Vertex Standard VX-2500V Service Manual

Vertex Standard VX-2500V Service Manual

Vhf fm transceiver
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VHF FM Transceiver
VX-2500V
Service Manual
©
2003 VERTEX STANDARD CO., LTD.
Introduction
This manual provides technical information necessary for servicing the VX-2500V Transceiver.
Servicing this equipment requires expertise in handling surface-mount chip components. Attempts by non-qualified
persons to service this equipment may result in permanent damage not covered by the warranty, and may be illegal in
some countries.
Two PCB layout diagrams are provided for each double-sided circuit board in the transceiver. Each side of thr board is
referred to by the type of the majority of components installed on that side ("leaded" or "chip-only"). In most cases one
side has only chip components, and the other has either a mixture of both chip and leaded components (trimmers, coils,
electrolytic capacitors, ICs, etc.), or leaded components only.
While we believe the technical information in this manual to be correct, Vertex Standard assumes no liability for damage
that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any
inconsistencies in the technical information would be appreciated.
Specifications .................................................... 2
DSUB 9-pin Accessory Connector ................. 3
Block Diagram ................................................... 5
Interconnection Diagram ................................ 7
Circuit Description ........................................... 9
(EC031N90A)
Contents
Alignment ..................................................... 11
RF Unit Jumper Information ..................... 16
Board Unit (Schematics, Layouts & Parts)
RF Unit .......................................................................... 17
Panel Unit ..................................................................... 31
VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
International Division
8350 N.W. 52nd Terrace, Suite 201, Miami, FL 33166, U.S.A.
YAESU EUROPE B.V.
P.O. Box 75525, 1118 ZN Schiphol, The Netherlands
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
1

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Table of Contents
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Summary of Contents for Vertex Standard VX-2500V

  • Page 1: Table Of Contents

    ICs, etc.), or leaded components only. While we believe the technical information in this manual to be correct, Vertex Standard assumes no liability for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any inconsistencies in the technical information would be appreciated.
  • Page 2: Specifications

    Specifications General Frequency range : 134-160 MHz (Type A) 148-174 MHz (Type C) Number of Systems : Number of Groups : Number of Channels : 250 channels (Conventional) 640 channels (Trunking) PLL Steps : 5.0 kHz/ 6.25kHz Power Supply Voltage : 13.8V DC ±15 % Channel Spacing : 12.5 / 25.0 kHz...
  • Page 3: Dsub 9-Pin Accessory Connector

    DSUB 9-pin Accessory Connector Pin 1 : Output Logic squelch High: Radio receiving the signal with the correct CTCSS, DCS, or LTR ID. Low: Radio not receiving the signal with the correct CTCSS, DCS, or LTR ID. Pin 2 : Output Rx discriminator JP3 (JP1503) - Flat: 10 Hz to 3.0 kHz (140 mVrms / STD deviation with 600 ohm termination) JP4 (JP1504) - Filtered 300 Hz to 3.0 kHz (70 mVrms / STD deviation with 600 ohm termination) * Note: JP3 is closed from the factory, and JP4 is not closed from the factory.
  • Page 4: Exploded View & Miscellaneous Parts

    Exploded View & Miscellaneous Parts REF. VXSTD P/N DESCRIPTION QTY. • U20206002 BINDING HEAD SCREW M2.6 x 6 NI ‚ U20306002 BINDING HEAD SCREW M3 x 6 NI ƒ U20308002 BINDING HEAD SCREW M3 x 8 NI † „ U24306002 TAPTITE SCREW M3 x 6 NI U24308001 TAPTITE SCREW M3 x 8...
  • Page 5: Block Diagram

    Block Diagram (1)
  • Page 6 Block Diagram (2)
  • Page 7: Interconnection Diagram

    Interconnection Diagram...
  • Page 8 Note...
  • Page 9: Circuit Description

    After volume adjustment by 1. Overview Q2014 (M62364FP), the audio signal is amplified by the The VX-2500V is a VHF FM mobile transceiver designed AF power amplifier Q1509 (TDA2003H) and passed to to operate in the frequency range of 134 to 174MHz.
  • Page 10 Circuit Description The output of the VCO is amplified by the Q1020 and rout- 7. Power Supply Circuits ed to the pin 5 of the PLL IC. Also the output of the VCO 7-1 All 13.8V is amplified by the Q1021 and routed first local/ Power 13.8V is always supplied to Power AMP Q1014 Module according to D1022 .
  • Page 11: Alignment

