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Woods BATWING BW2400X Operator's Manual

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BATWING
®
ROTARY CUTTER
BW2400X, BW2400XQ
BW1620X, BW1620XQ
BW1620XQREV

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Summary of Contents for Woods BATWING BW2400X

  • Page 1 BATWING ® ROTARY CUTTER BW2400X, BW2400XQ BW1620X, BW1620XQ BW1620XQREV...
  • Page 2 TO THE OWNER: Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION ..........2 SPECIFICATIONS.

  • Page 4: Introduction

    SPECIFICATIONS BW1620X, BW1620XQ BW2400X, BW2400XQ BW1620XQREV Cutting Height (Varies with tire selection)..... . . 2" - 15" 2" - 15" Cutting Width .

  • Page 5: Safety Video Order Form

    Safety Video Order Form BE SAFE! BE ALERT! BE ALIVE! BE TRAINED Before Operating Mowers! Safety Training Does Make a Difference. ASSOCIATION OF EQUIPMENT MANUFACTURERS Free Mower Safety Video Fill out and return the order form and we will send you a FREE VHS or DVD video outlining Industrial and Agricultural Mower Safety Practices.
  • Page 6 DVD Format - DVD01052 Safety Video Name: ________________________________________ Phone: __________________ Address: _____________________________________ _____________________________________ _____________________________________ Mower/Cutter Model: ______________________ Serial #: ________________________ Send to: ATTENTION: DEALER SERVICES WOODS EQUIPMENT COMPANY PO BOX 1000 OREGON IL 61061-1000 6 Safety Safety Video Order Form (Rev. 2/6/2006)

  • Page 7: Safety Rules

    SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! TACT A PHYSICIAN IMMEDIAT ELY IF FL UID Safety is a primary concern in the design and ENTERS SKIN OR EYES. DO NOT DELAY. manufacture of our products. Unfortunately, our  Never allow children or untrained persons to efforts to provide safe equipment can be wiped out by an operator’s single careless act.
  • Page 8 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! TRANSPORTATION (Safety Rules continued from previous page)  Make sure driveline guard tether chains are  Power unit must be equipped with ROPS or attached to the tractor and equipment as shown in ROPS cab and seat belt.
  • Page 9 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Continuous operation while the clutch is slip- • If this machine is not equipped with full chain or rubber shielding, operation must be stopped ping could cause heat build-up resulting in fire. when anyone comes within 300 feet (92 m).
  • Page 10 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  Never perform service or maintenance with (Safety Rules continued from previous page) engine running.  Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and ...

  • Page 11: Safety Decals

    17 - PN 1004114 Replacement safety decals can be ordered free DANG NGER from your Woods dealer. To locate your nearest If shaft connection is visible, shield dealer, check the Dealer Locator at is missing. Replace shield before www.WoodsEquipment.com, or in the United States operating equipment.
  • Page 12 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! (Safety Decals continued from previous page) DANGER WARNING DO NOT EXCEED PTO SPEED OF 5 - PN 15922 1000 RPM PTO speeds higher than 1000 RPM ROTATING BLADES AND can cause equipment failure and personal injury.
  • Page 13 SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 12 - PN 1004991 WARNING TRANSPORT LOCK AND CYLINDER REQUIREMENTS RAISED CUTTER CAN DROP AND CRUSH Cutte ers must be equipped with transport lock. SINGLE-ACTING FULL EXTENSION stan All tr...

