Kärcher Cuda 4860 Series Operator's Manual

Kärcher Cuda 4860 Series Operator's Manual

Automatic parts washer front-load
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Series 4860
Operator's Manual
WARNING:
This product can expose you to chemicals
known
to the State of California to cause cancer and birth defects or
other reproductive harm.
For more information about this regulation:
All manuals and user guides at all-guides.com
LI
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S TO
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ERG
ENT
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LY
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R WA
EN
TS
AP
MIX
RR
TO
PR
5-G
DE
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AN
EX
OV
AL
LO
RG
EN
TY
TO
TE
ED
Fo
NS
TS
1-Y
ND
r CU
DA
(15
LIT
1 LB
EA
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Ap
ER
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(1/2
KG
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p:/
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pro
ved
OF
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cal
w.c
De
WA
TE
R
l 888
ud
au
ter
ge
R
This
PRE
WA
-31
9-0
sa.
co
nts
com
Do
is
bust
heat
a
CAU
CIO
RN
882
m
or
vis
it
mate
to
not
rial
fill
ible,
wate
ed
parts
N
/ ADV
IN
G
plac
be
clean
or
such
cont
r-bas
clean
ERT
an
extre
ing
ed
insid
as
gaso
of
line,
amin
ate
clean
ed
er.
Use
ISS
EM
9.8
Este
mely
e cabi
haza
net.
any
alco
com
with
any
com
ing
only
ENT
07-
513
men
infla
en
te
es
un
rdou
s cond
Failu
bust
re
ible
hol,
mine
flam
poun
ds
mab
nonfl
amm
.0
mate
etc.
rial
mab
esta
les
iado
limp
máq
ition
to
obse
or
ral
flam
spiri
in
le
or
this
able
, non-
mac
CU
CA
mate
desc
rial
Dren
infla
e las
y no
com
mab
r de
uina
parte
com
.
rve
mab
this
mate
ts,
etc.
le
Drain
com
hine
bust
.
IDA
DO
UT
IO
nes
uida
infla
parte
le
bust
com
ibles
pone
que
s
warn
ing
rial
parts
ible
HO
/ ATT
N
extre
mad
obse
mab
rvar
ante
s a
le
limp
o,
gaso
ser
. No
lina,
llena
ntes
de
se
calie
will
crea
befo
re
Befo
T WA
ENT
Ce
seul
netto
ame
nte
esta
s
s prec
iada
de
alco
r o
cont
limp
ieza
nta.
Utilic
te
sec
ond
re
ope
TE
ION
infla
com
eme
mma
yeur
nt
de
pelig
rosa
auci
s de
ones
intro
cual
duci
hol,
esen
base
amin
ar
e
sola
agua
arm
/turn
s to
ning
lid,
R
PRE
des
bust
bles
des
ibles
. Ne
netto
pièc
es
s.
, pued
r
en
quie
r com
cias
mine
con
algú
, no
-
spin
allo
tabl
w
e to
wait
spra
CAU
WA
RN
à l'inté
crée
maté
rieur
riaux
tels:
pas
yeur
est
s à
chau
en
crea
el
bust
gabi
rales
ible
,
n
ning
stop
5
y
Mac
CIO
N
IN
r des
situa
du
com
cabi
bust
y ajou
gaso
line,
base
ter
d'ea
ffé.
Utilis
cond
rse
nete
.
o
Si
CA
AG
.
Inst
lock
hine
able
mus
/ ADV
G
tions
net.
Ne
ibles
alco
ou
ol,
cont
u,
non
er
dans
icio-
Ant
LIE
UA
For
alla
disc
tion
t be
ERT
ISS
OP
ER
risqu
ées.
pas
ou
obse
etc.
infla
amin
Vide
mma
er
com
bust
avec
