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IDEAL EXALT COMBI Quick Reference
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IDEAL EXALT COMBI Quick Reference

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EXALT COMBI AND SOLO
Quick Reference Boiler Piping and Wiring Guide
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Summary of Contents for IDEAL EXALT COMBI

  • Page 1 EXALT COMBI AND SOLO Quick Reference Boiler Piping and Wiring Guide...

  • Page 2: Features And Specifications

    161/2" Weight (Lbs) Ideal USA reserves the right to change the technical characteristics, components and features of its products without prior notice. Check for an updated version of this quick reference guide at www.idealusa.com. See appendix for listing of additional components.
  • Page 3 Quick Reference Boiler Piping and Wiring Guide COMBI BOILERS COMBI USING A LOW LOSS HEADER COMBI USING CLOSELY SPACED TEES See appendix for listing of additional components.
  • Page 4 Quick Reference Boiler Piping and Wiring Guide COMBI BOILER SINGLE ZONE WITH CLOSELY SPACE TEES 1 0()11.ER PUMP SETTING Heat Cal FLAME CH I PUMP DHWPU Ct-M CH-2 DtilW • No Pump Setting C hanges Needed With This Configuration System Modulation Outdoor Modbus...
  • Page 5 Quick Reference Boiler Piping and Wiring Guide COMBI BOILER SINGLE ZONE WITH LOW LOSS HEADER I BO I I.ER PUilP SETTING HeatC1U FLAME CHfUMP DHWPU I MP Ctit-1 CH-2 Dti!W • No Pump Setting Changes Needed With This Configuration System Modulation Outdoor Modbus...
  • Page 6 Quick Reference Boiler Piping and Wiring Guide COMBI BOILER WITH MULTIPLE PUMPS BOIUE� PUMP SETTIN ' G FLAME HeatC II , C H PUMP I DKWPUMP CH-1 , QN CH-2 , Q N I OHW , o fF • No Pump Setting Changes Needed With This Configuration OJ!cbor Sensor Sensoror...
  • Page 7 Quick Reference Boiler Piping and Wiring Guide COMBI BOILER USING ZONE VALVES IBOILER PU MP SEHING , t Ca ' I FLAME CH PUMP Dlf W PUIM_P CH·1 CH•2 * No Pump Setting Changes Needed With This Configuration OJtcbor Ma:lbIB Sensor Sensor or •...
  • Page 8 Quick Reference Boiler Piping and Wiring Guide COMBI BOILER USING 2 TEMPS/ 2 HEATING CURVES BOU.ER PUh!P SETTING FLAME CH PUMP DHWPUMP Heat C:il Off' CH•1 CH-2 ON* (OFF) "' (O N) IJHW • (OFF) * Pump Setting Change s Needed With This Configuration Syslem Modulati Outdoor...
  • Page 9 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILERS · - - PUMP SELECTION GUIDE (Pl} . . . -"'"' - � lrdON lfuffip SIN- T.,. ,._ . illc-q .. ind i- ... iaia,�I 11111 - Tii«I Gi'111Mltn i.il!.Slfl< JC·...
  • Page 10 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER SINGLE ZONE WITH CLOSELY SPACED TEES I BOI I LER PUM Fl Sl:TTING FlAME C!HPIUMP DHWPUMP Heat , ca CH�1 0:F I F CH,2 OFIF • No Pump Setting Changes Needed With This Configuration Ou t door System Modulation...
  • Page 11 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER SINGLE ZONE WITH LOW LOSS HEADER BOILER PUMP Sl:1ilNG I FLAME . DHWPUMP Heat , Cal CH PUMP c•M Of l F CI-H OF ' F • No Pump Setting Changes Needed With This Configuration Outdoor Modbus System...
  • Page 12 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER WITH MULTIPLE PUMPS BOILl:R Pd.IMP SETnl/lG , IHel!iCell FUME CH PUMP DHWPUMP CH·1 Cti•2 * (ON) • Pump Setting Changes Needed With This Configuration �••m MaluBIDn �,ma "'= Malbu; Themnstat Sgrel �...
  • Page 13 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER USING ZONE VALVES BOILER PilJMP : SETinlNG liH1C�!I I FlAME CH PIJMP DHWPU�P CH·1 O. N CH·2 • (ON) • Pump Setting Changes Needed With This C onfiguration System Malbu; Therrmstat Sensor �...
