Water Treatment; Filling The Appliance And Adding Inhibitor - Worcester Greenstar 8000 Life Series Installation And Maintenance Instructions Manual

▶ Check that the flue is correctly fitted, airtight, free from any
obstruction and the connections are secure.
▶ Check that the condensate pipe work is connected properly and that
there are no leaks.
NOTICE:
If the appliance is not to be commissioned immediately then, after
successfully completing all of the checks and any rectification work:
▶ Isolate the electricity supply.
▶ Isolate the gas supply.
▶ Close the shut-off valve for the cold water inlet.
▶ Close the water shut-off valves to the appliance.
▶ Label appropriately.
6.2

Water treatment

Primary system flushing (Central Heating)
Ensure that the system has been cleaned:
• Following the guidance of BS 7593:
– Code of Practice for treatment of water in hot water central
heating systems.
• Overview available in Pre-installation, Cleaning primary systems
section.
Inhibitor (Central Heating):
Add a suitable inhibitor that is compatible with aluminium (or combined
inhibitor/anti-freeze, if the system is exposed to freezing conditions), to
the heating system in accordance with the DWTA code of practice and
manufacturer's guidelines.
The pH value of the system water must be between 6.5 and 8 or the
appliance warranty will be invalidated.
The inhibitor or combined inhibitor/anti-freeze must not cause damage
to the materials within the appliance (aluminium, mild steel, stainless
steel, copper and brass) and any other materials/components within the
system.
▶ Record the date when the inhibitor was added to the system on the
guarantee card.
▶ The concentration level of inhibitor in the system should be checked
every 12 months or sooner if system content is lost.
NOTICE:
Sealing agents
Normally the addition of sealing agents to the system water is not
permitted as this can cause problems with deposits left in the heat
exchanger.
▶ In cases where all attempts to find a system micro leak have failed,
Worcester, Bosch Group supports the use of Fernox F4 leak sealer.
Greenstar 8000 Life – 6720883865 (2019/02)
6.2.1

Filling the appliance and adding Inhibitor

Before pressurising the system.
Additional expansion vessel fitted to the system.
The appliance integral expansion vessel is pre-charged to 1.0bar (equal
to a static head of 10.0m (32.8ft)). A Schrader type valve is fitted to the
expansion vessel to allow for pressure adjustment if required.
▶ If an extra expansion vessel is fitted to the central heating system,
ensure that it is set to the same pressure as the appliance internal
expansion vessel, refer to separate instructions supplied with the
extra expansion vessel.
Filling the system - Sealed systems
NOTICE:
▶ Salt based softened water must not be used to fill the central heating
system.
▶ Check drain cocks and manual air vents are closed and all radiator
valves are open. Add a suitable inhibitor or combined inhibitor/anti-
freeze, if the system is exposed to freezing conditions, to the heating
system water in accordance with the manufacturers instructions.
▶ Turn on the water main and open the system valves.
▶ Fill the system to between 1 and 1.5 bar via a WRAS approved filling
loop or one of the Integrated filling link accessories.
– Refer to Integrated filling link accessory instructions for
operation and use.
▶ The Automatic Air Vent will release any air trapped in the appliance.
▶ Manually vent all radiators, tighten when completed and check the
system for any leaks and correct if required.
▶ Top up the system pressure if the pressure drops below 1 bar.
▶ Isolate and remove filling loop connections to the system.
– Refer to Integrated filling link accessory instructions for any
further actions required after filling the system.
Optional automatic filling link is available as an accessory. It can be used
to fill the system.
▶ Integrated filling link is supplied with the appliance, see overview 
page 7.
The pressure gauge and pressure information within the control panel
display menu, will show a different reading. This is due to the accuracy of
the digital sensor and is normal. During installation refer to the reading
on the pressure gauge
Integral keyless filling link
Locate the filling link and follow the instructions for re-pressurising the
system.
Fig. 58
Commissioning
0010023634-001
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