  • Page 14: Operation

    OPERATION The designed and tested safety of this machine equipment for eyes, hair, hands, hearing, and head; depends on it being operated within the limitations as and respirator or filter mask where appropriate. explained in this manual. Be familiar with and follow all safety rules in the manual, on the cutter and on the CONNECTING CUTTER TO TRACTOR tractor.
  • Page 15 3. Attach cutter using a 1-1/8" clevis pin (1) and clip. 1. To check for potential excessive turn angle, disconnect the driveline from tractor. 4. Attach safety tow chain (2) to drawbar support. Leave enough slack for turning. 2. Start engine and turn as far right or left as possible. 5.
  • Page 16 6. Adjust inner nuts in or out until the rear of the cutter TRACTOR OPERATION is approximately 1/2" higher than the front. (See ARNING Attitude Rod Adjustment, page 16.) 7. Raise cutter, remove jackstands and check deck  Power unit must be equipped with ROPS or height.
  • Page 17 Mowing Tips TRANSPORTING ARNING ARNING  Look down and to the rear and make sure area  Always raise unit and install transport locks is clear before operating in reverse. before transporting. Leak down or failure of  Do not operate or transport on steep slopes. mechanical or hydraulic system can cause equip- ment to drop.
  • Page 18 Wing Lock-Up (Figure 3) 8. Remove hydraulic hoses after tractor is off. 1. Remove safety pin and lock-up pin from storage 9. Remove safety tow chain. position. 10. Remove retainer and high strength drawbar pin. 2. Raise wing and align wing transport lock with 11.

  • Page 19: Owner Service 19

    OWNER SERVICE The information in this section is written for operators BLOCKING METHOD who possess basic mechanical skills. If you need help, To minimize the potential hazards of working under- your dealer has trained service technicians available. neath the cutter, follow these procedures: For your protection, read and follow the safety informa- tion in this manual.
  • Page 20 Description Frequency 1. Driveline U-joint 10 Hours 2. Telescoping shaft 10 Hours 3. Carrier bearing block 40 Hours 4. CV Body assembly 10 hours (10 pumps minimum) 5. Driveline shield 10 Hours 6. Splined yoke 10 Hours 7. Gearbox (above lower Daily line on dipstick) 8.
  • Page 21 Seasonal Lubrication lock clip (12), keyhole plate (11), and shims (9 & 10). Carefully drive blade pin (7) out of crossbar. In addition to the daily recommended lubrication, a 4. Rotate crossbar and repeat for opposite blade. more extensive application is recommended season- ally.
  • Page 22 Blade Sharpening A new slip clutch or one that has been in storage over (Figure 7) the winter may seize. Before operating the cutter, make NOTICE sure it will slip by performing the following operation:  When sharpening blades, grind the same 1.
  • Page 23 Sand down scratches and the edges of areas of tires above the recommended pressure. Never weld or missing paint and coat with Woods spray paint of heat a wheel and tire assembly. The heat can cause an matching color (purchase from your Woods increase in air pressure and result in a tire explosion.

  • Page 24: Troubleshooting

    TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blades Sharpen blades. Worn or broken blades Replace blades. (Replace in pairs only.) Incorrect PTO speed Set at rated PTO speed. Ground speed too fast Reduce ground speed. Drive not functioning (blades do Check drive shaft connection.

  • Page 25: Dealer Service 25

    DEALER SERVICE The information in this section is written for dealer ser- Seal Installation vice personnel. The repair described here requires NOTE: Proper seal installation is important. An improp- special skills and tools. If your shop is not properly erly installed seal will leak. equipped or your mechanics are not properly trained in this type of repair, you may be time and money ahead 1.
  • Page 26 Horizontal Shaft Seal Replacement 6. Support housing in vise in a horizontal position. 7. The castle nut (14), cotter pin (13), and hub were 1. Disconnect and remove the driveline from the already removed with the stump jumper/crossbar. gearbox. Remove the ring (33), and oil seal (15). 2.
  • Page 27 10. Press bearing (20) over input shaft (5). 15. Press in housing so that seal is recessed. Install retaining ring (33). 11. Slide shims (7, 8 or 22, 23) over input shaft. Install cap (4 or 21). 16. Press in input oil seal (6), using tube of correct 12.
  • Page 28 Gearbox Installation Splitter Gearbox Disassembly (Figure 11) (Figure 12) NOTE: Gearbox is heavy: do not attempt to move with- Center Shaft out mechanical assistance. 1. Remove plug from side of gearbox and pour out 1. Set gearbox on cutter and fasten with bolts and the gear oil.
  • Page 29 Side Shaft 12. Repeat steps 6 through 11 for opposite side shaft. 7. Remove seal (12, to be replaced) from the output Center Shaft shaft (13). 13. Insert bearing cups (7) in housing and front cap (4) 8. Remove 8 cap screws (3) and side shaft assembly. using a round tube of the same size diameter and a hand press.
  • Page 30 CROSSBAR REMOVAL 1. It is necessary to gain access to bottom side of cutter for crossbar removal. See Blocking Method page 19. NOTE: You will need to use either the puller screw (Item 6, Figure 14) or a small hydraulic jack to remove the crossbar.
  • Page 31 CROSSBAR INSTALLATION 1. Using emery cloth (220 or finer), remove surface rust, t wuv ."g t and foreign material from hub, splined gearbox vertical shaft, and crossbar assembly. 2. Slide crossbar assembly (8) onto splined shaft. Install washer (68) and nut (69) and align a slot with hole in splined shaft.
  • Page 32 4. Place universal cross in vise as shown in Figure 20 Service Tires Safely and tap on yoke to remove cup. Repeat Step 3 for final removal. Drive remaining cup out with a drift Used Aircraft Tires (Figure 21) and hammer. WARNING Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

