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All manuals and user guides at all-guides.com Series 4860 Operator’s Manual Automatic Parts Washer Front-Load MODELS: 1.043-444.0 1.043-445.0 1.043-446.0 90-D H EXC S TO E ON A DET 1-YE R WA r CU 1 LB (1/2 ) PE l 888 This bust heat...
All manuals and user guides at all-guides.com How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could •...
All manuals and user guides at all-guides.com Safety Introduction & Safety Information This manual is intended as a guide for safely installing, operating and maintaining your Automatic Parts Washer. We reserve the right to make changes at any time without incurring any obligation. Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and...
All manuals and user guides at all-guides.com Safety General Safety Information WARNING: Use extreme caution when opening the door of this WARNING WARNING: To reduce the risk of parts washer. Hot water/detergent WARNING injury, read operating instructions vapors will be emitted. Stand carefully before using.
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All manuals and user guides at all-guides.com Safety WARNING: Slips and falls from wet surfaces could cause serious injury. 12. Use caution when lifting items in and out of parts basket to prevent back injuries. 13. Always ensure that your parts washer is clean. Pump and heating elements could be damaged by continued build-up of sludge.
All manuals and user guides at all-guides.com Operations Component Identification - Front View Optional Two Revolving Door Tier Turntable Revolving Steam Vent Door Pivot Assy Door Safety Switch Plunger Detail See Control Box Illus. Door Latch Containment Pump Ring H EXC S TO U SE A DET...
All manuals and user guides at all-guides.com Operations Component Identification - Rear View Steam Vent Door Safety Switch Detail See Main Control Panel Illus. Turntable Drive Enclosure 1- Y N LY N TY ) PE (1 /2 W AT 1 LB ) OF vi si 5 LI...
All manuals and user guides at all-guides.com Operations Installation Step 2: Connect A Compressed-air Line And Accessories Before You Begin This step is required for machines equipped with the To prepare to install the machine, choose an unob- optional power brush and hand detail brush. If your structed, level site that allows convenient access for machine does not have these options, skip the operators and maintenance personnel.
All manuals and user guides at all-guides.com Operations Step 3: Connect a water line 3. When the water level indicator indicates that the sump is full, shut off the water. If your machine is This step is required for machines equipped with the equipped with the automatic water fill system the optional automatic water fill system.
All manuals and user guides at all-guides.com Operations Main Operating Components Low Water Indicator Familiarize yourself with the main operating compo- The low water indicator light illuminates if the wash nents before operating the machine. solution in the sump is low. For more information see Automatic Water Fill Diagram.
All manuals and user guides at all-guides.com Operations Door Safety Switch Debris Screen The debris screen is located just below the wash The door safety switch is located on the rear of chamber, and is accessible from the front of the the machine, just above the main electrical panel.
All manuals and user guides at all-guides.com Operations Oil Skimmer System Detail Tray and Sump Assembly (Optional) Detail Tray The oil skimmer system is located on the right rear corner of the machine. It automatically removes oil from The detail tray is located on the right side of the the wash solution to prolong its useful life.
All manuals and user guides at all-guides.com Operations Using the Power Brush Adjusting the Flow of Cleaning Solution WARNING: Particles dislodged by the power brush The flow of cleaning solution through the detail brush is could cause serious injury to your eyes. Always pre-set at the factory.
All manuals and user guides at all-guides.com Operations Automatic Water Fill Diagram WATER LEVEL OK: LOW WATER LEVEL: SUMP FILLING: Both switches OPEN, Automatic Top switch CLOSED, Bottom Switch Top switch CLOSED, Bottom Switch Water Fill Valve (if installed) CLOSED, CLOSED, Automatic Water Fill Valve (if OPEN, Automatic Water Fill Valve (if Heating Element ON.
All manuals and user guides at all-guides.com Operations Detergent Concentration WARNING: Hot, high-pressured cleaning solution could cause serious injury. Always wear rubber Manufacturer's detergents are the only detergents gloves and approved eye protection when loading approved for use with our automatic parts washers. and unloading the machine.
All manuals and user guides at all-guides.com Maintenance Maintaining The Machine To ensure optimum performance and trouble-free oper- ation, observe the following maintenance schedule consistently. Grease Fitting Daily Maintenance • Check the water level; add water if necessary. • Clean the debris screen. •...
