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MTD YARD-MAN X614G Operator's Manual

Hydrostatic lawn tractor
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Operator's Manual
Hydrostatic Lawn
Tractor
Model X614G
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
FORM NO. 769-00581.fm
PRINTED IN U.S.A.
(11/2002)

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Summary of Contents for MTD YARD-MAN X614G

  • Page 1 Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 FORM NO. 769-00581.fm PRINTED IN U.S.A.

  • Page 2: Table Of Contents

    For future reference, please copy model number and serial number of the equipment in the space below. (Model Number) (Serial Number) Copy the model number here: Copy the serial number here: MTD LLC P. O. BOX 361131 CLEVELAND,OH 44136 www.yardman.com 330-220-4683 800-800-7310...

  • Page 3: Important Safe Operation Practices

    SECTION 1: IMPORTANT SAFE OPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury.
  • Page 4 23. Muffler and engine become hot and can cause a 5. Keep all movement on the slopes slow and gradual. burn. Do not touch. Do not make sudden changes in speed or direction. 24. Check overhead clearances carefully before driving Rapid engagement or braking could cause the front under low tree branches, wires, door openings etc., of the machine to lift and rapidly flip over backwards...
  • Page 5 feature emphasises not to cut in reverse and h. Never over fill fuel tank. Fill tank to no more to avoid back-over accidents; do not defeat it. than ½ inch below bottom of filler neck to g. Keep children away from hot or running allow space for fuel expansion.
  • Page 6 10. Never attempt to make adjustments or repairs to maximum safe operating speed of the engine. the machine while the engine is running. 13. Maintain or replace safety and instruction labels, as 11. Grass catcher components and the discharge necessary. cover are subject to wear and damage which could 14.

  • Page 7: Slope Gauge

    SECTION 2: SLOPE GAUGE...

  • Page 8: Tractor Set-Up

    SECTION 3: SETTING UP YOUR TRACTOR NOTE: Reference to RIGHT or LEFT side of the tractor WARNING: Use extreme care when in this manual is observed from operator’s position. handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never Attaching the Battery Cables fuel machine indoors or while the engine is hot or running.

  • Page 9: Know Your Lawn Tractor

    SECTION 4: KNOW YOUR LAWN TRACTOR Compare the illustration in Figure 3 with the controls on your tractor; get familiar with these features before you start to operate the tractor. This manual covers two models. So follow the descriptions and instructions pertaining to your tractor model only.
  • Page 10 Throttle Control Lever Drive Pedal The throttle control lever is The drive pedal is located located on the right side of below the brake pedal on the tractor’s dash panel. the right side and along the This lever controls the running board.
  • Page 11 PTO (Power Take-off) Lever Deck Lift Lever The PTO lever is located Located on your tractor’s right fender, the deck lift lever on the left side of the is used to change the height of the cutting deck. To use, dashboard next to the move the lever to the left, then place in the notch best steering wheel.

  • Page 12: Operating Your Lawn Tractor

    SECTION 5: OPERATING YOUR LAWN TRACTOR • Insert the tractor key into the ignition switch. WARNING: Read, understand, and follow all • Place PTO lever in the disengaged (off) position. instructions and warnings on the machine and • Engage the tractor’s parking brake. in this manual before operating.
  • Page 13 Driving the Tractor Driving on Slopes Refer to the SLOPE GAUGE on page 7 to help Avoid sudden starts, high speed and IMPORTANT: determine slopes where you may operate tractor safely. sudden stops. WARNING: Do not mow on inclines with a WARNING: Do not leave the seat of the slope in excess of 15 degrees (a rise of...
  • Page 14 Moving The Tractor Manually • Keep the throttle lever in the fast (rabbit) position for the most efficient use of the cutting deck or other Your tractor’s transmission is equipped with a (separately available) attachments. hydrostatic relief valve for occasions when it is NOTE: The operator must remain on the tractor seat at necessary to move the tractor manually.
  • Page 15 • Do not attempt to mow heavy brush and weeds and NOTE: It is not necessary to remove the discharge extremely tall grass. Your tractor is designed to chute to operate the mower with the mulch kit installed. mow lawns, not clear brush. •...

  • Page 16: Making Adjustments

    SECTION 6: MAKING ADJUSTMENTS • Loosen the two jam nuts on the rear side of the WARNING: Disconnect the spark plug deck stabilizer bracket. See Figure 7A. wire(s) and ground against the engine before • Locate the two lock nuts on the opposite side of the performing any adjustments, repairs or stabilizer bracket.
  • Page 17 Seat Adjustment • Carefully remove the cotter pin from the crown nut on the right side of the brake assembly. WARNING: • Using a feeler gauge, check the gap between the Before operating this machine, brake disc and the brake puck. Proper gap is .011". make sure the seat is engaged in the seat stop, •...

  • Page 18: Maintaining Your Lawn Tractor

    SECTION 7: MAINTAINING YOUR LAWN TRACTOR WARNING: Oil Fill Before performing any maintenance or repairs, disengage PTO, move Oil Drain Protective Cap Hose shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting. Cleaning Engine and Deck •...