  • Page 33: Assembly Instructions

    Assembly of this cutter is the responsibility of the Install Hydraulic Hoses (Figure 22) WOODS dealer. It should be delivered to the owner 1. Insert one 264" (wing cylinder) hose and one 230" completely assembled, lubricated and adjusted for nor- (center cylinder) hose into the right tube in the mal cutting conditions.
  • Page 34 Install Attitude Rods 3. Tighten nuts until there is approximately 1 inch of (Figure 23) thread exposed past the nuts. Further adjustment will be needed once cutter is attached to tractor drawbar. See Cutting Height Adjustment, page 15. Install Height Adjustment Cylinder (Figure 24) 1.
  • Page 35 Install SMV Emblem NOTE: Install the flat side of the nut toward the (Figure 24) inside for solid tires and aircraft tires (shown). 1. Attach SMV mounting bracket (8) to outside of left NOTE: Pneumatic, notat, and airplane tires are cylinder lug.
  • Page 36 4. Pivot pin, 1-1/4 5. Pivot pin, 1 6. Attitude rod 31. Hose holder 24. Spacer 45. 5/8 NC x 4-1/2 Hex head cap screw GR5 23. Retainer 50. 1/2 NC Flange lock nut 25. Clevis 53. 1/2 NC x 1-1/4 Hex head cap screw GR5 26.
  • Page 37 19. Carrier bearing shield 30. H-Frame 31. Hose holder 32. Front 2/3 of 3-joint drive 33. Telescoping drive shaft 47. 5/8 x 1 x 9/16 Sleeve 50. 1/2 NC Flange lock nut 53. 1/2 NC x 1-1/4 Hex head cap screw GR5 60.
  • Page 38 WING ASSEMBLY 2. Place wing assembly adjacent to the center section and align hinge sections. Install Wing 3. Insert hinge pin through the hinge sections and secure with spring pin (67) and washer (35) on CAUTION both ends.  Use a suitable lifting device of sufficient capac- 4.
  • Page 39 8. Insert hose (25) through hose guide on transport 1. With a lifting device raise right wing and lock in the lock bracket and secure to elbow. up position using the wing lock-up bar. Leave lifting device attached for added support. 9.
  • Page 40 Install Wing Driveline OPTIONAL EQUIPMENT (Figure 33) Install Tandem Wheel Assembly - Center (Figure 34) 1. Slide spring wheel arm assembly (1) over right side of center wheel yoke tube and secure into position using four cap screws (22) and flanged lock nuts (23).
  • Page 41 Center Section Right Wing 1. Wheel yoke arm 14. Drilled bar, 1.25 x 8.85 2. Wing wheel yoke arm, right 15. Wheel and hub 3. Spring arm, wing right 16. Tandem bracket 4. 1 NC x 9 Hex head cap screw GR5 17.
  • Page 42 Install Chain or Belt Shielding escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet ANGER and escape, traveling as much as 300 feet (92 m). Install chain and rubber shields with hardware as shown. (Refer to Figure 35 and Figure 36 for Chain ...
  • Page 43 4-Link 6-Link CD7544-1 13 (Single) 14. 1/2 NC x 1-1/2 Carriage bolt 1. Front wing chain plate, inner 4. Rear wing chain plate 15. 1/2 NC Flange lock nut 2. Front wing chain plate, center 12. 5/16 Chain - 6-link 16.
  • Page 44 1. Front right wing belt shield plate, outer 2. Front wing belt shield plate, inner 3. Front wing belt shield plate, center 4. Bent link, .25 x 1.61 x 23.50 5. Rear right wing belt shield plate, inner 6. Link .25 x 1.00 x 27.00 7.
  • Page 45 Shredder Installation (Optional) 2. Place stationary blade mounting bracket (6) on the backside (outside) of the front left baffle. Mounting bracket leg should point to the outside. Crossbar Installation - Right Wing (Figure 41 & Figure 44) 3. Secure mounting bracket into position using four cap screws (12), eight hardened flat washes (14) and flange lock nuts (13).
  • Page 46 Figure 44. Shredder Kit Installation ARNING 1. Attach mounting bracket (6) to the front side of the front baffle and secure with cap screws (12), hardened flat washers (14) and lock nuts (13). Do not tighten hardware. ■ Use a suitable lifting device of sufficient capacity.
  • Page 47 5. Insert clevis pin (17) through rear wing cylinder lug end tab between weight box (1) and center section on center section and lug on end of weight box. lug. Use one carriage bolt (19) to attach center Secure with washer (10) and cotter pin (18). section, chain shield, and weight box together with nut (12).