All manuals and user guides at all-guides.com Maintenance Cleaning and Aligning the Spray Nozzles To remove oil from the cleaning solution, perform the following procedure: To ensure optimum cleaning performance, it is 1. Allow the machine to sit idle for at least 30 minutes important that you examine the spray nozzles periodi- to allow the oil to float to the surface of the wash cally and clean and align them if necessary.
All manuals and user guides at all-guides.com Maintenance 3. Position the three-way wash solution valve. Manual Sump Clean out To manually clean out the sump, perform the following procedure: 1. If your machine is equipped with a detail sump, dump the contents of the detail sump into the main sump chamber.
All manuals and user guides at all-guides.com Maintenance 1. Turn off the machine and open the door. Repairing The Machine 2. If your machine is equipped with the Auto-Fill The following procedures outline the steps necessary feature, turn off the water at the supply line. to replace specific items on the machine that could wear out or otherwise fail.
All manuals and user guides at all-guides.com Maintenance Thermostat Turntable Motor Required Tools and Equipment Required Tools and Equipment • 5/16" wrench or socket • 5/16" wrench or socket • medium phillips-head screwdriver • 1/2" wrench or socket • large flat-head screwdriver •...
All manuals and user guides at all-guides.com Maintenance 7. Reach into the drive pulley access hole with your Timers and Switches on the Control Panel fingers to remove the chain from the drive Required Tools and Equipment sprocket. Take care not to let the chain slip into the •...
All manuals and user guides at all-guides.com Maintenance Oil Skimmer Motor 3. Remove the two wire nuts from the power leads to disconnect the leads from the motor, and discon- Required Tools and Equipment nect the conduit from the motor housing. •...
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All manuals and user guides at all-guides.com Maintenance 6. Remove the three screws from the skimmer motor mounting plate to remove the motor from the skimmer assembly. Screws 7. Reassemble the skimmer assembly and replace it on the machine. Assembly is the reverse of removal.
All manuals and user guides at all-guides.com Maintenance Troubleshooting Troubleshooting the Electrical System To troubleshoot the electrical system use the following diagrams to eliminate the possibility of a blown fuse or a bad connection, then refer to Testing Individual Components to determine which component is causing the problem.
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All manuals and user guides at all-guides.com Maintenance To Safety To Side Switch Control Box Secondary Fuse Primary Fuses Transformer Pump Fuses Heater Fuses Grounding Pump Contactor Junction Box To Heating To Transfer Element Pump Pump Overload Heater Contactor Power Measure Voltage Across Electrical Panel is OK, L1, L2 and L3 Terminals...
All manuals and user guides at all-guides.com Maintenance Testing Individual Components 15 KW Heating Element NOTE: The following troubleshooting procedures These machines use two three-phase heating require the use of a volt/ohm meter. If you are not elements. Three-phase heating elements are complex familiar with using a volt/ohm meter do not attempt to components;...
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All manuals and user guides at all-guides.com Maintenance 3. Inspect the start capacitor. If it appears swollen or deformed, it is no longer functional; replace the start capacitor. Start Capacitor 4. If the start capacitor has not visibly failed, remove it from the motor bracket, disconnect the wires, and test it for shorts using an ohm meter.
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All manuals and user guides at all-guides.com Maintenance The following tables list common operating problems and possible solutions. If your machine exhibits problems not listed here, or if the suggested solution does not solve your problem, contact your dealer or a customer service representative.
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All manuals and user guides at all-guides.com Maintenance PROBLEM POSSIBLE CAUSE SOLUTION Verify that no service is being performed on the Main power disconnect is off machine, then turn the main power disconnect on. Check the door latch and door closure safety switch; Door is not closing properly adjust if necessary MACHINE FAILS TO...
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All manuals and user guides at all-guides.com Maintenance PROBLEM POSSIBLE CAUSE SOLUTION Blown fuse Check for a blown fuse; replace if necessary. Turn on the skimmer motor and observe the contact between the skimmer blades and the skimmer disk. If Skimmer blades are too tight the blades skip, bind, or leave a significant scratch on the disk, they are too tight.
All manuals and user guides at all-guides.com Parts Parts 1.043-444.0, 1.043-445.0, 1.043-446.0 CUDA 4860 Cuda 4860 Operator’s Manual 8.914-383.0 - U...
All manuals and user guides at all-guides.com Cuda 4860 Front For Detail See Latch Assy Cuda 4860 Operator’s Manual 8.914-383.0 - U...