  • Page 19: Service

    SECTION 8: SERVICE • Grind each blade edge equally to maintain proper WARNING: Before performing any blade balance. maintenance or repairs, disengage PTO, move • Test the blade by balancing it on a round shaft shift lever into neutral position, set parking screwdriver.
  • Page 20 disengaging completely. For a proper working machine, use factory approved belts only. Support Pin All belts on your tractor are subject to wear and should be replaced if any signs of cracking, shredding or rotting are observed. To change deck belts, see the relevant section of and proceed as follows: •...
  • Page 21 The V-belts found on your tractor are • Pivot the double-idler bracket forward slightly IMPORTANT: specially designed to engage and disengage safely. A before removing the idler extension spring from the substitute (non-OEM) V-belt can be dangerous by not stud and the double-idler bracket itself. Do not disengaging completely.
  • Page 22 Tires Charging If tractor has not been operated for an extended period WARNING: Never exceed maximum of time, charge the battery with an automotive-type 12- inflation pressure shown on sidewall of the tire. volt charger for a minimum of one hour at six amps. WARNING: Batteries give off an explosive •...

  • Page 23: Off-Season Storage

    SECTION 9: OFF-SEASON STORAGE Clean and lubricate the tractor as instructed on page 18 Follow the instructions in the Service, Storage & before storing for an extended period. Specifications section of the engine manual for proper engine care prior to storing your tractor. WARNING: Drain fuel only into an approved container outdoors, away from an open flame.

  • Page 24: Troubleshooting

    SECTION 11: TROUBLESHOOTING Trouble Possible Cause(s) Corrective Action Engine fails to start PTO lever engaged. Place PTO lever in disengaged (OFF) position. Parking brake not engaged. Engage parking brake. Spark plug wire(s) disconnected. Connect wire(s) to spark plug. Throttle control not in correct position. Place throttle lever to fast or choke (if so equipped).

  • Page 25: Parts List

    SECTION 12: PARTS LIST FOR MODEL X614G For reference only For reference only Ref. Part No. Description 710-0227 AB Screw #8-18 x 0.5 710-0599 TT Screw 1/4-20 x 0.5 710-0726 AB Screw 5/16-12 x 0.75 710-3206A Hex Screw M8 712-3017 Hex Nut 3/8-16 712-3086 Flange Nut M8...
  • Page 26 Model X614G 17 20...
  • Page 27 Model X614G REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION 710-3015 Hex Cap Screw, 1/4-20 x .75 710-3217 Torx Screw, #8-32 x .375 710-0599 Self-tapping Screw, 1/4-20 x .5 712-0142 Hex Nut, 8-32 712-3006 Hex Nut, 1/4-20 731-0071C Dash Panel, 4-style 710-0895 Self-tapping Screw, 1/4-15 x .75 731-0072...
  • Page 28 Model X614G 14/37...
  • Page 29 Model X614G REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION 747-1130B Deck Stabilizer Rod 747-1111A Lift Handle 683-0197B Lift Shaft Assembly 756-1154 Roller Pulley 711-0332 Clevis Pin, .5 x .78 783-0678A Arm Lift 712-0206 Hex Nut, 1/2-13 783-0720A Deck Stabilizer Bracket 712-0431 Flange Lock Nut, 3/8-16 710-0260A...
  • Page 30 Model X614G For reference only...
  • Page 31 Model X614G REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION 710-1260A Self-tapping Screw, 5/16-18 x .75 731-04040 Steering Wheel Cap 710-0604A Self-tapping Screw, 16-18 x .625 638-0021A LH Axle Assembly, .75 Diameter 783-0726B RH Pivot Support Bracket 638-0022A RH Axle Assembly, .75 Diameter 783-0727A LH Pivot Support Bracket 719-0399B...
  • Page 32 Model X614G Attach Spring Ref. 32...
  • Page 33 Model X614G REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION 747-1151 Hydrostatic Control Rod 17840 Transaxle Mounting Bracket 750-0535 Spacer, .376 x .625 x .22 618-0319 Hydrostatic Transmission 754-0349 Drive Belt 629-0949A Reverse Wire Harness Adapter & 756-0116 V-idler Pulley, 3.06 Ground 756-0981A Flat Idler Pulley, 2.75...
  • Page 34 Model X614G...
  • Page 35 Model X614G REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION 783-0891B Deck Stop 647-0064 PTO Engage Lever Assembly 683-0450 PTO Engage Plate Assembly 710-0604A Self-Tapping Screw, 5/16-18 x .625 732-04035 Compression Spring, 1.28 x 3.125 710-0276 Carriage Screw, 5/16-18 x 1.00 710-0520 Hex Cap Screw, 3/8-16 x 1.5 723-0444...
  • Page 36 42-inch Cutting Deck: Style G * Refer to B on page 34.
  • Page 37 42-inch Cutting Deck: Style G REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION 711-04069 Pin: Grasscatcher 732-0470A Extension Spring, .50 x 4.74 618-0565 Spindle Assembly, 5.75 Dia. 734-0973 Deck Wheel, 5 x 1.38 756-0980 Pulley Only 736-0119 Lock Washer, 5/16 683-0198F 42-inch Deck Assembly Complete 736-0158...
  • Page 38 Model X614G YEL/WHT ORG/BLK...
  • Page 39 Safety & Decorative Labels: Model X614G 777S30637 LAWN TRACTOR / HYDROSTATIC DRIVE WITH CRUISE CONTROL WARNING (MODEL PLATE) FORWARD BRAKE TO AVOID SERIOUS PEDAL INJURY OR DEATH • GO UP AND DOWN SLOPES, NOT ACROSS. REVERSE • AVOID SUDDEN TURNS. •...
  • Page 40 MANUFACTURER’S LIMITED WARRANTY FOR: The limited warranty set forth below is given by MTD LLC with MTD LLC does not extend any warranty for products respect to new merchandise purchased and used in the sold or exported outside of the United States, its United States, its possessions and territories.

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