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IDEAL EXALT COMBI 155 Quick Reference Boiler Piping And Wiring Manual
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IDEAL EXALT COMBI 155 Quick Reference Boiler Piping And Wiring Manual

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EXALT COMBI AND SOLO
Quick Reference Boiler Piping and Wiring Guide
1
See appendix for listing of additional components.

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Summary of Contents for IDEAL EXALT COMBI 155

  • Page 1 EXALT COMBI AND SOLO Quick Reference Boiler Piping and Wiring Guide See appendix for listing of additional components.

  • Page 2: Features And Specification

    16 1/2" Weight (Lbs) Ideal USA reserves the right to change the technical characteristics, components and features of its products without prior notice. Check for an updated version of this quick reference guide at www.idealusa.com. See appendix for listing of additional components.
  • Page 3 Quick Reference Boiler Piping and Wiring Guide COMBI BOILERS COMBI BOILERS COMBI USING A LOW LOSS HEADER COMBI USING CLOSELY SPACED TEES See appendix for listing of additional components.
  • Page 4 Quick Reference Boiler Piping and Wiring Guide COMBI BOILER COMBI BOILER SINGLE ZONE WITH CLOSELY SPACE TEES COMBI BOILER SINGLE ZONE WITH CLOSELY SPACE TEES SINGLE ZONE WITH CLOSELY SPACE TEES * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration System...
  • Page 5 Quick Reference Boiler Piping and Wiring Guide COMBI BOILER COMBI BOILER SINGLE ZONE WITH LOW LOSS HEADER COMBI BOILER SINGLE ZONE WITH LOW LOSS HEADER SINGLE ZONE WITH LOW LOSS HEADER * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration System...
  • Page 6 Quick Reference Boiler Piping and Wiring Guide COMBI BOILER COMBI BOILER COMBI BOILER WITH MULTIPLE PUMPS WITH MULTIPLE PUMPS WITH MULTIPLE PUMPS * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration System System...
  • Page 7 Quick Reference Boiler Piping and Wiring Guide COMBI BOILER COMBI BOILER COMBI BOILER USING ZONE VALVES USING ZONE VALVES USING ZONE VALVES * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration System System...
  • Page 8 Quick Reference Boiler Piping and Wiring Guide COMBI BOILER COMBI BOILER USING 2 TEMPS / 2 HEATING CURVES COMBI BOILER USING 2 TEMPS / 2 HEATING CURVES USING 2 TEMPS / 2 HEATING CURVES * (OFF) * (OFF) * * (ON) * * (OFF) * (OFF) * Pump Setting Changes Needed With This Configuration...
  • Page 9 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILERS HEAT ONLY BOILERS HEAT ONLY BOILERS HEAT ONLY BOILERS HEAT ONLY BOILERS PUMP SELECTION GUIDE (P1) PUMP SELECTION GUIDE (P1) HEAT ONLY BOILERS HEAT ONLY BOILERS PUMP SELECTION GUIDE (P1) PUMP SELECTION GUIDE (P1) PUMP SELECTION GUIDE (P1) PUMP SELECTION GUIDE (P1)
  • Page 10 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER HEAT ONLY BOILER HEAT ONLY BOILER SINGLE ZONE WITH CLOSELY SPACED TEES SINGLE ZONE WITH CLOSELY SPACED TEES SINGLE ZONE WITH CLOSELY SPACED TEES * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration System...
  • Page 11 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER HEAT ONLY BOILER HEAT ONLY BOILER SINGLE ZONE WITH LOW LOSS HEADER SINGLE ZONE WITH LOW LOSS HEADER SINGLE ZONE WITH LOW LOSS HEADER * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration C C H H 2 2...
  • Page 12 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER HEAT ONLY BOILER HEAT ONLY BOILER WITH MULTIPLE PUMPS WITH MULTIPLE PUMPS WITH MULTIPLE PUMPS * (ON) * (ON) * (ON) * Pump Setting Changes Needed With This Configuration * Pump Setting Changes Needed With This Configuration * Pump Setting Changes Needed With This Configuration System System...
  • Page 13 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER HEAT ONLY BOILER USING ZONE VALVES USING ZONE VALVES * (ON) * (ON) * Pump Setting Changes Needed With This Configuration * Pump Setting Changes Needed With This Configuration System System Modulation Modulation...
  • Page 14 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER HEAT ONLY BOILER HEAT ONLY BOILER WITH MULTIPLE PUMPS WITH MULTIPLE PUMPS WITH MULTIPLE PUMPS DHW On Boiler Loop DHW On Boiler Loop DHW On Boiler Loop * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration System...