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All manuals and user guides at all-guides.com Cuda 4860 Front PART NO. DESCRIPTION NOTES 8.916-237.0 WELDMENT, CABINET 4860 8.916-236.0 WELDMENT, CABINET 4860 (W/12" HGT EXT) 8.916-241.0 WELDMENT, DOOR 4860 8.916-239.0 WELDMENT, DOOR 4860 (W/12" HGT EXT) 8.749-443.0 ASSY, TURNTABLE 4860 8.916-245.0 WELDMENT, DEBRIS TRAY, 4860 8.916-249.0...
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All manuals and user guides at all-guides.com Cuda 4860 Front PART NO. DESCRIPTION NOTES 9.802-773.0 NUT, 1/4", ESNA, NC 8.712-951.0 25-1/8" FOAM STRIP-1/8" X 1" ADHESIVE BACK SEAL, BULB TYPE EPDM, FOR 12G THK, EPDM, 8.915-388.0 68-1/2" SIDE PROFILE SEAL, BULB TYPE EPDM, FOR 12G THK, EPDM, 80-1/2"...
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All manuals and user guides at all-guides.com Cuda 4860 Front PART NO. DESCRIPTION NOTES 8.749-447.0 ANGLE, DOOR TOP 4860 8.915-388.0 25-5/8" SEAL, BULB TYPE EPDM, FOR 12 G THK, EPDM 9.802-802.0 WASHER, 1/4" FLAT 9.804-567.0 NUT, 10-32, ESNA 8.718-794.0 SCREW, 10-32 X 3/4", HEX WAS, SL, MS, SS 9.801-126.0 LABEL, CUDA, 24"...
All manuals and user guides at all-guides.com Spray Arm Side View View Rotate Each Nozzle Approx. 3° Align Notch In Each From Center Spray Nozzle With Line Of Pipe The Center Of The Turntabl Cuda 4860 Operator’s Manual 8.914-383.0 - U...
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All manuals and user guides at all-guides.com Spray Arm PART NO. DESCRIPTION NOTES 8.706-081.0 CAP, PIPE 1" NPT 8.749-455.0 PIPE, UPPER SPRAY MANIFOLD 8.712-973.0 NOZZLE, 50°. #6 STEEL 8.712-996.0 PIPE, ELL 90° 1-1/2" X 1" REDUCING BLACK 8.749-482.0 UPPER SPRAY ARM RISER 8.749-454.0 NIPPLE, 1-1/2"...
All manuals and user guides at all-guides.com Cuda 4860 Rear For Detail See Oil Skimmer E ON ) PE Assy R WA 1 LB (1/2 S TO 1-YE r CU l 888 90-D H EXC A DET W AR a pro e for / AD h NE...
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All manuals and user guides at all-guides.com Cuda 4860 Rear PART NO. DESCRIPTION NOTES 8.916-247.0 WELDMENT, ELECTRICAL BOX 8.916-254.0 WELDMENT, ELECTRIC PANEL 9.804-094.0 81" FOAM STRIP 1/8" X 1/2" ADHESIVE BACK 8.916-252.0 COVER, ELECTRICAL BOX 8.718-794.0 SCREW, 10/32 X 3/4", HEX WAS, SL, MS, SS 9.802-778.0 NUT, WHIZ LOC 5/16"...
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All manuals and user guides at all-guides.com Cuda 4860 Rear PART NO. DESCRIPTION NOTES 9.804-511.0 SCREW, SET 1/4"-28 X 3/8" CUP POINT SS 8.718-582.0 SCREW, 1/4" X 1/2" HH NC 9.804-297.0 LABEL, HOUR METER 9.802-517.0 CONNECTOR, 1/2" L/T, 90°, BLACK 8.916-277.0 COVER, GEAR MOTOR ACCESS 9.802-798.0...
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All manuals and user guides at all-guides.com Cuda 4860 Rear PART NO. DESCRIPTION NOTES 9.803-831.0 CONNECTOR, 3/4" L/T, 90°, BLACK 8.913-741.0 PUMP SPACER 8.718-611.0 BOLT, 1/4-20 X 3-1/2", NC HH TAP 9.802-773.0 NUT, 1/4", ESNA, NC 9.804-376.0 GASKET, PUMP PLATE CENTER SELF ADHESIVE 8.916-276.0 PLATE, PUMP MOUNTING 4860 9.804-375.0...