cet
esp
que
ere
de
es
abri
NT
at
leas
sup
ply
mus
onn
ect.
con
nec
EM
ENT
IMPO
comp
AT
ING
rver
bles
r les
pièc
des
ibles
et
appa
reil
la
5 seg
barr
und
r la
E
Do
not
t 90
deg
con
t com
nec
ted
to
manu
letely
RTAN
T:
INS
ces
aver
avan
es
t de
cont
maté
riaux
non
dete
a rota
para
os
tapa
,
La
use
belo
rees
ply
tion
, use
with
a prop
instru
Befo
cted
al
provi
famil
iarize
ded.
Befo
oper
re
TR
UC
tisse
les
men
plac
enan
t
Avan
EA
U
nga
.
toria
se
eléc
La
trico
máq
uina
grad
w
C.
wire
NEC
erly
size
tain
solut
loadi
the
re
indiv
Only
idual
yours
ating
this
TIO
ts
peut
er
atte
t d'ou
CH
AU
Para
inst
alac
de
deb
e esta
e floo
s acc
cod
e.
d
1.
Fill
ions
pump
are
ng
is
parts
s shou
autho
elf
rized
with
mach
instru
NS
perm
teur
ettre
nde
z 5
vrir
le
DE
do
las
para
con
ión
seg
urid
r con
r or
grad
epta
ble
tank
Wate
with
at
off
oper
and
onto
turnt
not
ld
oper
and
ate
ine,
prop
ction
INS
/plaq
ue
seco
bras
au
nde
cou
vert
No
utili
al
men
exio
deb
ad.
e cum
ecta
e leve
for
Prog
2.
Chec
k daily.
r level
shou
wate
r and
ating
temp
runn
ing
able/
bask
this
mach
erly
IMPO
TR
de
tour
nan
vapo
s pou
,
r
L'ap
ce
por
90
nes
os
de
plir
da
a un
l.
ation
ram
oper
solut
heate
ld
be
2"
clean
eratu
re.
and
et,
the
cer-
be
ine.
pleta
RTAN
UC
CIO
tour
te
ner.
d'ar
-
risa
verr
pare
deb
ajo
grad
alim
enta
con
el
enc
hufe
3.
Open
ion.
. Allow
r timer
below
ing
the
solut
wash
perso
éste
ment
nal
e con
TE:
Ante
NE
SD
rête
r
L'ins
ouil
labl
il doit
del
os
nive
cen
ción
tígra
, use
cód
igo
bask
throu
et/tur
door
/lid
time
for
for
desir
acce
ion.
ss
carga
esté
equip
sobre
o.
autor
izado
el
s de
manu
opar
E OP
Pou
fils
talla
r le
tion
e de
être
taill
con
l del
piso
dos
cab
NEC
.
bask
et/tur
heigh
gh
ntabl
the
e.
and
place
unit
ed
to
preh
perio
d of
door
s.
estén
apag
ada
torna
la
Ante
y debid
s de
de
al
oper
ar
el
equip
ER
Ne
pas
pou
racc
van
doit
orde
se
e app
nec
.
.
lea-
4.
Clos
e door
ntabl
t or
weig
botto
e.
certa
m
or
Be
articl
in
es
eat
clean
1.
nivel
a temp
Llene
eratu
y sin
mesa
funci
abrir
puer
la
amen
te
ación
o,
que
famil
AC
ION
utili
t acc
men
con
ropr
form
iée.
à un
sec
set
to
clean
wash
ht
/lid
limit
Do
not
exce
beyo
nd
no
to
be
parts
clean
ing
2.
ceso
depó
del
el
agua
sito
ra
de
/cana
onar,
sta,
ta/cu
capa
citad
se
inclu
iaríce
se
ser
un
epte
r au
t de
l'ali
er
au
tion
neu
5.
has
Befo
expir
ing
time.
, turn
and
"was
latch
for
this
the
ed
sides
the
protr
onto
ude
Prog
oper
. Verifi
rame
que
debe
con
funci
agua
y que
onam
aseg
las
biert
úrese
las
a o
o debe
ye.
Solo
com-
INS
cali
bre
moi
ns
men
tatio
cod
e NEC
r
off
re
and
open
ed.
Pum
p will
secu
h cycle
spray
rely.
wash
spec
ified
of
the
3.
preca
ación
liente
dese
Temp
el
nivel
el
estar
2"
y la
iento
soluc
.
soluc
de
iones
que
pieza
ar
s de
opar
IMPO
TR
UC
ou
un
90
deg
n,
utili
.
ning.
and
This
wait
ing
5 seco
the
start
" timer
and
With
mach
cabin
et.
Abra
name
