Table of Contents
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Original Instructions (EN)
8-Blade Radial Reel, 8-Blade
Forward Swept Reel, or 11-Blade
Forward Swept Reel DPA Cutting
Unit with 7in Reel
Reelmaster
®
5010-H Series Traction Unit
Model No. 03638—Serial No. 400000000 and Up
Model No. 03639—Serial No. 400000000 and Up
Model No. 03641—Serial No. 400000000 and Up
Form No. 3420-472 Rev A
*3420-472* A
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Table of Contents
Related Manuals for Toro 03638
Summary of Contents for Toro 03638
- Page 1 Forward Swept Reel DPA Cutting Unit with 7in Reel Reelmaster ® 5010-H Series Traction Unit Model No. 03638—Serial No. 400000000 and Up Model No. 03639—Serial No. 400000000 and Up Model No. 03641—Serial No. 400000000 and Up *3420-472* A Register at www.Toro.com.
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an athorized Toro distributor or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
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Page 3: Table Of Contents
Safety This manual identifies potential hazards and has safety messages identified by the safety-alert symbol (Figure 2), which signals a hazard that may cause This machine has been designed in accordance with serious injury or death if you do not follow the EN ISO 5395:2013. -
Page 4: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-6688 93-6688 1. Warning—read the 2. Cutting hazard of hand or instructions before foot—shut off the engine servicing or performing... -
Page 5: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Cutting unit Inspect the cutting unit. Use the kickstand when tipping the – No parts required cutting unit. – No parts required Adjust the rear shield. -
Page 6: Adjusting The Rear Shield
Installing the Loose Parts Parts needed for this procedure: Straight grease fitting O-ring g027160 Figure 3 1. Kickstand Procedure The grease fitting must be installed on the reel-motor side of the cutting unit. Refer to Figure 5 to determine the position of the reel motors. Adjusting the Rear Shield No Parts Required Procedure... - Page 7 Install the straight grease fitting (Figure If there are no cap screws on the reel-motor side plate, install them (Figure Install the O-ring on the reel motor (Figure g033964 Figure 7 1. O-ring Install the reel motor, and grease the side plate until excess grease comes out of the grease vent (Figure...
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Page 8: Product Overview
55 kg (121 lb) Attachments/Accessories A selection of Toro-approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories To best protect your investment and maintain optimal performance of your Toro equipment, count on Toro genuine parts. - Page 9 Test the cutting performance by inserting a long with the nuts previously removed. strip of Toro cutting performance paper between Verify that the bedknife-to-reel contact is correct. reel and bedknife, perpendicular to the bedknife...
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Page 10: Height-Of-Cut Chart Terms
(number of rear spacers, Toro Part No. 106-3925); otherwise, the after-cut appearance could be negatively affected Effective Height of Cut (Figure 13). - Page 11 g027170 Figure 14 3. Bottom hole 1. Lift chain 2. U-backet Groomer These are the recommended height-of-cut settings when a groomer kit is installed on the cutting unit.
- Page 12 Height-of-Cut Chart These are the recommended height-of-cut settings when a groomer kit is installed on the cutting unit. HOC Setting Aggressiveness of Cut No. of Rear Spacers No. of Chain Links With Groomer kits installed** 0.64 cm (0.250 inch) Less Normal More 0.95 cm (0.375 inch)
- Page 13 Adjusting the Height of Cut (HOC) Note: For heights of cut greater than 2.54 cm (1.00 inch) the High Height-of-Cut Kit must be installed. Loosen the locknuts securing the height-of-cut arms to the cutting-unit side plates (Figure 15). g027172 Figure 17 g027171 Figure 15 1.
- Page 14 6.4 to 12.7 mm HOC (Optional) (0.220 inch) (0.250 to 0.500 inch) EdgeMax® 137-0833 6.9 mm 9.5 to 38.1 mm (Models 03638 and 03639) (0.270 inch) (0.375 to 1.50 inches)* Standard (Optional) 108-9096 6.9 mm 9.5 to 38.1 mm (0.270 inch) (0.375 to 1.50 inches)*...
- Page 15 (refer to the Toro Manual for Sharpening Reel and Rotary Mowers, Form No. 09168SL). Important: Light contact is preferred at all times.
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Page 16: Maintenance
Wipe each grease fitting with a clean rag. g028800 Figure 23 Apply grease until clean grease comes out of Model 03638 the roller seals and the bearing relief valve. 1. 30 degrees 2. 1.3 mm (0.050 inch) Wipe any excess grease away. -
Page 17: Servicing The Bedknife
(Figure The angle that you use to grind your bedknives is very important. Use the angle indicator (Toro Part No. 131-6828) and the angle-indicator mount (Toro Part No. 131-6829) to check the angle that your grinder produces and then correct for any grinder inaccuracy. -
Page 18: Servicing The Bedbar
Servicing the Bedbar Removing the Bedbar Turn the bedbar-adjusting screws counterclockwise to back the bedknife away from the reel (Figure 29). g034113 Figure 27 1. Bedknife (vertical) 2. Angle indicator Press the Alt Zero button on the angle indicator. Place the angle-indicator mount on the edge of the bedknife so that the edge of the magnet mates with the edge of the bedknife (Figure... - Page 19 g027176 Figure 31 1. Bedbar bolt 3. Steel washer 2. Nut 4. Nylon washer Assembling the Bedbar Install the bedbar, positioning the mounting ears between the washer and bedbar adjuster. Secure the bedbar to each side plate with the bedbar bolts (nuts on bolts) and the 6 washers. Note: Position a nylon washer on each side of the side-plate boss.
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Page 20: Servicing The Hd Dual Point Adjusters (Dpa)
Servicing the HD Dual Point Install a wave washer onto the adjuster shaft and slide the adjuster shaft into the flange bushings Adjusters (DPA) in the frame of the cutting unit (Figure 33). Secure the adjuster shaft with a flat washer and Remove all parts (refer to the Installation locknut (Figure... - Page 21 Repeat this procedure on the other end of the cutting unit. Adjust the bedknife to the reel; refer to Adjusting the Bedknife to the Reel (page...
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Page 22: Servicing The Roller
Servicing the Roller nuts, inner seals and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and The roller Rebuild Kit and the Roller Rebuild Tool Kit the installation instructions required to rebuild a roller (Figure 34) are available for servicing the roller. - Page 23 Notes:...
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- Page 26 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 27 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 28 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.