Viessmann Solar-Divicon PS10 Installation And Service Instructions Manual
Solar pump assembly
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- Installation and service instructions manual (16 pages)
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Installation and service
instructions
for contractors
Solar-Divicon and solar pump assembly
Safety instructions
Please follow these safety instructions closely to prevent accidents and
material losses.
Safety instructions explained
Note
Details identified by the word "Note" con-
tain additional information.
Installation, commissioning, inspection,
maintenance and repairs must only be
carried out by a competent person (heat-
ing engineer/installation contractor).
Before working on the equipment/heat-
ing system, isolate the power supply
(e.g. by removing a separate mains fuse
or by means of a main isolator) and safe-
guard against unauthorised reconnec-
tion.
Versions
Solar control unit
With-
out
Solar-Divicon
PS10
x
PS20
x
Solar pump assembly
P10
x
P20
x
5773 841 GB
7/2014
Vitosolic 100,
Solar control
type SD1
module,
type SM1
x
—
—
—
VIESMANN
Repairing components that fulfil a safety
function can compromise the safe oper-
ation of your heating system.
For replacements, use only original
spare parts supplied or approved by
Viessmann.
Circulation pump
Multi stage
x
—
—
—
Highly effi-
cient, with
PWM control
x
—
x
—
x
x
x
x
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Summary of Contents for Viessmann Solar-Divicon PS10
- Page 1 For replacements, use only original spare parts supplied or approved by Installation, commissioning, inspection, Viessmann. maintenance and repairs must only be carried out by a competent person (heat- ing engineer/installation contractor). Before working on the equipment/heat- ing system, isolate the power supply (e.g.
- Page 2 Components ■ Pre-assembled and sealed valve and ■ Drain & fill valve safety assembly ■ Air separator (see page 4) ■ Flow rate indicator (see page 4) for ■ Shut-off valve (adjusting screw above checking the solar thermal system dur- the flow rate indicator, see page 4) ing commissioning and operation ■...
- Page 3 Components (cont.) O Expansion vessel connection VL Flow RL Return Function of the shut-off and non-return valves Left: Flow line Right: Return line Operating position Vertical position Filling/draining 45° 45° Rotated clockwise by 45° Closed 90° 90° Rotated clockwise by 90°...
- Page 4 Components (cont.) Shut-off valve and flow rate indicator Check the flow rate at the top edge of the float l/min A Shut-off valve (adjusting screw) 1 Flushing 2 Draining Air separator 3 Flow rate regulation 4 Operating position (depicted in the diagram) B Flow rate indicator A Air vent valve...
- Page 5 Installation information Dimensions Solar-Divicon...
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Page 6: Installation Information
Installation information (cont.) Solar pump assembly Installing the locking ring fittings ■ All pipes must be cut at right angles ■ Initially tighten union nut by hand, then and deburred. tighten with an open-ended spanner ■ Insert support sleeves into pipework. by a further ¾... - Page 7 Viessmann stainless steel ■ Every time the system is drained, flush solar circuit pipes for the installation. the system with heat transfer medium.
- Page 8 Fitting the Solar-Divicon (cont.) Note the information regarding individual steps. Ø10...
-
Page 9: Electrical Connections
Fitting the Solar-Divicon (cont.) Information on step 1: Information on the Solar-Divicon, After you have removed the upper insu- type PS10 with solar control unit lation shell, remove the transport protec- For maintenance and service work, the tion cardboard. solar control unit can be hooked into the side of the circulation pump. - Page 10 Mounting the solar circuit pump assembly Observe the clearances on page 7. Note the information regarding individual steps. Ø10...
- Page 11 Mounting the solar circuit pump assembly (cont.) Information on step 2: Information on step 6: Remove the return line to make installa- Versions: tion easier. ■ Installation with copper pipes If you are installing a Solar-Divicon, type Insert the support sleeves into the P20 remove the spring clip before solar circuit pipes and secure with removing the return line.
- Page 12 Replacing the circulation pump (cont.) 3. Open drain valve K and drain the heat transfer medium. 4. Replace the circulation pump.
-
Page 13: Pump Curves
Pump curves 3-stage circulation pump Pump rate in m³/h 16.7 33.2 41.7 Pump rate in l/min A Pressure drop curve C Head at output stage II B Head at output stage I D Head at output stage III... - Page 14 Pump curves (cont.) HE circulation pump with PWM control, types PS10 and P10 Pump rate in m³/h 16.7 33.2 Pump rate in l/min A Pressure drop curve B Max. head HE circulation pump with PWM control, types PS20 and P20 Pump rate in m³/h 16.7 33.2...