puer
la
soluc
la
ado.
oriza
dor
diaria
ment
por
deba
ión
para
de
limpi
bomb
la
vous
mach
comp
RTAN
T:
TIO
grad
rés
e infé
Cels
ser
des
exce
will
ss
wate
allow
nds
door
/lid,
run
to
until
the
desir
ine
los
brep
sa/ca
ase
ta/tap
nasta
ión
para
Deje
pasa
del
calen
e.
jo
de
las
limpi
a
eza
ou
autor
ine
devra
isé
lètem
Avan
t d'util
NS
D'O
rieu
ius.
MA
steam
r to
for
drain
turn
mach
wash
time
ed
4.
limite
lavad
o.
s espe
el
fondo
a y
, aseg
coloq
limpi
r un
tiemp
tador
para
eza.
puer
El
de
ta
s'ass
du
et
charg
it être
form
ent
avec
iser
cette
r.
The
INT
EN
from
esca
to
to
pe
ine
cycle
stop
timer
en
Cierr
posic
e la
cifica
ni
el
perím
úrese
ue
de
pieza
las
eza.
o para
perío
el
ac-
pas
fonct
et
que
urer
que
emen
Avan
é.
t des
utilis
ée
manu
le
mach
RA
TIO
High
nanc
er
follow
ing
AN
CE
your
parts
the
cabin
spin-
dura
lavad
ión
o"
puer
de
ta/tap
dos
de
peso
etro
de
que
s a
ningu
lavar
que
do
la
unida
de
Rem
1.
ionne
les
ment
solut
la
pomp
pièce
t l'ouv
ertur
seule
ment
el
d'ins
tructi
ine,
famil
N
IMPO
e.
usag
e may
sche
dule
INS
et
.
5.
ciclo
Ante
s de
el
nte
al
tiemp
tiemp
o dese
lavar
a y
aseg
, ajust
y altura
la
torna
na
pieza
en
la
d
Le
porte
plir
nivea
réser
le
.
ions
de
e est
s sur
en
e de
la
la
par
on
du
fourn
iarise
z-
servi
fore
RTAN
drain
is base
requi
TR
UC
deje
lavad
de
abrir
o selec
ado.
ure
e el
temp
el
cand
para
mesa
. No
el
so-
tor-
Prog
2.
s d'acc
u d'eau
voir
d'eau
lavag
posit
e sont
arrêt
table
ion
porte
tourn
/du
perso
i. Cette
nnel
DAIL
ce
T:
ing
this
Be
sure
sump
re
more
d on
frequ
avera
TIO
NS
el
exce
girar.
de
so
o y
puer
la
espe
ciona
ta/cu
La
do.
bomb
oriza
ado.
Con
gabin
exce
ete
da
la
pour
pério
ramm
de
er
ès.
doit
Vérifi
se
et
trouv
d'une
à temp
et
ne
couv
ante/
ercle
le
Chec
Y:
mach
ine.
elect
. Only
rical
ent
main
use.
ge
INS
de
Esto
agua
perm
re
5 segu
biert
a,
a arran
dor
de
"ciclo
la
máqu
de
3.
Ouvr
sur
que
ir la
l'app
de
le
fonct
minu
er
terie
quoti
à 5
er
solut
ératu
fonct
ionne
panie
re
r,
off
heate
the
k wate
quali
fied
supp
ly
te-
TR
dren
e de
itirá
que
ndos
apag
ue
cará
y funci
de
ina
aucu
le
panie
porte
areil
/couv
ionne
préch
ment
de
chau
dienn
emen
cm
ion
(2
po)
netto
de
de
Rem
r elem
wate
r daily
r level
in
perso
OFF
nnel
is
be-
basa
El
plan
UC
CIO
las
pieza
vapo
el
para
temp
que
el
oriza
onar
á
du
4.
Ferm
ne
paine
r/plaq
pièce
ue
ert
auffe
et
souh
ffage
t.
de
sous
les
yage
Visua
and
ove
and
ent.
will
preve
the
sump
shou
ld
sever
do
de
en
mant
NE
S DE
s.
r salga
la
máqu
del
dor
del
cycle
La
ez
mach
la
r/plaq
porte
dépa
ue
tourn
ssan
ante.
place
la
solut
z les
ion
aitée
. Prév
l'app
areil
.
WEE
nal
chec
lly
posit
clean
k for
clean
debr
nt
daily.
dama
Topp
APAG
IMPO
o pued
RTAN
un
e reque
enim
uso
prom
iento
MA
ina
gabin
ete
jusqu
5.
" au
ine
prête
/couv
tourn
ante.
t le
paine
Assu
articl
de
es
du
netto
oir
pour
temp
KLY:
ion.
if need
ed.
plugg
is
scree