  • Page 48: Dealer Check List

    DEALER CHECK LISTS PRE-DELIVERY CHECK LIST ing pin or collar slides freely and is seated in groove on tractor PTO shaft. (DEALER’S RESPONSIBILITY) ___ Show customer how to determine the turning lim- Inspect the equipment thoroughly after assembly to its of the CV PTO driveline. ensure it is set up properly before delivering it to the customer.
  • Page 49 PARTS INDEX BATWING ® Rotary Cutter BW2400X, BW2400XQ BW1620X, BW1620XQ, BW1620XQREV MAIN FRAME ASSEMBLY (FRONT SECTION) ............50-51 (REAR SECTION) ............52-53 WING ASSEMBLY ......................54-55 GEARBOX ASSEMBLY WING & CENTER ............56-57 SPLITTER ................. 58 DRIVE ASSEMBLY CENTER DECK ..............59 FRONT - 3-JOINT (EQUAL ANGLE) .........
  • Page 50 MAIN FRAME ASSEMBLY (FRONT SECTION) (Rev. 9/1/2016) 50 Parts MAN0764 (11/5/2008)
  • Page 51 MAIN FRAME ASSEMBLY (FRONT SECTION) R E F PART DESCRIPTION R EF PART DESCRIPTION 57817 5/8 SAE Hardened flat washer 8825KT 1 Blade kit, CCW 902 * 5/8 NC x 2 HHCS GR5 8820KT 1 Blade kit, CW (BW1620XQREV only) 10635 5/8 x 1-3/4 x 14 GA Cup washer ----- 1 Gearbox (see page 56)
  • Page 52 MAIN FRAME ASSEMBLY (REAR SECTION) (Rev. 4/5/2010) 52 Parts MAN0764 (11/5/2008)
  • Page 53 MAIN FRAME ASSEMBLY (REAR SECTION) R EF PART DESCRIPTION R E F PART DESCRIPTION 11893 1 1/2 x 1/4 Pipe reducer bushing 1027070 1 Center wheel yoke 1024122 1 NC x 13 HHCS GR5 57050 1 Access hole cover 34279 * 1 NC Lock nut 10475 1 Hydraulic cylinder 3-1/2 (see page 74) 11920 1 x 1-7/8 x 1/4 Washer...
  • Page 54 WING ASSEMBLY Right Wing Shown (Rev. 9/1/2016) 54 Parts MAN0764 (11/5/2008)
  • Page 55 WING ASSEMBLY R E F PART DESCRIPTION R EF PART DESCRIPTION 8825KT 1 Blade kit, CCW (Right wing) -or- 52329 1 1 x 8.41 Headless pin 8820KT 1 Blade kit, CW (Left wing) 3489 * 1/2 NC x 3 HHCS GR5 ----- 1 Gearbox (see page 56) 1017055 2 Pivot pin, 1-1/4 1027120 1 Clutch shield with hinge...
  • Page 56 WING & CENTER GEARBOX ASSEMBLY 56 Parts MAN0764 (11/5/2008)
  • Page 57 WING & CENTER GEARBOX ASSEMBLY 540 RPM 1000 RPM Left Right Left Right DESCRIPTION Wing Center Wing Wing Center Wing 1029693 1018345 1029692 1029693 *1029694 1029692 Complete gearbox 21542 21542 21542 21542 21542 21542 Lock washer, 10 mm 307201 307201 307201 307201 307201...
  • Page 58 SPLITTER GEARBOX ASSEMBLY PART PART DESCRIPTION 540 RPM 1000 RPM 1029698 1029699 Complete splitter gearbox 21542 21542 24 10 mm Lock washer 307201 307201 24 M10-1.5 x 30 HHCS 1019613 1019613 Input cap 1019575 1019575 Input shaft 1019589 1019589 Input oil seal 1019587 1019587 Bearing assembly (cup and cone)