    Alignment Introduction Required Test Equipment r RF Signal Generator with calibrated output level The VX-2500V is carefully aligned at the factory for the at 500MHz specified performance across the frequency range speci- r Deviation Meter (linear detector) fied for each version. Realignment should therefore not...
  • Page 12 Alignment Setup the test equipment as shown below, apply 13.8V PLL VCV DC power to the transceiver. ¦ Connect the positive lead of the DC voltmeter to the test point TP1007 (VCV) on the RF-Unit, as The transceiver must be programmed for use in the in- indicated in the figure, and the negative lead to tended system before alignment is attempted.
  • Page 13 Alignment The alignment tool outline Menu of the tool Installation the tool [0] Common TX This alignment tool consists, MS-DOS based, only one ex- - [0] Tx Power High ecute file “svc47.exe.“ You make a directly as you think This parameter is used to align TX High power (25W). fit, and copy this file.
  • Page 14 Alignment - [3] REF Deviation - [5] DCS Deviation This parameter is used to align the REF Deviation. This parameter is used to align the DCS deviation. ¦ Press [ Enter ] on “[3] REF Deviation” to align REF ¦ Press [ Enter ] on “[5] DCS Deviation” to align Deviation.
  • Page 15 Alignment [1] Common RX - [0] Tight NSQL This parameter is used to align the noise level in squelch Tight. It adjusts this alignment RX Tuning after ending. ¦ Select the MID frequency channel in alignment range. ¦ Set the SG output level to 0dBm EMF, and obey the message.
  • Page 16: Rf Unit Jumper Information

    RF Unit Jumper Information JP1501 (JP1) : Determine the output supply voltage at pin 8 of DSUB 9-pin Accessory Connector. Close: +5.0 V (Maximum 100 mA) Open: No Action JP1502 (JP2) : Determine the output supply voltage at pin 8 of DSUB 9-pin Accessory Connector. Close: +13.8 V (Maximum 100 mA) Open: No Action JP1503 (JP3) : Determine the Rx discriminator output characteristic at pin 2 of DSUB 9-pin Accessory Connec-...
  • Page 17: Rf Unit

    RF Unit Circuit Diagram (1) RX: 0 V TX: 1.6 V WIDE: 0 V NARROW: 5.0 V RX: 0 V TX: 1.9 V HIGH POWER: 0 V LOW POWER: 0 V RX: 0 V HIGH POWER: 2.6 V RX: 0 V 0.8 ~ 2.3 V TX: 5.5 V LOW POWER: 1.0 V...
  • Page 18 RF Unit Circuit Diagram (2) 4.8 V 2.2 V 1.2 V 0.7 V 1.3 V RX WIDE: 0.2 ~ 3.8 V RX NARROW: 0.2 ~ 3.5 V TX: 0.2 V RX WIDE: 0.8 ~ 3.8 V RX NARROW: 0.8 ~ 3.1 V RX: 0.3 V TX: 0.8 V TX: 0 V...
  • Page 19 RF Unit Parts Layout (Side A) TDA2003H SA7025DK NJM2902V M5223 2SA1602A (MF) 2SB1301 (ZQ) 2SC4154 (LE) 2SK508 (K52) 3SK228 (XR) IMH6A (H6) RT1N241M (N2) HSM88AS (C1) (Q1509) (Q1023) (Q1003, 1503) (Q1019) (Q1505) (Q1511) (Q1501) (Q1013) (Q1026) (Q1017) (Q1002, 1006, (D1011, 1012) 1016, 1032, 1033, 2SD1368CB (CB) 2SC4226 (R22)
  • Page 20 RF Unit Parts Layout (Side B) 1SS321 (F9) (D1022) MC2848 (A6) (D1024, 1026) MC2850 (A7) (D1501, 1502, 1503) RT1N241M (N2) (Q1012, 1030, 1516, 1517) PDTC114TE (24) (Q1508, 1510) RA30H1317M TA31136FN 2SB1201S 2SA1602A (MF) 2SB1132 (BA) 2SC4116 (LG) 2SC5415E (EA) 2SJ125D (JD) DTB123EK (F12) IMH6A (H6) MM1216ENRE...
  • Page 21 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR PCB with Component CB1724001 Printed Circuit Board AC031N000 FR0075900 C 1001 CHIP CAP. 470pF GRM39CH471J50PT K22174249 C 1002 CHIP CAP. 0.001uF 630V GHM1030R102K630PT K22281801 C 1003 CHIP CAP.
  • Page 22 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1081 CHIP CAP. 470pF GRM39CH471J50PT K22174249 C 1082 CHIP CAP. 220pF GRM39CH221J50PT K22174243 C 1083 CHIP CAP. 470pF GRM39CH471J50PT K22174249 C 1084 CHIP CAP. 0.1uF GRM39B104K16PT K22124805...
  • Page 23 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1168 CHIP CAP. 470pF GRM39CH471J50PT K22174249 C 1169 CHIP CAP. 0.01uF GRM39B103M50PT K22174823 C 1170 CHIP CAP. 22pF GRM39CH220J50PT K22174219 C 1171 CHIP CAP. 10pF GRM39CH100D50PT K22174211...
  • Page 24 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1246 CHIP CAP. 0.01uF GRM39B103M50PT K22174823 C 1247 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 1248 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 C 1249 CHIP CAP. 12pF GRM39CH120J50PT K22174213...
  • Page 25 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 1541 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 C 1543 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 C 1544 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 C 1545 CHIP CAP. 0.1uF GRM39B104K16PT K22124805...
  • Page 26 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR L 1032 M.RFC 0.082uH HK1608 82NJ-T L1690527 L 1033 M.RFC 0.22uH HK1608 R22J-T L1690940 L 1034 M.RFC 0.082uH HK1608 82NJ-T L1690527 L 1035 M.RFC 0.22uH HK1608 R22J-T L1690940...
  • Page 27 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1015 CHIP RES. 100k 1/16W RMC1/16 104JATP J24185104 R 1016 CHIP RES. 100k 1/16W RMC1/16 104JATP J24185104 R 1017 CHIP RES. 150k 1/16W RMC1/16 154JATP J24185154 R 1018...
  • Page 28 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1091 CHIP RES. 1/16W RMC1/16 393JATP J24185393 R 1092 CHIP RES. 2.2k 1/16W RMC1/16 222JATP J24185222 R 1093 CHIP RES. 1/16W RMC1/16 560JATP J24185560 R 1094 CHIP RES.
  • Page 29 RF Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 1505 CHIP RES. 1/16W RMC1/16 331JATP J24185331 R 1506 CHIP RES. 2.2k 1/16W RMC1/16 222JATP J24185222 R 1507 CHIP RES. 1.2k 1/16W RMC1/16 122JATP J24185122 R 1508 CHIP RES.
  • Page 30 RF Unit Parts List Note DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR...
  • Page 31: Panel Unit