to
ge
ing
the
debe
ADO
TE:
rir
un
que
edio
del
se
prese
NT
y
cycle
Avan
t d'ouv
temp
que
ce
s de
ert
pour
et
verro
le
rez-v
r ou
dans
ous
à être
yage
s
.
MON
THLY
Grea
se/oi
ed
Rein
stall
nozz
n.
les.
DIAR
IAME
repa
rar
antes
Aseg
esta
de
úrese
mant
equip
enim
o.
a conti
nta
EN
IMI
l'app
s'éch
areil
de
rir
lavag
temp
la
s sélec
la
lavag
lavag
e désir
e,
uillez
le
qu'il
fond
n'y
est
lavé
Perfo
:
l door
hinge
in
the
Rem
ove
Com
Mant
prue
NTE
:
vacia
máqu
r el
que
de
iento
más
Un
uso
nuac
EN
TO
pièce
appe
s'arrê
porte
l'arrê
te
e à
/le
tionn
couv
de
é.
tourn
façon
ez
au-d
elà
Drain
grit
visua
wash
rm
l check
s.
exac
t origi-
elem
ener
be
nivel
el
ina.
cárte
el
r. Sólo
siste
ma
frecu
más
ente.
ión,
frecu
está
s.
r du
cabin
de
t et
tourn
atten
é soit
ercle
La
, mettr
le
écou
pomp
sécu
e fonct
minu
ritair
teur
taken
ment
from
botto
solut
of
turnta
Retir
Com
ento
e y
del
el
calen
nivel
adec
del
agua
perso
eléct
rico
ente
o
DIR
et
et
er.
à l'excè
Cela
dre
pend
e la
lé.
ionne
"was
e.
h
Whe
to
avoid
durin
m
ion
of
the
from
ble
drive
corre
prue
be
limpi
e los
tador
uado
el
en
nal
califi
esté
Une
table
Le
au
EC
TIV
s d'eau
perm
ant
5 seco
ettra
minu
terie
ra
wate
gent
r, add
n sump
g the
bend
clean
ing
or
sump
sump
. Care
, remo
chain
.
SEM
la
ANA
ctam
posic
ión
ente.
visua
lmen
resid
uos
.
agua
del
cárte
r diaria
cado
fréqu
IMPO
ation
ent.
utilis
suiva
nt
ES
s'éco
de
à la
vape
ndes
du
que
befor
NOT
E:
Disso
for
your
the
has
been
recom
ing
dama
proce
ging
shou
ve
sand
MEN
Lubr
LMEN
origin
al
Retir
e y
te
de
que
la
evita
criba
ment
daña
avan
RTAN
est
plus
impo
fondé
D'E
NT
uler
ur
de
de
amou
e addin
nt
clean
lve
mach
ine.
clean
mend
ed
ss.
heate
ld
be
/
Real
SUAL
MEN
ique
TE:
las
exac
ta.
limpi
las
boqu
e si
.
e.
r el
QUO
pare
r cet
vider
t de
T :
S'ass
rtant
e peut
sur
une
RE
vos
to
g the
the
tank.
ing
manu
ed
quan
and
refille
r ele-
de
la
ice
TE:
una
bisag
ras
es
illas
nece
están
TIDIE
appa
reil.
le
réser
urer
que
utilis
exige
ation
TIE
N
factu
powd
rer's
er
into
of
tity
deter
d with
cárte
Dren
e la
torna
mesa
verifi
cació
de
puer
la
sario
. Rein
insta
ladas
ervoi
Vérifi
er
quoti
NNE
MEN
voir.
Seul
le
systè
r un
entre
moye
nne.
recom
warm
-
daña
r los
soluc
ión
.
n visua
ta.
stale
en
d'end
Dém
omm
r.
Le
remp
dienn
T:
le
perso
me
élect
tien
plus
mend
wate
r
ed
Una
limpi
r el
eza.
elem
sedim
entos
limpi
de
l de
la
Vérifi
onter
ager
l'élém
lissa
ge
emen
t le
nnel
quali
rique
est
agre
máqu
gue
vez
que
ento
. Debe
del
eza
del
cade
na
de
strué
dans
es.
er
visue
et
netto
yer
quoti
ent
nivea
dien
u d'eau
fié
à l'arrê
doit
ré-
t
lo
NOT
A:
ina.
la
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Automatic Parts Washer
MODELS:
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you, consult our web page at
www.CudaUSA.com
Lead,
which is
Front-Load
1.043-444.0
1.043-445.0
1.043-446.0
8.914-383.0-U
08/03/17