  • Page 59 CENTER DECK DRIVE ASSEMBLY PART DESCRIPTION PART DESCRIPTION 1027299 Complete center drive assembly 1016491 Clutch drive plate 1019107 Yoke, 1-3/4, 20 spline 1016494 Thrust plate 38352 Cross & bearing kit 1016492 Belleville spring 38353 Inboard yoke 1016493 Backup plate 1005521 Grease fitting 57261 M12 x 1.75P Hex lock nut w/nylon...
  • Page 60 FRONT 3-JOINT DRIVE ASSEMBLY (EQUAL ANGLE) REF PART DESCRIPTION PART DESCRIPTION 40728 Inner shield 1003480 Complete front drive 1000 RPM (21 spline) 40766 Bearing ring SC25 -or- 40777 Anti-rotation chain 57282 Complete front drive 540 RPM 40778 Screw (6 spline) 18864 Danger decal, rotating driveline 40563...
  • Page 61 REAR 3-JOINT DRIVE ASSEMBLY (EQUAL ANGLE) PART DESCRIPTION PART DESCRIPTION 1019121 Complete rear drive assembly 40777 Anti-rotation chain 1004957 Yoke, 1-3/4, 20 spline 40767 Support bearing 40566 Cross and bearing 18864 Decal, danger rotating driveline 1019124 Inboard yoke 33347 Decal, danger guard missing 1029925 Inner profile 1029927...
  • Page 62 TYPE A - 540 RPM FRONT CV DRIVE REF PART DESCRIPTION REF PART DESCRIPTION 1021103 Complete CV drive (540 RPM) 33347 † Decal, Danger guard missing 19851 Slide lock repair kit (see page 13) 58774 Yoke QD CV 1.375 - 6 (540 RPM) 11 1021316 Yoke, tube &...
  • Page 63 TYPE B - 540 RPM FRONT CV DRIVE REF PART DESCRIPTION REF PART DESCRIPTION 1021103 Complete CV drive (540 RPM) 33347 † Decal, Danger guard missing 19851 Slide lock repair kit (see page 13) 1033103 Yoke QD CV 1.375 - 6 (540 RPM) 11 1021316 Yoke, tube &...
  • Page 64 TYPE A - 1000 RPM FRONT CV DRIVE 1000 RPM 1-3/8 21-Splined 1000 RPM 1-3/4 20-Splined REF PART DESCRIPTION REF PART DESCRIPTION 1021104 Complete CV drive assembly 1021105 Complete CV drive assembly 19851 Slide lock repair kit 19837 Slide lock repair kit 58770 Yoke QD CV 1.375 - 21 58758...
  • Page 65 TYPE B - 1000 RPM FRONT CV DRIVE 1000 RPM 1-3/8 21-Splined 1000 RPM 1-3/4 20-Splined REF PART DESCRIPTION REF PART DESCRIPTION 1021104 Complete CV drive assembly 1021105 Complete CV drive assembly 19851 Slide lock repair kit 19837 Slide lock repair kit 1033104 Yoke QD CV 1.375 - 21 1033105...
  • Page 66 WING DRIVE ASSEMBLY R E F PART DESCRIPTION R E F PART DESCRIPTION 1027298 -- Complete wing drive assembly 1019109 1 Friction clutch 2500 1-3/4, 20 spline (includes items 18 through 29) 1004957 1 Yoke, 1-3/4, 20 spline (includes items 30, 31) 57441 1 Flange yoke 40566 2 Cross &...
  • Page 67 5-BOLT WHEEL & TIRE ASSEMBLY PART DESCRIPTION PART DESCRIPTION 1017050 1 Heavy hub assembly 16 1039976F 25 x 8 - 14 severe duty ag tire, (includes items 1 through 15) rim & hardware, foam filled - 5 bolt 1017034 1 Heavy wheel hub with cups 1017030 29 x 9 x 15 Aircraft tire, (includes items 6,7,14)