  • Page 15 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER HEAT ONLY BOILER HEAT ONLY BOILER WITH MULTIPLE PUMPS WITH MULTIPLE PUMPS WITH MULTIPLE PUMPS Using Closely Spaced Tees Using Closely Spaced Tees Using Closely Spaced Tees * (ON) * (ON) * (ON) * Pump Setting Changes Needed With This Configuration * Pump Setting Changes Needed With This Configuration...
  • Page 16 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER HEAT ONLY BOILER HEAT ONLY BOILER USING 2 TEMPS / 2 HEATING CURVES USING 2 TEMPS / 2 HEATING CURVES USING 2 TEMPS / 2 HEATING CURVES * (OFF) * (OFF) * (OFF) * (ON) * (ON)
  • Page 17 Quick Reference Boiler Piping and Wiring Guide HEAT ONLY BOILER HEAT ONLY BOILER USING 0-10 INPUT WITH BUFFER TANK HEAT ONLY BOILER DHW On Boiler Loop USING 0-10 INPUT * NO Pump Setting Changes Needed With This Configuration * No Pump Setting Changes Needed With This Configuration * NO Pump Setting Changes Needed With This Configuration System System...
  • Page 18 Quick Reference Boiler Piping and Wiring Guide PIPING 3 EXALT BOILERS CASCADED PIPING PIPING 3 EXALT BOILERS CASCADED * (ON) * ON Note: Communication Cable Needed For Each Slave Boiler * Pump Setting Changes Needed With This Configuration * Pump Settings Need To Be Changed On All Boilers Note: Communication Cable Needed For Each Follower Boiler Note: Communication Cable Needed For Each Slave Boiler 2 2 2 4 4 4 V V V A A A C C C...
  • Page 19 Quick Reference Boiler Piping and Wiring Guide WIRING WIRING 3 EXALT BOILERS CASCADED PIPING 3 EXALT BOILERS CASCADED * COMMUNICATION CABLE NEEDED FOR EVERY FOLLOWER BOILER System Modulatio Outdoor Thermost Sensor or Modbus Thermostat Thermostat Sensor n Signal Sensor Aquas tat * (ON) * Pump Setting Changes Needed With This Configuration FLAME...
  • Page 20 QUICK REFERENCE GUIDE Quick Reference Boiler Piping and Wiring Guide QUICK REFERENCE GUIDE Model Number BTUs Webb Number Exalt 155 Combi 19,375 - 155,000 4.0 GPM* 786159 Exalt 199 Combi 24,875 - 199,000 5.3 GPM* 786161 Exalt 110 Heat Only 13,750 - 110,00 786157 Exalt 155 Heat Only...
  • Page 21 INSTALLATION KIT FOR HEATING SYSTEM COMPLETE NEAR CONNECTIONS BOILER PIPING KIT Combi boilers only PATENTED TECHNOLOGY • Provides precise spacing HYDRO-CORE COMPLETE NEAR BOILER PIPING KIT Complete Near Boiler Piping Kit Includes: for hydraulic separation (1) Double Ball Drain Manifold 1 1/4"...
  • Page 22 Quick Reference Boiler Piping and Wiring Guide APPENDIX PUREPRO BOILER TRIM KITS Standard IPS Deluxe IPS Standard IPS Deluxe IPS Boiler Trim Kits Boiler Trim Kits PROPPBTK-1STD PROPPBTK-1DLX #316483 #316485 1" Standard IPS 1” Deluxe IPS Boiler Boiler Trim Kit Trim Kit PROPPBTK-114STD PROPPBTK-114DLX...
  • Page 23 The Condensate Neutralizer Pump from PurePro is ideal for installations that require both condensate removal and neutralization. Features and benefits: •...
  • Page 24 Need Product Fast? Order Online! Easily shop over 350,000 products from your Shop by category and quickly find products computer, tablet or • Choose from delivery or store pick up smartphone. • Check inventory to make sure an item is in stock •...
  • Page 25 Exalt Solo 110-155-199 & Exalt Combi 155-199...
  • Page 26 Use only genuine Ideal replacement parts to ensure warranty coverage and to avoid improper operation or damage to appliance. • Contact Ideal at 800-411-9999 or www.idealusa.com for a list of distribu- and to avoid improper operation or damage to appliance. tors near you.
  • Page 27 EXALT Combi Jacket Components EXALT Combi Jacket Components Item Part # Description Item Part # Description EXJKT04 Front Jacket Panel EXJKT04 Front Jacket Panel EXARKIT92 Control Box Mounting Bracket EXARKIT92 Control Box Mounting Bracket EXJKT05 Left Side Jacket Panel EXJKT05 Left Side Jacket Panel EXARKIT90 Wall Mounting Bracket with Hardware...
  • Page 28 EXALT Solo 110 Internal Components EXALT Solo 110 Internal Components Item Part # Description Item Part # Description EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT01 Heat Exchanger Body (110) EXARKIT01 Heat Exchanger Body (110) EXARKIT03 Heat Exchanger Body (199) EXARKIT03...