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Summary of Contents for Kärcher Cuda 4860 Series

  • Page 1 All manuals and user guides at all-guides.com Series 4860 Operator’s Manual Automatic Parts Washer Front-Load MODELS: 1.043-444.0 1.043-445.0 1.043-446.0 90-D H EXC S TO E ON A DET 1-YE R WA r CU 1 LB (1/2 ) PE l 888 This bust heat...
  • Page 2: Machine Data Label

    All manuals and user guides at all-guides.com Machine Data Label Cuda 4860 Operator’s Manual 8.914-383.0 - U...
  • Page 3: Table Of Contents

    All manuals and user guides at all-guides.com Table of Contents Maintenance Machine Data Label ......2 Table of Contents .
  • Page 4: How To Use This Manual

    All manuals and user guides at all-guides.com How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could •...
  • Page 5: Safety

    All manuals and user guides at all-guides.com Safety Introduction & Safety Information This manual is intended as a guide for safely installing, operating and maintaining your Automatic Parts Washer. We reserve the right to make changes at any time without incurring any obligation. Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and...
  • Page 6: General Safety Information

    All manuals and user guides at all-guides.com Safety General Safety Information WARNING: Use extreme caution when opening the door of this WARNING WARNING: To reduce the risk of parts washer. Hot water/detergent WARNING injury, read operating instructions vapors will be emitted. Stand carefully before using.
  • Page 7 All manuals and user guides at all-guides.com Safety WARNING: Slips and falls from wet surfaces could cause serious injury. 12. Use caution when lifting items in and out of parts basket to prevent back injuries. 13. Always ensure that your parts washer is clean. Pump and heating elements could be damaged by continued build-up of sludge.
  • Page 8: Operations

    All manuals and user guides at all-guides.com Operations Component Identification - Front View Optional Two Revolving Door Tier Turntable Revolving Steam Vent Door Pivot Assy Door Safety Switch Plunger Detail See Control Box Illus. Door Latch Containment Pump Ring H EXC S TO U SE A DET...
  • Page 9: Component Identification - Rear View

    All manuals and user guides at all-guides.com Operations Component Identification - Rear View Steam Vent Door Safety Switch Detail See Main Control Panel Illus. Turntable Drive Enclosure 1- Y N LY N TY ) PE (1 /2 W AT 1 LB ) OF vi si 5 LI...
  • Page 10: Installation

    All manuals and user guides at all-guides.com Operations Installation Step 2: Connect A Compressed-air Line And Accessories Before You Begin This step is required for machines equipped with the To prepare to install the machine, choose an unob- optional power brush and hand detail brush. If your structed, level site that allows convenient access for machine does not have these options, skip the operators and maintenance personnel.
  • Page 11: Step 3: Connect A Water Line

    All manuals and user guides at all-guides.com Operations Step 3: Connect a water line 3. When the water level indicator indicates that the sump is full, shut off the water. If your machine is This step is required for machines equipped with the equipped with the automatic water fill system the optional automatic water fill system.
  • Page 12: Main Operating Components

    All manuals and user guides at all-guides.com Operations Main Operating Components Low Water Indicator Familiarize yourself with the main operating compo- The low water indicator light illuminates if the wash nents before operating the machine. solution in the sump is low. For more information see Automatic Water Fill Diagram.
  • Page 13: Door Safety Switch

    All manuals and user guides at all-guides.com Operations Door Safety Switch Debris Screen The debris screen is located just below the wash The door safety switch is located on the rear of chamber, and is accessible from the front of the the machine, just above the main electrical panel.
  • Page 14: Oil Skimmer System

    All manuals and user guides at all-guides.com Operations Oil Skimmer System Detail Tray and Sump Assembly (Optional) Detail Tray The oil skimmer system is located on the right rear corner of the machine. It automatically removes oil from The detail tray is located on the right side of the the wash solution to prolong its useful life.
  • Page 15: Using The Power Brush

    All manuals and user guides at all-guides.com Operations Using the Power Brush Adjusting the Flow of Cleaning Solution WARNING: Particles dislodged by the power brush The flow of cleaning solution through the detail brush is could cause serious injury to your eyes. Always pre-set at the factory.
  • Page 16: Filtration And Sump Sweep Systems (Optional)

    All manuals and user guides at all-guides.com Operations Automatic Water Fill Diagram WATER LEVEL OK: LOW WATER LEVEL: SUMP FILLING: Both switches OPEN, Automatic Top switch CLOSED, Bottom Switch Top switch CLOSED, Bottom Switch Water Fill Valve (if installed) CLOSED, CLOSED, Automatic Water Fill Valve (if OPEN, Automatic Water Fill Valve (if Heating Element ON.
  • Page 17: Detergent Concentration

    All manuals and user guides at all-guides.com Operations Detergent Concentration WARNING: Hot, high-pressured cleaning solution could cause serious injury. Always wear rubber Manufacturer's detergents are the only detergents gloves and approved eye protection when loading approved for use with our automatic parts washers. and unloading the machine.
  • Page 18: Maintenance

    All manuals and user guides at all-guides.com Maintenance Maintaining The Machine To ensure optimum performance and trouble-free oper- ation, observe the following maintenance schedule consistently. Grease Fitting Daily Maintenance • Check the water level; add water if necessary. • Clean the debris screen. •...
  • Page 19: Cleaning And Aligning The Spray Nozzles

    All manuals and user guides at all-guides.com Maintenance Cleaning and Aligning the Spray Nozzles To remove oil from the cleaning solution, perform the following procedure: To ensure optimum cleaning performance, it is 1. Allow the machine to sit idle for at least 30 minutes important that you examine the spray nozzles periodi- to allow the oil to float to the surface of the wash cally and clean and align them if necessary.
  • Page 20: Cleaning The Filters