    PANEL Unit Circuit Diagram 5.0 V 1.3 V 1.8 V 2.3 V 1.8 V 1.0 V 1.3 V 2.6 V LIGHT ON: 3.9 V LIGHT OFF: 0 V TX: 1.8 V BUSY: 2.2 V 0.8 V 3.2 V 0.8 V 5.0 V 0.6 V 0.8 V...
  • Page 32 PANEL Unit Note...
  • Page 33 PANEL Unit Parts Layout (Side A) LC87F72C8A BU4066BF S-93C56AMFN S-80835CNMC 2SC4617 (BR) BRPG1211C DA221 (K) MC2846 (A4) (Q2013) (Q2024) (Q2011) (Q2003) (Q2004, 2020) (D2004) (D2003, 2033, 2034) (D2011)
  • Page 34 PANEL Unit Parts Layout (Side B) AK2345 LA8630M NJM2902V NJM78L05 2SC4617 (BR) PDTC144EE (08) RT1N241M (N2) RT1P441U (P3) DA221 (K) (Q2016) (Q2017) (Q2015, 2021, 2022) (Q2006) (Q2001, 2002, (Q2019) (Q2008, 2010, 2025) (Q2009) (D2001, 2002, 2005, 2005, 2007) 2009, 2012, 2013, M62364FP 2036) (Q2014)
  • Page 35 PANEL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR PCB with Component CB1725001 Printed Circuit Board AC031U000 FR0076300 C 2001 CHIP CAP. 0.1uF LMK105BJ104KV-F K22108806 C 2002 CHIP TA.CAP. 10uF 6.3V TEMSVA0J106M-8R K78080027 C 2003 CHIP CAP.
  • Page 36 PANEL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR C 2081 CHIP CAP. 10pF UMK105CH100DW-F K22178258 C 2083 CHIP CAP. 820pF UMK105B821KW-F K22178828 C 2085 CHIP TA.CAP. 10uF 6.3V TEMSVA0J106M-8R K78080027 C 2086 CHIP CAP.
  • Page 37 PANEL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR Q 2019 TRANSISTOR PDTC144EE G3070244 Q 2020 TRANSISTOR 2SC4617 TL R G3346178R Q 2021 NJM2902V-TE1 G1091679 Q 2022 NJM2902V-TE1 G1091679 Q 2024 BU4066BF-E2 G1092593 Q 2025 TRANSISTOR RT1N241M-T11-1...
  • Page 38 PANEL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 2071 CHIP RES. 1.5M 1/16W RMC1/16S 155JTH J24189063 R 2072 CHIP RES. 1.5k 1/16W RMC1/16S 152JTH J24189027 R 2073 CHIP RES. 1.5k 1/16W RMC1/16S 152JTH J24189027 R 2074...
  • Page 39 PANEL Unit Parts List DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR R 2162 CHIP RES. 1/16W RMC1/16S 823JTH J24189048 R 2163 CHIP RES. 1/16W RMC1/16S 221JTH J24189017 R 2164 CHIP RES. 100k 1/16W RMC1/16S 104JTH J24189049 R 2168 CHIP RES.
  • Page 40 PANEL Unit Parts List Note DESCRIPTION VALUE TOL. MFR'S DESIG VXSTD P/N VERS. LOT SIDE LAY ADR...
  • Page 41 Copyright 2003 VERTEX STANDARD CO., LTD. All rights reserved. No portion of this manual may be reproduced without the permission of VERTEX STANDARD CO., LTD.

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