & folding" mode is selected with operation mode select button 1. Sheets from sheet entrance hit stopper. 2. Belt stops and sheets are trimmed. 3. Stopper lowers, belt rotates, and then sheets are ejected. II.
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Page 14: Drive Section
4. Drive Section 4-1 SPF-9 1. Electricity is charged by turning on power switch. Motor will rotate with hand feed mode. (In automatic mode, motor will rotate as soon as collator starts.) 2. Motor drives reduction belt and reduction pulley. At this point, speed of reduction pulley will be 1/3 of motor speed. - Page 15 4. Drive Section 4-2 FC-9 1. Electricity is charged by turning on power switch. Motor will rotate with hand feed mode. (In automatic mode, motor will rotate as soon as collator starts.) 2. Motor drives reduction belt and reduction pulley. At this point, speed of reduction pulley will be 40 percent of motor speed.
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Page 16: How To Remove Covers
5. How to Remove Covers 5-1 SPF-9 WARNING - Turn power off before removing any covers. Bind Screw (M4 x 6) (5 pcs) Bind Screw (M4 x 6) (4 pcs) Lower part of side cover is placed on two hook plates . - Page 17 5. How to Remove Cover 5-2 FC-9 WARNING - Turn power off before removing any covers. Remove five covers as follows. (1) Bind Screw M4 x 6 (2 pcs) The lower part of rear cover is placed on two hook plates. (2) Bind Screw M4 x 6 (2 pcs) (3) Bind Screw M4 x 6 (2 pcs) The lower part of front cover (L) is placed...
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Page 18: Knife Replacement
6. Knife Replacement 6-1 Upper Knife WARNING - Take care when replacing knife. Sharp knife can cause severe personal injury. Cables 1. Remove two cables and slide FC-9 left to access upper knife. 2. Turn air nozzle up. (2 fix screws) Fix Screw Air Nozzle Fix Screw... - Page 19 6. Knife Replacement 6-2 Lower Knife 1. Remove upper knife referring to page 6. 2. Remove entrance guide. (2 fix screws) Entrance Guide Entrance Table Entrance Lower Belts 3. Re move 2 entrance lower belts. Remove sensor connector and entrance table (4 screws).
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Page 20: Troubleshooting
7. Troubleshooting 7-1 Finishing quality is not good. 7-1-1 Sheets are not jogged neatly. (Cause) (Remedy) Jog guide (F), jog guide (R), Adjust jog guide (F), jog guide (R), jog plate or staple & jog plate or staple & fold fold stopper so that they are parallel with sheets. - Page 21 - When L1 is longer than L2, raise left bolt or lower right bolt. Transporting Direction of Sheets - When L1 is shorter than L2, lower left bolt or raise right bolt. Stopper Bind Screw Bolt Delivery Side of SPF-9...
- Page 22 7. Troubleshooting 7-1-3 Sheets are folded correctly, but staples are not on folding line. (Cause) (Remedy) Either staple & fold stopper or stopper in Adjust either staple & fold stopper or stopper fold section is not positioned correctly. in fold section position with staple & fold position adjust pulley.
- Page 23 7. Troubleshooting 7-1-4 Sheets are folded correctly, but staples are skewed. (Cause) (Remedy) Staple unit is skewed against sheets. Adjust staple positions by moving staple unit base. Folding Line NOTE Staples - When the positions of staples and folding line is as shown in the above drawing, move the rear side of the staple base to the right or move the front side of the staple base to the left.
- Page 24 7. Troubleshooting 7-1-5 SPF-9 is set up correctly and folding is not skewed. But the result of folding is as shown below. Folding line and staples are aligned. Transporting Direction of Sheets Aligned Not Aligned Folding Line Aligned (Cause) (Remedy) Position of staple &...
- Page 25 7. Troubleshooting 7-3 Sheet jam causes a stop of press rollers during folding operation, or booklet is not ejected by pressing eject button even though press rollers are rotating. CAUTION - When press rollers stop, turn power off immediately. (Cause) (Remedy) Pressure between press rollers A and B 1.
- Page 26 7. Troubleshooting 7-4 Slow movement of side staple stopper causes sheet jam when side stapling or corner stapling is performed. (Cause) (Remedy) The position of solenoid in side Lower the position of solenoid. staple stopper unit is too high, sole- noid cannot pull up stopper.
- Page 27 7. Troubleshooting 7-8 FC-9 Stopper does not work smoothly. (Cause) Sheet Forwarding Direction Stopper shafts are twisted at the position of end shaft. (Remedy) Loosen fix screws at the top of stopper Stopper shafts screws and adjust stopper shafts so that they are not twisted.
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Page 28: Electronic Parts Layout
8. Electronic Parts Layout 8-1 SPF-9 Sheet Presence Sensor Sheet Pass Sensor Receptacle Panel P.C.B. QPW-461 Terminal Block (Drive Motor) Power Switch Transport Belt Drive Motor Drive Relay Top Cover Microswitch Breaker Upper : 2A 24 V Middle : 2A Knife Motor... - Page 29 8. Electrical Parts Layout 8-2 FC-9 Receptacle Stopper Section Sensor Transport Section Sensor Panel P.C.B. QPW-477 Motor Relay Power Supply 24 V Stopper Solenoid Knife Motor Driver Breaker 3A Power Supply 5 V...
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Page 30: Control Panel Led Descriptions
9. Control Panel LED Descriptions 9-1 SPF-9 CON10 CON11 CON4 CON5 L4 L5 L6 Control P.C.B. QPW460 L15 L16 L17 L18 L7 L8 L9 L10 L11 L12 L13 L14 CON13 CON3 CON1 Collating Not illuminate during collating. Collator's Feed Error Not illuminate when collator feed error occurs. - Page 31 9. Control Panel LED Descriptions 9-2 FC-9 QPW-467 L1 Stapling & Folding Mode (SPF-9) Illuminates when "stapling & folding" mode is selected. L2 Collating Not illuminate in collating. L3 Hand Feed Mode (SPF-9) Not illuminate when sheets are fed manually.
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Page 32: Line Diagram
10. Line Diagram 10-1 SPF-9... - Page 33 10. Line Diagram 10-2 FC-9 Connecting Cable Door Microswitch Door Relay Counter Transport Motor Relay CON8 CON1 CON5 CON6 CON4 CON7 Control P.C.B. QPW-476 SSR for Power Switch Stopper Solenoid Stopper Section Sensor Knife Upper Limit Sensor Entrance Section Sensor Power Supply 24 V Power Supply 5 V Knife Motor Driver...
- Page 35 Standard Business Systems 10 Connector Road, Andover, MA 01810 SM_SPF9/FC9 (978) 470-1920 (978) 470-2771 Revision 1...