    All manuals and user guides at all-guides.com Maintenance 3. Position the three-way wash solution valve. Manual Sump Clean out To manually clean out the sump, perform the following procedure: 1. If your machine is equipped with a detail sump, dump the contents of the detail sump into the main sump chamber.
  • Page 21: Repairing The Machine

    All manuals and user guides at all-guides.com Maintenance 1. Turn off the machine and open the door. Repairing The Machine 2. If your machine is equipped with the Auto-Fill The following procedures outline the steps necessary feature, turn off the water at the supply line. to replace specific items on the machine that could wear out or otherwise fail.
  • Page 22: Thermostat

    All manuals and user guides at all-guides.com Maintenance Thermostat Turntable Motor Required Tools and Equipment Required Tools and Equipment • 5/16" wrench or socket • 5/16" wrench or socket • medium phillips-head screwdriver • 1/2" wrench or socket • large flat-head screwdriver •...
  • Page 23: Timers And Switches On The Control Panel

    All manuals and user guides at all-guides.com Maintenance 7. Reach into the drive pulley access hole with your Timers and Switches on the Control Panel fingers to remove the chain from the drive Required Tools and Equipment sprocket. Take care not to let the chain slip into the •...
  • Page 24: Oil Skimmer Motor

    All manuals and user guides at all-guides.com Maintenance Oil Skimmer Motor 3. Remove the two wire nuts from the power leads to disconnect the leads from the motor, and discon- Required Tools and Equipment nect the conduit from the motor housing. •...
  • Page 25 All manuals and user guides at all-guides.com Maintenance 6. Remove the three screws from the skimmer motor mounting plate to remove the motor from the skimmer assembly. Screws 7. Reassemble the skimmer assembly and replace it on the machine. Assembly is the reverse of removal.
  • Page 26: Troubleshooting

    All manuals and user guides at all-guides.com Maintenance Troubleshooting Troubleshooting the Electrical System To troubleshoot the electrical system use the following diagrams to eliminate the possibility of a blown fuse or a bad connection, then refer to Testing Individual Components to determine which component is causing the problem.
  • Page 27 All manuals and user guides at all-guides.com Maintenance To Safety To Side Switch Control Box Secondary Fuse Primary Fuses Transformer Pump Fuses Heater Fuses Grounding Pump Contactor Junction Box To Heating To Transfer Element Pump Pump Overload Heater Contactor Power Measure Voltage Across Electrical Panel is OK, L1, L2 and L3 Terminals...
  • Page 28: Testing Individual Components

    All manuals and user guides at all-guides.com Maintenance Testing Individual Components 15 KW Heating Element NOTE: The following troubleshooting procedures These machines use two three-phase heating require the use of a volt/ohm meter. If you are not elements. Three-phase heating elements are complex familiar with using a volt/ohm meter do not attempt to components;...
  • Page 29 All manuals and user guides at all-guides.com Maintenance 3. Inspect the start capacitor. If it appears swollen or deformed, it is no longer functional; replace the start capacitor. Start Capacitor 4. If the start capacitor has not visibly failed, remove it from the motor bracket, disconnect the wires, and test it for shorts using an ohm meter.
  • Page 30 All manuals and user guides at all-guides.com Maintenance The following tables list common operating problems and possible solutions. If your machine exhibits problems not listed here, or if the suggested solution does not solve your problem, contact your dealer or a customer service representative.
  • Page 31 All manuals and user guides at all-guides.com Maintenance PROBLEM POSSIBLE CAUSE SOLUTION Verify that no service is being performed on the Main power disconnect is off machine, then turn the main power disconnect on. Check the door latch and door closure safety switch; Door is not closing properly adjust if necessary MACHINE FAILS TO...
  • Page 32 All manuals and user guides at all-guides.com Maintenance PROBLEM POSSIBLE CAUSE SOLUTION Blown fuse Check for a blown fuse; replace if necessary. Turn on the skimmer motor and observe the contact between the skimmer blades and the skimmer disk. If Skimmer blades are too tight the blades skip, bind, or leave a significant scratch on the disk, they are too tight.
  • Page 33: Parts

    All manuals and user guides at all-guides.com Parts Parts 1.043-444.0, 1.043-445.0, 1.043-446.0 CUDA 4860 Cuda 4860 Operator’s Manual 8.914-383.0 - U...
  • Page 34: Cuda 4860 Front