  • Page 14 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER WITH MULTIPLE PUMPS DHW On Boiler Loop SOIL.ER PUMP Sl:liTl'°'G Hee1 Cell fl,tME; CH Pl.IMP OHWPUMP CH-1 CH•2 01\1 * No Pump Setting Changes Needed With This Configuration � PoWer , - - I- -- _I_ - - T - - - - - - - - - - - - - 120VAC PRORI TY...
  • Page 15 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER WITH MULTIPLE PUMPS Using Closely Spaced Tees SOIL.ER PUMP 51:TT!NG • I FlAME': OI-IWPUMP He�Cell CHPIJIMP CH•1 Ctl•2 OI-IW * (ON) * Pump Setting Changes Needed With This Configuration � , - - I- -- _I_ - - T - - - - - - - - - - - - - PRORI TY I W UT...
  • Page 16 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER USING 2 TEMPS/ 2 HEATING CURVES BOILER PUMP SETI'INIG, 1-leaiCt!I f\.AfM!; CH PUMP DHWPU�P CH·1 CH·2 ON" (OFF) 01-, OFF* (ON) • Pump Setting Changes Needed With This Configuration S,,stem MaluB!rm Therrrmtat SenllOr...
  • Page 17 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER WITH BUFFER TANK DHW On Boiler Loop BOILER PUMP SETTING Heat Call FLAME CH PUMP DHWPUMP CH-1 CH-2 • No Pump Setting Changes Needed With This Configuration System Ma:lulatl>n Themnstat Sensor Signal - - - - - -...
  • Page 18 Quick Reference Boiler Piping and Wiring Guide PIPING 3 EXALT BOILERS CASCADED It 1'1UM:P semNG Cit PUl!IP lnKC.a!I FLAM!! DHWPUMP CH·1 CH-2 * ON [)f-lW * Pump Setting Changes Needed With This Configu ration * Pump Settings Need To Be Changed On All Boilers Note: Communication Cable Needed For Each Follower Boiler �...
  • Page 19 Quick Reference Boiler Piping and Wiring Guide WIRING 3 EXALT BOILERS CASCADED • COMMUNICATION CABLE NEEDED FOR EVERY FOLLOWER BOILER - - - - - - - - - - - - - 0000000000000 Relay- Outdocr Relay­ System Sensor End Switch Sensor Sensor Em switch LINE...
  • Page 20 Quick Reference Boiler Piping and Wiring Guide QUICK REFERENCE GUIDE Model Number BTUs Webb Number Exalt 155 Cambi 19,375 - 155,000 4.0 GPM* 786159 Exalt 199 Cambi 24,875 - 199,000 5.3 GPM* 786161 Exalt 110 Heat Only 13,750 - 110,00 786157 Exalt 155 Heat Only 19,375 - 155,000...
  • Page 21 EXALT INSTALLATION �.Al HYDRO-CORE � KIT FOR HEATING SYSTEM COMPLETE NEAR CONNECTIONS BOILER PIPING KIT Cambi boilers only PATENTED TECHNOLOGY • Provides precise spacing HYDRO -CORE COMPLETE NEAR BOILER PIPING KIT Complete Near Boiler Piping Kit Includes: for hydraulic separation ( 1 ) Double Ball Drain Manifold 1 1/4"...
  • Page 22 Quick Reference Boiler Piping and Wiring Guide APPENDIX PurePro PUREPRO BOILER TRIM KITS Standard IPS Deluxe IPS BoilerTrim Kits Boiler Trim Kits PROPPBTK-1 STD PROPPBTK-1 DLX #316483 #31648S 1" Standard IPS 1" Deluxe IPS Boiler BoilerTrim Kit Trim Kit PROPPBTK-114STD PROPPBTK-114DLX #316484 #316486...
  • Page 23 The Condensate Neutralizer Pump � e� · � from PurePro is ideal for installations that require both condensate removal and neutralization. Features and benefits: • 1.9 Gal./hr.* •...
  • Page 24 Exalt Solo 110-155-199 & Exalt Combi 155-199...
  • Page 25 Use only genuine Ideal replacement parts to ensure warranty coverage and to avoid improper operation or damage to appliance. • Contact Ideal at 800-411-9999 or www.idealusa.com for a list of distribu- and to avoid improper operation or damage to appliance. tors near you.
  • Page 26 EXALT Combi Jacket Components EXALT Combi Jacket Components Item Part # Description Item Part # Description EXJKT04 Front Jacket Panel EXJKT04 Front Jacket Panel EXARKIT92 Control Box Mounting Bracket EXARKIT92 Control Box Mounting Bracket EXJKT05 Left Side Jacket Panel EXJKT05...