  • Page 29: Condensate Drain Assembly

    EXALT Solo 155 Internal Components Item Part # Description EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT02 Heat Exchanger Body EXARKIT56 CH Supply Temperature Sensor EXARKIT59 Low Water Cut O EXARKIT56 CH Return Temperature Sensor EXARKIT85 Condensate Drain Assembly EXARKIT41 Flue Tube EXARKIT57 Flue Temperature Sensor...
  • Page 30 EXALT Combi 155 Internal Components EXALT Combi 155 Internal Components Item Part # Description Item Part # Description EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT02 Heat Exchanger Body EXARKIT02 Heat Exchanger Body EXARKIT56 CH Supply Temperature Sensor...
  • Page 31 EXALT Solo 199 Internal Components EXALT Solo 199 Internal Components Item Part # Description Item Part # Description EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT03 Heat Exchanger Body EXARKIT03 Heat Exchanger Body EXARKIT56 CH Supply Temperature Sensor EXARKIT56 CH Supply Temperature Sensor EXARKIT59...
  • Page 32 EXALT Combi 199 Internal Components EXALT Combi 199 Internal Components Item Part # Description Item Part # Description EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT40 Vent Outlet/Combustion Air Inlet Adapter EXARKIT03 Heat Exchanger Body EXARKIT03 Heat Exchanger Body EXARKIT56 CH Supply Temperature Sensor EXARKIT56 CH Supply Temperature Sensor EXARKIT59...
  • Page 33 EXALT Solo 110 Burner Components EXALT Solo 110 Burner Components It is essential to ensure It is essential to ensure during installation, main- during installation, main- tenance or repair that tenance or repair that items 12, 11 and 10 are items 12, 11 and 10 are correctly tted between correctly tted between...
  • Page 34 EXALT Solo/Combi 155 Burner Components EXALT Solo/Combi 155 Burner Components It is essential to ensure It is essential to ensure during installation, main- during installation, main- tenance or repair that tenance or repair that items 12, 11 and 10 are items 12, 11 and 10 are correctly tted between correctly tted between...

  • Page 35: Blower Assembly

    EXALT Combi 199 Burner Components EXALT Combi 199 Burner Components It is essential to ensure during installation, main- It is essential to ensure tenance or repair that during installation, main- items 12, 11 and 10 are tenance or repair that correctly tted between items 12, 11 and 10 are the blower and inlet...
  • Page 36 EXALT Control & Display Enclosures EXALT Control & Display Enclosures Item Part # Description Item Part # Description EXARKIT52 Control Module EXARKIT52 Control Module EXARKIT86 Control Box Hinges EXARKIT86 Control Box Hinges EXARKIT53 Display Module EXARKIT53 Display Module EXARKIT55 Control Enclosure EXARKIT55 Control Enclosure...
  • Page 37 EXALT Combi Hydro-block EXALT Combi Hydro-block Item Part # Description Item Part # Description EXARKIT60 Hydroblock EXARKIT60 Hydroblock EXARKIT61 Valve Motor EXARKIT61 Valve Motor EXARKIT62 3 Way Valve EXARKIT62 3 Way Valve EXARKIT58 Flow Sensor EXARKIT58 Flow Sensor EXARKIT64 CH Supply Fitting (155) EXARKIT64 CH Supply Fitting (155) EXARKIT69...
  • Page 38 2020! See what your points can get you. The choice is YOURS! Redeem points in the online catalog for gift cards, electronics, sporting goods and more. Earn 2 points for every dollar spent on PurePro® products and 1 point for every dollar spent on all other qualifying products. Start redeeming once you reach 25,000 points! Visit fwwebbrewards.com to register and to view full program rules.
  • Page 39 Selection. Expertise. Solutions. We’ve Got It! 160 Middlesex Turnpike • Bedford, Massachusetts 01730 fwwebb.com IDWB01/PDF/4-20...

This manual is also suitable for:

Exalt combi 199Exalt solo 110Exalt solo 155Exalt solo 199