    All manuals and user guides at all-guides.com Cuda 4860 Front For Detail See Latch Assy Cuda 4860 Operator’s Manual 8.914-383.0 - U...
  • Page 35 All manuals and user guides at all-guides.com Cuda 4860 Front PART NO. DESCRIPTION NOTES 8.916-237.0 WELDMENT, CABINET 4860 8.916-236.0 WELDMENT, CABINET 4860 (W/12" HGT EXT) 8.916-241.0 WELDMENT, DOOR 4860 8.916-239.0 WELDMENT, DOOR 4860 (W/12" HGT EXT) 8.749-443.0 ASSY, TURNTABLE 4860 8.916-245.0 WELDMENT, DEBRIS TRAY, 4860 8.916-249.0...
  • Page 36 All manuals and user guides at all-guides.com Cuda 4860 Front PART NO. DESCRIPTION NOTES 9.802-773.0 NUT, 1/4", ESNA, NC 8.712-951.0 25-1/8" FOAM STRIP-1/8" X 1" ADHESIVE BACK SEAL, BULB TYPE EPDM, FOR 12G THK, EPDM, 8.915-388.0 68-1/2" SIDE PROFILE SEAL, BULB TYPE EPDM, FOR 12G THK, EPDM, 80-1/2"...
  • Page 37 All manuals and user guides at all-guides.com Cuda 4860 Front PART NO. DESCRIPTION NOTES 8.749-447.0 ANGLE, DOOR TOP 4860 8.915-388.0 25-5/8" SEAL, BULB TYPE EPDM, FOR 12 G THK, EPDM 9.802-802.0 WASHER, 1/4" FLAT 9.804-567.0 NUT, 10-32, ESNA 8.718-794.0 SCREW, 10-32 X 3/4", HEX WAS, SL, MS, SS 9.801-126.0 LABEL, CUDA, 24"...
  • Page 38: Spray Arm

    All manuals and user guides at all-guides.com Spray Arm Side View View Rotate Each Nozzle Approx. 3° Align Notch In Each From Center Spray Nozzle With Line Of Pipe The Center Of The Turntabl Cuda 4860 Operator’s Manual 8.914-383.0 - U...
  • Page 39 All manuals and user guides at all-guides.com Spray Arm PART NO. DESCRIPTION NOTES 8.706-081.0 CAP, PIPE 1" NPT 8.749-455.0 PIPE, UPPER SPRAY MANIFOLD 8.712-973.0 NOZZLE, 50°. #6 STEEL 8.712-996.0 PIPE, ELL 90° 1-1/2" X 1" REDUCING BLACK 8.749-482.0 UPPER SPRAY ARM RISER 8.749-454.0 NIPPLE, 1-1/2"...
  • Page 40: Cuda 4860 Rear

    All manuals and user guides at all-guides.com Cuda 4860 Rear For Detail See Oil Skimmer E ON ) PE Assy R WA 1 LB (1/2 S TO 1-YE r CU l 888 90-D H EXC A DET W AR a pro e for / AD h NE...
  • Page 41 All manuals and user guides at all-guides.com Cuda 4860 Rear PART NO. DESCRIPTION NOTES 8.916-247.0 WELDMENT, ELECTRICAL BOX 8.916-254.0 WELDMENT, ELECTRIC PANEL 9.804-094.0 81" FOAM STRIP 1/8" X 1/2" ADHESIVE BACK 8.916-252.0 COVER, ELECTRICAL BOX 8.718-794.0 SCREW, 10/32 X 3/4", HEX WAS, SL, MS, SS 9.802-778.0 NUT, WHIZ LOC 5/16"...
  • Page 42 All manuals and user guides at all-guides.com Cuda 4860 Rear PART NO. DESCRIPTION NOTES 9.804-511.0 SCREW, SET 1/4"-28 X 3/8" CUP POINT SS 8.718-582.0 SCREW, 1/4" X 1/2" HH NC 9.804-297.0 LABEL, HOUR METER 9.802-517.0 CONNECTOR, 1/2" L/T, 90°, BLACK 8.916-277.0 COVER, GEAR MOTOR ACCESS 9.802-798.0...
  • Page 43 All manuals and user guides at all-guides.com Cuda 4860 Rear PART NO. DESCRIPTION NOTES 9.803-831.0 CONNECTOR, 3/4" L/T, 90°, BLACK 8.913-741.0 PUMP SPACER 8.718-611.0 BOLT, 1/4-20 X 3-1/2", NC HH TAP 9.802-773.0 NUT, 1/4", ESNA, NC 9.804-376.0 GASKET, PUMP PLATE CENTER SELF ADHESIVE 8.916-276.0 PLATE, PUMP MOUNTING 4860 9.804-375.0...
  • Page 44: Control Panel

