Carrier 25HCC5 Installation Instructions Manual

Carrier 25HCC5 Installation Instructions Manual

Single stage heat pumps with puronr refrigerant 1-1/2 to 5 nominal tons

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25HCC5, 25HPB6
Single Stage Heat Pumps
with Puronr Refrigerant
1–1/2 To 5 Nominal Tons
NOTE: Read the entire instruction manual before starting the installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory–authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
current editions of the National Electrical Code (NEC) NFPA 70.
In Canada, refer to current editions of the Canadian electrical code
CSA 22.1.
Recognize safety information. This is the safety–alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety–alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death.
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out and
tag switch with a suitable warning label.
WARNING
!
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors.
mixtures of air or gases containing
oxygen can lead to an explosion.
Installation Instructions
WARNING signifies hazards
Pressurized
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where
unit operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate
for unit capacity.
3. Run refrigerant tubes as directly as possible by avoiding un-
necessary turns and bends.
4. Leave some slack between structure and unit to absorb vi-
bration.
5. When passing refrigerant tubes through the wall, seal open-
ing with RTV or other pliable silicon–based caulk (see Fig.
1).
6. Avoid direct tubing contact with water pipes, duct work,
floor joists, wall studs, floors, and walls.
! !
.
7. Do not suspend refrigerant tubing from joists and studs with
a rigid wire or strap which comes in direct contact with
tubing (see Fig. 1).
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation (see Fig. 1).
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
(AROUND SUCTION
Fig. 1 – Connecting Tubing Installation
When outdoor unit is connected to factory–approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
AHRI rated indoor unit when connected by 15 ft. (4.57 m) of
field–supplied or factory accessory tubing. For proper unit
operation, check refrigerant charge using charging information
located on control box cover and/or in the Check Charge section of
this instruction.
IMPORTANT: Maximum liquid–line size is 3/8–in. OD for all
residential applications including long line.
IMPORTANT: Always install the factory–supplied liquid–line
filter drier. Obtain replacement filter driers from your distributor or
branch.
OUTDOOR WALL
INDOOR WALL
CAULK
LIQUID TUBE
SUCTION TUBE
INSULATION
THROUGH THE WALL
JOIST
HANGER STRAP
INSULATION
TUBE ONLY)
SUCTION TUBE
1" (25.4 mm)
MIN
LIQUID TUBE
SUSPENSION
A07588

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Summary of Contents for Carrier 25HCC5

  • Page 1 25HCC5, 25HPB6 Single Stage Heat Pumps with Puronr Refrigerant 1–1/2 To 5 Nominal Tons Installation Instructions NOTE: Read the entire instruction manual before starting the installation. SAFETY CONSIDERATIONS INSTALLATION RECOMMENDATIONS Improper installation, adjustment, alteration, service, maintenance, NOTE: In some cases noise in the living area has been traced to or use can cause explosion, fire, electrical shock, or other gas pulsations from improper installation of equipment.
  • Page 2: Installation

    3/8–in. (9.53 mm) Dia. INSTALLATION Tiedown Knockouts in Basepan(2) Places IMPORTANT: Effective January 1, 2015, all split system and packaged air conditioners must be installed pursuant to applicable regional efficiency standards issued by the Department of Energy. CAUTION CUT HAZARD Failure to follow this caution may result in personal injury.
  • Page 3: Make Piping Connections

    Table 1 – Accessory Usage REQUIRED FOR LOW–AMBIENT REQUIRED FOR REQUIRED FOR Accessory COOLING APPLICATIONS SEA COAST APPLICATIONS LONG LINE APPLICATIONS* (Below 55F / 12.8C) (Within 2 miles / 3.22 km) Accumulator Standard Standard Standard Ball Bearing Fan Motor Yes{ Compressor Start Assist Capacitor and Relay Crankcase Heater...
  • Page 4: Fire Hazard

    Connection Tube SERVICE VALVE Diameter Diameter Diameter Diameter VALVE CORE 25HCC5, 25HPB6 18, 24 30, 36, 42, 48 1–1/8 25HCC5 ONLY * Units are rated with 25 ft. (7.6 m) of lineset. See Product Data sheet for performance A14236 data when using different size and length linesets.
  • Page 5: Electrical Shock Hazard

    Connect ground wire to ground connection in control box for 5000 safety. Connect power wiring to contactor as shown in Fig. 8. 4500 4000 DISCONNECT LEAK IN PER N.E.C. AND/OR 3500 SYSTEM LOCAL CODES 3000 CONTACTOR 2500 2000 VACUUM TIGHT 1500 FIELD POWER TOO WET...
  • Page 6 HEAT CAUTION TYPICAL PUMP HP THERMOSTAT FAN COIL UNIT OPERATION AND SAFETY HAZARD 24 VAC HOT Failure to follow this caution may result in personal injury, 24 VAC COM equipment damage or improper operation. S Do not overcharge system with refrigerant. HEAT STAGE 2 S Do not operate unit in a vacuum or at negative pressure.
  • Page 7 Once defrost termination conditions have been met, the following the defrost cycle begins. Defrost cycle is terminated when defrost sequence will occur: The compressor will be de- -energized for thermostat opens, or automatically after 10 minutes. approximately 1 minute, then the reversing valve will be Defrost Speedup de- -energized.
  • Page 8: Check Charge

    Check Charge Factory charge amount and desired subcooling are shown on unit Units with Cooling Mode TXV rating plate. Additional subcooling may be required to achieve Units installed with cooling mode TXV require charging by the optimal heating performance based on the installed indoor unit. subcooling method.
  • Page 9 Table 5 – Additional Subcooling Required - - Model 25H**5 Subcooling Delta from Rating Plate Value Outdoor Unit Tonnage Indoor Unit | Additional Subcooling Required CAP**1814AL* CAP**2414AL* CAP**3014AL* CAP**3614AL* CAP**4221AL* CAP**4817AL* CAP**6021AL* CAP**2414AL* CAP**2417AL* CAP**3017AL* CAP**3617AL* CAP**4224AL* CAP**4821AL* CAP**6024AL* CAP**2417AL* CAP**2517AL* CAP**3614AL* CAP**3621AL*...
  • Page 10: Final Checks

    S Observe all warnings, cautions, and bold text. Catalog No: 25HCC--- HPB--- 02SI Copyright 2018 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Edition Date: 03/18 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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25hpb6

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