  • Page 68 RUBBER SHIELDING - CENTER SECTION (STANDARD ON BW2400 MODELS) R EF PART DESCRIPTION 1027164 1 Front center belt shield plate 1027166 1 Front right belt shield plate 1027167 1 Front left belt shield plate 1027176 4 Bent link .25 x 1.61 x 12.00 1027284 2 Rubber shield .25 x 8.50 x 44.74 1027289 2 Rubber shield .25 x 8.88 x 32.50 6697 * 3/8 NC x 1 Carriage bolt GR5...
  • Page 69 RUBBER SHIELDING - WING (STANDARD ON BW2400 MODELS) R E F PART DESCRIPTION R EF PART DESCRIPTION 1027168 1 Front right wing belt shield plate, outer 1027286 1 Rubber shield .25 x 8.50 x 43.50 -or- 1027287 1 Rubber shield .25 x 8.50 x 36.05 1027169 1 Front left wing belt shield plate, outer 1027288 1 Rubber shield .25 x 8.88 x 54.50 1027171 1 Front wing belt shield plate, inner...
  • Page 70 CHAIN SHIELDING - CENTER SECTION (SINGLE ROW STANDARD ON BW1620 MODELS) (SINGLE ROW OPTIONAL ON BW2400 MODELS) (DOUBLE ROW OPTIONAL ON BW1620 & BW2400 MODELS) SINGLE ROW DOUBLE ROW R E F PART DESCRIPTION R E F PART DESCRIPTION 1027131 1 Front center chain plate 1029881 1 Front center chain plate 1027132 1 Front right chain plate 1029882 1 Front right chain plate...
  • Page 71 CHAIN SHIELDING - WING (SINGLE ROW STANDARD ON BW1620 MODELS) (SINGLE ROW OPTIONAL ON BW2400 MODELS) (DOUBLE ROW OPTIONAL ON BW1620 & BW2400 MODELS) SINGLE ROW DOUBLE ROW R E F PART DESCRIPTION R EF PART DESCRIPTION 1027134 Front wing chain plate, inner 1029885 Front wing chain plate, inner 1027140...
  • Page 72 TANDEM AXLE WHEEL YOKE (OPTIONAL) R E F PART DESCRIPTION R E F PART DESCRIPTION 1024109 2 Wheel yoke arm, spring 19710 2 Spring/cmp 3.25 .69. 9.52200 1027080 1 Wheel yoke arm, spring right 1023170 2 Lower spring arm, tandem (for right wing) -or- 1017149 2 Bar drilled.
  • Page 73 LIGHT KIT ASSEMBLY PART DESCRIPTION PART DESCRIPTION 1036885 1 LED Light kit, complete 78059 Clamp, .50 dia steel cushion 1036887 1 Wire harness, 16 foot, main 78162 * Screw, #10 NC x 7/16 self-tapping 1040277 1 AG Enhancer module 10378 * 1/4 NC x 1 HHCS, GR5 1040279 1 Wire harness, rear, 2 pieces 70065 *...
  • Page 74 HYDRAULIC CYLINDERS * NOTE CYLINDER, 52234, HAS M16 TIE ROD NUTS (24MM ACROSS FLAT) USING SEAL KIT 23540 3-1/2 x 8 3-1/2 x 16 PART PART DESCRIPTION 10475 52234 Complete cylinder 23540 23540 Seal repair kit (includes items 2A - 2G) †...
  • Page 75 HYDRAULIC CYLINDERS * NOTE CYLINDER, 597276, HAS M16 TIE ROD NUTS (21MM ACROSS FLAT) USING SEAL KIT 600250 3.5X1.25ø ROD PART DESCRIPTION 597276 COMPLETE CYLINDER 600250 SEAL KIT (INCLUDES ITEMS 2A-2F) † CAP O-RING † PISTON SEAL † ROD O-RING †...