    All manuals and user guides at all-guides.com Control Panel Cuda 4860 Operator’s Manual 8.914-383.0 - U...
  • Page 45 All manuals and user guides at all-guides.com Control Panel PART NO. DESCRIPTION NOTES 9.804-094.0 36" FOAM STRIP 1/8" X 1/2" ADHESIVE BACK 8.916-256.0 COVER, CONTROL BOX, 4860 KÄRCHER 8.718-810.0 SCREW, WHIZ LOC FLANGE 8.756-489.0 TIMER, 60 MIN, SPRING WOUND 8.756-490.0 TIMER, 12 HOUR, SPRING WOUND 8.756-488.0 TIMER, 30 MIN, SPRING WOUND...
  • Page 46: Electrical Box

    All manuals and user guides at all-guides.com 230V Electrical Box Oil Skimmer Auto Fill Option Timer Option Cuda 4860 Operator’s Manual 8.914-383.0 - U...
  • Page 47 All manuals and user guides at all-guides.com 230V Electrical Box PART NO. DESCRIPTION NOTES 8.713-604.0 CONNECTOR, ELEC. PIN FEMALE 8.713-603.0 CONNECTOR, ELEC. 3 PIN MALE 8.713-656.0 CONNECTOR, ELEC. 3 PIN FEMALE 8.713-768.0 CONNECTOR, ELEC.PIN MALE 8.713-604.0 CONNECTOR, ELEC. PIN FEMALE 8.713-603.0 CONNECTOR, ELEC.
  • Page 48: Electrical Box

    All manuals and user guides at all-guides.com 460V Electrical Box Oil Skimmer Auto Fill Option Timer Option Cuda 4860 Operator’s Manual 8.914-383.0 - U...
  • Page 49 All manuals and user guides at all-guides.com 460V Electrical Box PART NO. DESCRIPTION NOTES 8.713-604.0 CONNECTOR, ELEC. PIN FEMALE 8.713-603.0 CONNECTOR, ELEC. 3 PIN MALE 8.713-656.0 CONNECTOR, ELEC. 3 PIN FEMALE 8.713-768.0 CONNECTOR, ELEC.PIN MALE 8.713-604.0 CONNECTOR, ELEC. PIN FEMALE 8.713-603.0 CONNECTOR, ELEC.
  • Page 50: Electrical Box

    All manuals and user guides at all-guides.com 575V Electrical Box Oil Skimmer Auto Fill Option Timer Option Cuda 4860 Operator’s Manual 8.914-383.0 - U...
  • Page 51 All manuals and user guides at all-guides.com 575V Electrical Box PART NO. DESCRIPTION NOTES 8.713-604.0 CONNECTOR, ELEC. PIN FEMALE 8.713-603.0 CONNECTOR, ELEC. 3 PIN MALE 8.713-656.0 CONNECTOR, ELEC. 3 PIN FEMALE 8.713-768.0 CONNECTOR, ELEC. PIN MALE 8.713-604.0 CONNECTOR, ELEC. PIN FEMALE 8.713-603.0 CONNECTOR, ELEC.
  • Page 52: Oil Skimmer

    All manuals and user guides at all-guides.com Oil Skimmer 8, 9 Cuda 4860 Operator’s Manual 8.914-383.0 - U...
  • Page 53 All manuals and user guides at all-guides.com Oil Skimmer PART NO. DESCRIPTION NOTES 8.718-810.0 SCREW, 10/32" X 1/2", WHIZ LOC FLANGE 8.913-733.0 COVER, MOTOR, DISC SKIMMER SS 9.800-016.0 LABEL, DISC. POWER SUPPLY 9.804-102.0 BLADE, WIPER, DISC SKIMMER SS 9.802-776.0 NUT, 5/16 ESNA 8.918-672.0 DISC, SKIMMER SS 9.802-791.0...
  • Page 54: Door Latch

    All manuals and user guides at all-guides.com Door Latch Cuda 4860 Operator’s Manual 8.914-383.0 - U...
  • Page 55 All manuals and user guides at all-guides.com Door Latch PART NO. DESCRIPTION NOTES 8.922-114.0 HANDLE, LATCH, SS 8.753-733.0 WASHER, 7/16" BRASS 8.751-823.0 WASHER, 7/16" FLAT SS 9.802-805.0 WASHER, 5/16" FLAT SS 9.802-777.0 NUT, 5/16-18, ESNA, SS 8.753-710.0 BOLT, CARRIAGE, 1/4 X 1" SS 8.922-111.0 LINK, LATCH, SS 8.921-274.0...
  • Page 56 All manuals and user guides at all-guides.com 8.914-383.0 • Printed in U.S.A.

This manual is also suitable for:

1.043-444.01.043-445.01.043-446.0

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