All manuals and user guides at all-guides.com Control Panel Cuda 4860 Operator’s Manual 8.914-383.0 - U...
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All manuals and user guides at all-guides.com Control Panel PART NO. DESCRIPTION NOTES 9.804-094.0 36" FOAM STRIP 1/8" X 1/2" ADHESIVE BACK 8.916-256.0 COVER, CONTROL BOX, 4860 KÄRCHER 8.718-810.0 SCREW, WHIZ LOC FLANGE 8.756-489.0 TIMER, 60 MIN, SPRING WOUND 8.756-490.0 TIMER, 12 HOUR, SPRING WOUND 8.756-488.0 TIMER, 30 MIN, SPRING WOUND...
All manuals and user guides at all-guides.com 230V Electrical Box Oil Skimmer Auto Fill Option Timer Option Cuda 4860 Operator’s Manual 8.914-383.0 - U...
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All manuals and user guides at all-guides.com 230V Electrical Box PART NO. DESCRIPTION NOTES 8.713-604.0 CONNECTOR, ELEC. PIN FEMALE 8.713-603.0 CONNECTOR, ELEC. 3 PIN MALE 8.713-656.0 CONNECTOR, ELEC. 3 PIN FEMALE 8.713-768.0 CONNECTOR, ELEC.PIN MALE 8.713-604.0 CONNECTOR, ELEC. PIN FEMALE 8.713-603.0 CONNECTOR, ELEC.
All manuals and user guides at all-guides.com 460V Electrical Box Oil Skimmer Auto Fill Option Timer Option Cuda 4860 Operator’s Manual 8.914-383.0 - U...
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All manuals and user guides at all-guides.com 460V Electrical Box PART NO. DESCRIPTION NOTES 8.713-604.0 CONNECTOR, ELEC. PIN FEMALE 8.713-603.0 CONNECTOR, ELEC. 3 PIN MALE 8.713-656.0 CONNECTOR, ELEC. 3 PIN FEMALE 8.713-768.0 CONNECTOR, ELEC.PIN MALE 8.713-604.0 CONNECTOR, ELEC. PIN FEMALE 8.713-603.0 CONNECTOR, ELEC.
All manuals and user guides at all-guides.com 575V Electrical Box Oil Skimmer Auto Fill Option Timer Option Cuda 4860 Operator’s Manual 8.914-383.0 - U...
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All manuals and user guides at all-guides.com 575V Electrical Box PART NO. DESCRIPTION NOTES 8.713-604.0 CONNECTOR, ELEC. PIN FEMALE 8.713-603.0 CONNECTOR, ELEC. 3 PIN MALE 8.713-656.0 CONNECTOR, ELEC. 3 PIN FEMALE 8.713-768.0 CONNECTOR, ELEC. PIN MALE 8.713-604.0 CONNECTOR, ELEC. PIN FEMALE 8.713-603.0 CONNECTOR, ELEC.
All manuals and user guides at all-guides.com Oil Skimmer 8, 9 Cuda 4860 Operator’s Manual 8.914-383.0 - U...
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All manuals and user guides at all-guides.com Oil Skimmer PART NO. DESCRIPTION NOTES 8.718-810.0 SCREW, 10/32" X 1/2", WHIZ LOC FLANGE 8.913-733.0 COVER, MOTOR, DISC SKIMMER SS 9.800-016.0 LABEL, DISC. POWER SUPPLY 9.804-102.0 BLADE, WIPER, DISC SKIMMER SS 9.802-776.0 NUT, 5/16 ESNA 8.918-672.0 DISC, SKIMMER SS 9.802-791.0...
All manuals and user guides at all-guides.com Door Latch Cuda 4860 Operator’s Manual 8.914-383.0 - U...
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All manuals and user guides at all-guides.com Door Latch PART NO. DESCRIPTION NOTES 8.922-114.0 HANDLE, LATCH, SS 8.753-733.0 WASHER, 7/16" BRASS 8.751-823.0 WASHER, 7/16" FLAT SS 9.802-805.0 WASHER, 5/16" FLAT SS 9.802-777.0 NUT, 5/16-18, ESNA, SS 8.753-710.0 BOLT, CARRIAGE, 1/4 X 1" SS 8.922-111.0 LINK, LATCH, SS 8.921-274.0...
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All manuals and user guides at all-guides.com 8.914-383.0 • Printed in U.S.A.