Carrier F97CMN Installation, Start-Up, Operating And Service And Maintenance Instructions

F97CMN and G97CMN
Modulating, High Efficiency Condensing
Gas Furnace, 4-Way Multipoise
Installation, Start-up, Operating and Service
NOTE: Read the entire instruction manual before starting the installation.

TABLE OF CONTENTS

Required Notice for Massachusetts Installations . . . . . . . . . . . . . . . . 2
IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Table 1 - Minimum Clearances to Combustible Materials for All Units
4
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 2 - Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
AIR FOR COMBUSTION AND
VENTILATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 3 - Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 4 - Minimum Space Volumes for 100% Combustion, Ventila-
tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . . 9
CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 11
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table 5 - Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 16
Table 6 - Filter Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 7 - Cooling4 and Heating Air Delivery - CFM (Bottom Return5
With Filter). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 8 - Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . . 24
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Table 9 - Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 10 - Vent Termination Kit for Direct Vent (2-pipe) Systems33
Table 11 - Maximum Equivalent Vent Length - Ft. . . . . . . . . . . 41
Table 12 - Deductions from Maximum Equivalent Vent Length - Ft.
(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 13 - Maximum Allowable Exposed Vent Lengths Insulation Ta-
ble. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Maximum Allowable Exposed Vent Length in Unconditioned Space - Ft.
45
Maximum Allowable Exposed Vent Length in Unconditioned Space -
Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Table 14 - Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Table 15 - Approved Combustion-Air and Vent Pipe, Fitting and Ce-
ment Materials (U.S.A. Installations) . . . . . . . . . . . . . . . . . . . . . 49
START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 50
Table 16 - Altitude Derate Multiplier for U.S.A.* . . . . . . . . . . . 54
Table 17 - Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 56
Table 18 - Blower Off Delay Setup Switch . . . . . . . . . . . . . . . . 57
Table 19 - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Table 20 - Orifice Size and Manifold Pressure (In. W.C.) for Gas Input
and Maintenance Instructions
Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
SERVICE AND MAINTENANCE
PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 78
WARNING
!
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury and/or
death.
Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous
gas that can be fatal when inhaled. Follow all installation, maintenance,
and service instructions. See additional information below regarding
the installation of a CO Alarm.
Most states in the USA and jurisdictions in Canada have laws thatrequire
the use of Carbon Monoxide (CO) alarms with fuel burning products.
Examples of fuel burning products are furnaces, boilers, space heaters,
generators, water heaters, stoves/ranges, clothes dryers, fireplaces,
incinerators, automobiles, and other internal combustion engines. Even
if there are no laws in your jurisdiction requiring a CO Alarm, it's highly
recommended that whenever any fuel burning product is used in or
around the home or business that the dwelling be equipped with a CO
Alarm(s). The Consumer Product Safety Commission recommends the
use of CO Alarm(s). The CO Alarm(s) must be installed, operated, and
maintained according to the CO Alarm manufacturer's instructions. For
more information about Carbon Monoxide, local laws, or to purchase a
CO Alarm online, please
https://www.kidde.com.
Use of the AHRI Certified TM Mark indicates
a manufacturer's participation in the program.
For verification of certification for individual
products, go to www.ahridirectory.org .
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1E, with permission of National Fire Protection Association,
Quincy, MA 02269 and American Gas Association, Washington DC
20001. This reprinted material is not the complete and official position
of the NFPA or ANSI on the referenced subject, which is represented
only by the standard in its entirety.
visit the following website.
A200326