- Page 15 LED on the HE circulation pump Meaning Cause Remedy Illuminated green Circulation pump in — — operation Flashes green in Circulation pump in — — short intervals standby Fault indications ■ Flashes red and Circulation pump is ■ Undervoltage Check the power green alternately ready for operation (<...
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Page 16: Specification
Specification Type PS10, P10 PS10, P10 PS20, P20 Wilo circulation pump ST15/6ECO PARA 15/7.0 PARA 15/7.5 Multi stage HE circulation pump with circulation PWM control pump Rated voltage Power consumption ■ Output stage I — — ■ Output stage II —... - Page 17 Parts list for Solar-Divicon, type PS10 (cont.) Pos. Part 0015 Ball valve handle, DN 15 0016 Retaining clip (5 pce) 0017 Tee connection, flow 0018 Locking ring fitting (5 pce) 0019 Ball valve, flow, DN 15 0020 Pressure gauge 0021 Installation and service instructions 0022 Circulation pump connecting cable, PWM (only for Solar-Divicon with HE cir-...
- Page 18 Parts list for Solar-Divicon, type PS10 (cont.) 0017 0018 0006 0019 0007 0015 0013 0012 0014 0008 0009 0016 0011 0020 0005 0003 0001 0001 0010 0021 0002 0004 0022 Parts list for Solar-Divicon, type PS10 With solar control module, type SM1...
- Page 19 Parts list for Solar-Divicon, type PS10 (cont.) Pos. Part 0001 Insulation shell 0002 Solar control module, type SM1 0003 Type plate 0004 Ball valve, flow, DN 15 0005 Circulation pump connecting cable, 230 V~ 0006 Fixings 0007 Screws 40 x 16 mm 0008 Cover 0009...
- Page 20 Parts list for Solar-Divicon, type PS10 (cont.) 0021 0022 0010 0004 0016 0012 0015 0017 0014 0018 0013 0024 0011 0006 0003 0001 0001 0019 0002 0007 0008 0026 0027 0009 0005 0025 0020 0023...
- Page 21 Parts list for Solar-Divicon, type PS10 With Vitosolic 100, type SD1 Pos. Part 0001 Insulation shell 0002 Vitosolic 100, type SD1 0003 Type plate 0005 Ball valve, flow, DN 15 0006 Fixings 0007 Fixings for Vitosolic 100 0008 Cover 0009 Gasket set 0010 Ball valve, return, DN 15...
- Page 22 Parts list for Solar-Divicon, type PS10 (cont.) 0022 0021 0016 0005 0010 0015 0011 0018 0012 0017 0013 0023 0014 0028 0003 0019 0029 0002 0007 0006 0001 0001 0003 0008 0026 0027 0025 0009 0020 0024...
- Page 23 Parts list for solar pump assembly, type P10 Pos. Part 0001 Insulation shell 0002 Gasket set 0003 Type plate 0004 Circulation pump connecting cable, 230 V~ 0005 Fixings 0006 Ball valve, return, DN 15 0007 Circulation pump 0008 Flow rate indicator 0009 Cover 0010...
- Page 24 Parts list for solar pump assembly, type P10 (cont.) 0006 0007 0012 0013 0008 0011 0014 0010 0005 0001 0001 0003 0016 0009 0004 0015 0002...
- Page 25 Parts list for Solar-Divicon, type PS20 Pos. Part 0001 Circulation pump connecting cable, 230 V~ 0002 Circulation pump connecting cable, PWM 0003 Ball valve, flow, DN 25 0004 Gasket set 0005 Air separator, DN 25 0006 Ball valve, return, DN 25 0007 Safety assembly 0008...
- Page 26 Parts list for Solar-Divicon, type PS20 (cont.) 0017 0014 0018 0013 0003 0006 0019 0007 0016 0015 0008 0012 0004 0022 0005 0012 0010 0009 0020 0011 0021 0002 0001 Parts list for solar pump assembly, type P20 Pos. Part 0001 Circulation pump connecting cable, 230 V~ 0002...
- Page 27 Parts list for solar pump assembly, type P20 (cont.) Pos. Part 0009 Cover 0010 Ball valve, return, DN 25 0011 Mounting plate 0012 Thermometer, blue 0013 Ball valve handle, DN 25 0014 Retaining clip (2 pce) 0015 Installation and service instructions 0016 Type plate 0007...
- Page 28 7511247 7511248 7511249 7511250 7511251 7511252 7511253 7514721 7514725 Viessmann Werke GmbH&Co KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040...