  • Page 76 HYDRAULIC CYLINDER STROKE CONTROL KIT PART DESCRIPTION 24098 Stroke control set for 1-1/4" cylinder rod (contains items 2 - 5) – – – – 1-1/2" Segment – – – – 1-1/4" Segment – – – – 1" Segment – – – – 3/4"...
  • Page 77 SHREDDER KIT (OPTIONAL) PART DESCRIPTION PART DESCRIPTION 1027151 BW2400 Shredder kit, complete 39127 Bushing 1027152 Crossbar 39128 Jam nut, 1-1/4 39002KT Blade, .5 x 4 x 22.5 CW formed 4548 * 5/8 NC x 1-3/4 HHCS GR5 39003KT Blade, .5 x 4 x 22.5 CCW formed 6239 * 5/8 NC Lock nut 4 1017128KT...
  • Page 78 BW1620X / BW1620XQ / BW1620XQREV COUNTERWEIGHT BOX ASSEMBLY PART DESCRIPTION PART DESCRIPTION 1029894 Bracket, Double chain weight box 1027190 Weight box 1300 lbs 5498 5/16 Chain - 6 link -or- 1027123 Hinge pin, 1 x 98 1016953 5/16 Chain - 11 link 1027198 Skid shoe, weight box 4069...
  • Page 79 WINCH KIT (OPTIONAL) Winch Kit Operation REF PART DESCRIPTION 1. Move cutter so wing is on the up slope of a ditch 1019456 Winch kit, complete to aid in wing lift with the winch. 52478 Idler bracket 2. Unwind cable and remove roller (2). 6696 Chain idler casting 3.
  • Page 80 BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
  • Page 81 BOLT SIZE CHART NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts. SAE Bolt Thread Sizes 5/16 Metric Bolt Thread Sizes 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG...............Agriculture MPa ............Mega Pascal ASABE ....American Society of Agricultural & N ..............

  • Page 82: Index To Parts Lists

    INDEX ADJUSTMENTS Warranty Attitude Rod Product Cutting Height Replacement Parts Slip Clutch OPERATION Connecting Cutter to Tractor ASSEMBLY Dealer Set-Up Instructions Attitude Rod Adjustment Cutting Height Adjustment Center Section Wing Section CV Driveline Turning Limits Gearboxes, Initial Oil Fill Hydraulic Connection Interference Check Optional Equipment Cutter Operation...
  • Page 83 The limited warranty covers any defects in the material and/or workmanship. Following the proper, recommended installation by an authorized Woods Dealer and normal use of a Woods mounting and backhoe or loader, if a tractor incurs damage resulting from the attachment, Woods will cover the existing tractor warranty in the event the manufacturer voids its tractor warranty because of the attachment.
  • Page 84 Woods logo are trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.

This manual is also suitable for:

Batwing bw2400xqBatwing bw1620xBatwing bw1620xqBatwing bw1620xqrev

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