  • Page 27 EXALT Solo 110 Internal Components EXALT Solo 110 Internal Components Item Part # Description Item Part # Description EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT01 Heat Exchanger Body (110) EXARKIT01 Heat Exchanger Body (110) EXARKIT03 Heat Exchanger Body (199) EXARKIT03...
  • Page 28 EXALT Solo 155 Internal Components Item Part # Description EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT02 Heat Exchanger Body EXARKIT56 CH Supply Temperature Sensor EXARKIT59 Low Water Cut O EXARKIT56 CH Return Temperature Sensor EXARKIT85 Condensate Drain Assembly EXARKIT41 Flue Tube EXARKIT57 Flue Temperature Sensor...
  • Page 29 EXALT Combi 155 Internal Components EXALT Combi 155 Internal Components Item Part # Description Item Part # Description EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT02 Heat Exchanger Body EXARKIT02 Heat Exchanger Body EXARKIT56 CH Supply Temperature Sensor...
  • Page 30 EXALT Solo 199 Internal Components EXALT Solo 199 Internal Components Item Part # Description Item Part # Description EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT03 Heat Exchanger Body EXARKIT03 Heat Exchanger Body EXARKIT56 CH Supply Temperature Sensor EXARKIT56 CH Supply Temperature Sensor EXARKIT59...
  • Page 31 EXALT Combi 199 Internal Components EXALT Combi 199 Internal Components Item Part # Description Item Part # Description EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT03 Heat Exchanger Body EXARKIT03 Heat Exchanger Body EXARKIT56 CH Supply Temperature Sensor...
  • Page 32 EXALT Solo 110 Burner Components EXALT Solo 110 Burner Components It is essential to ensure It is essential to ensure during installation, main- during installation, main- tenance or repair that tenance or repair that items 12, 11 and 10 are items 12, 11 and 10 are correctly tted between correctly tted between...
  • Page 33 EXALT Solo/Combi 155 Burner Components EXALT Solo/Combi 155 Burner Components It is essential to ensure It is essential to ensure during installation, main- during installation, main- tenance or repair that tenance or repair that items 12, 11 and 10 are items 12, 11 and 10 are correctly tted between correctly tted between...
  • Page 34 EXALT Combi 199 Burner Components EXALT Combi 199 Burner Components It is essential to ensure during installation, main- It is essential to ensure tenance or repair that during installation, main- items 12, 11 and 10 are tenance or repair that...
  • Page 35 EXALT Control & Display Enclosures EXALT Control & Display Enclosures Item Part # Description Item Part # Description EXARKIT52 Control Module EXARKIT52 Control Module EXARKIT86 Control Box Hinges EXARKIT86 Control Box Hinges EXARKIT53 Display Module EXARKIT53 Display Module EXARKIT55 Control Enclosure EXARKIT55 Control Enclosure...
  • Page 36 EXALT Combi Hydro-block EXALT Combi Hydro-block Item Part # Description Item Part # Description EXARKIT60 Hydroblock EXARKIT60 Hydroblock EXARKIT61 Valve Motor EXARKIT61 Valve Motor EXARKIT62 3 Way Valve EXARKIT62 3 Way Valve EXARKIT58 Flow Sensor EXARKIT58 Flow Sensor EXARKIT64 CH Supply Fitting (155)
  • Page 37 Selection. Expertise. Solutions. We've Got It! IDWB0l/PDF/4-21 IDWB0l/PDF/4-21 2021-41 Exalt Quick Reference Piping and Wiring Guide...

This manual is also suitable for:

Exalt soloExalt solo 110Exalt solo 155Exalt solo 199Exalt combi 155Exalt combi 199