Heatilator RAVE4013I-D Owner's Manual
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Heatilator RAVE4013I-D Owner's Manual

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Model:
RAVE4013I-D
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
• DO NOT store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Leave the building immediately.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas sup-
plier's instructions.
- If you cannot reach your gas supplier, call
the fire department.
• Installation and service must be performed
by a qualified installer, service agency, or the
gas supplier.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fitter.
See Table of Contents for location of additional Commonwealth
of Massachusetts requirements.
NOTICE
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17
Owner's Manual
Installation and Operation
• Leave this manual with
party responsible for use
and operation.
DANGER
HOT GLASS WILL
DO NOT TOUCH GLASS
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of
burns from the hot viewing glass is provided
with this appliance and shall be installed for
the protection of children and other at-risk
individuals.
This appliance may be installed as an OEM
installation in manufactured home (USA
only) or mobile home and must be installed
in accordance with the manufacturer's
instructions and the Manufactured Home
Construction and Safety Standard, Title 24
CFR, Part 3280 in the United States, or the
Standard for Installation in Mobile Homes,
CAN/CSA Z240 MH Series, in Canada.
This appliance is only for use with the type(s)
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
CAUSE BURNS.
UNTIL COOLED.
1

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Summary of Contents for Heatilator RAVE4013I-D

  • Page 1 See Table of Contents for location of additional Commonwealth gases, unless a certified kit is used. of Massachusetts requirements. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 2: Congratulations

    As the owner of a new fireplace, you’ll want to read and Your new Heatilator gas fireplace will give you years of carefully follow all of the instructions contained in this durable use and trouble-free enjoyment. Welcome to the owner’s manual.

  • Page 3: Table Of Contents

    D. Electrical Service and Repair ..... . 50 E. Junction Box Installation......50 Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 4 D. Contact Information ......72  = Contains updated information. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 5: Limited Lifetime Warranty

    Limited 3 years Firebox and heat exchanger Lifetime All replacement parts 90 Days beyond warranty period See conditions, exclusions, and limitations on next page. 4021-645H 10/15 Page 1 of 2 Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 6 THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 4021-645H 10/15 Page 2 of 2 Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 7: Listing And Code Approvals

    • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 8: Requirements For The Commonwealth Of Massachusetts

    VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB- of the installation. STRUCTIONS”. See Gas Connection section for additional Common- wealth of Massachusetts requirements. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 9: User Guide

    • Install a switch lock or a wall/remote control with child protection lockout feature. • Keep remote controls out of reach of children. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 10: Clear Space

    Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. For more information refer to the instructions supplied with your decorative door or front. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 11: Lighting Instructions (Ipi)

    Keep burner and control compartment clean. See installation and operating instruc- Propane Installation code, CSA B149.1. tions accompanying appliance. For additional information on operating your 593-913i Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 12: After Fireplace Is Lit

    Wall above appliance feels hot to No action necessary. This appliance ships with a non-combustible material attached. Specifica- the touch. tions of the attached non-combustible material are listed in Section 1.E. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 13: Maintenance And Service

    (consult with your dealer) • Inspect draft shield to verify it is not damaged or missing. • Refer to Section 14.E for glass removal and replacement instructions. • Reinstall door or decorative front. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 14: Maintenance Tasks-Qualified Service Technician

    • Verify burner is properly secured and aligned with pilot or igniter. • Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 15: Installer Guide

    INSULATED. (SECTION 8.D) CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C) FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.C) FRAMING/HEADER (SECTION 5) WALL SWITCH GAS LINE (SECTION 11) Figure 4.1 Typical System Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 16: Design And Installation Considerations

    Electric drill and bits (1/4 in. magnetic) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws Caulking material (300 ºF minimum continuous exposure rating) Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 17: Framing And Clearances

    Unlike many traditional, single sided Heatilator fireplaces, clearance around air openings and for service access. the RAVE4013I-D is recessed into surround framing. The left and right nailing tabs were designed to ensure the fireplace is Due to high temperatures, the appliance should be locat- recessed to the correct location within the framing materials.

  • Page 18: Constructing The Appliance Chase

    1-1/2 in. nominal, such as with formed steel systems, then it may be necessary to adjust the adjacent framing dimensions so that the non- combustible board and wallboard joints are centered on the framing. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 19: Clearances

    Flooring Appliance Appliance Appliance (Vent Pipe) (Height) (Depth) (Width) Inches 8-5/8 40-1/4 18-1/4 Millimeters 1023 1270 * Adjust framing dimensions for interior sheathing (such as sheetrock) Figure 5.2. Clearances to Combustibles Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 20: Mantel And Wall Projections

    Figure 5.4 Clearances To Non-Combustible Mantels Or Other NAILING TAB Non-Combustibles Above Appliance 1/2 IN. FACTORY-SUPPLIED NON-COMBUSTIBLE BOARD Note: For non-combustible fireplace finish material (marble, stone, etc) specifications refer to Section 13.C. Figure 5.7 Front Side Finishing Detail Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 21 3-1/2 IN. NON-COMBUSTIBLE BOARD SHIPPED WITH APPLIANCE 1 IN. 1 IN. AIR SPACE Figure 5.8 Non-Combustible Zone Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 22: Termination Locations

    Over 16/12 to 18/12 ..........7.0 Over 18/12 to 20/12 ..........7.5 Over 20/12 to 21/12 ..........8.0 * 3 foot minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 23 Figure 6.3 Minimum Clearances for Termination • Vinyl protection kits are suggested for use with vinyl siding. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 24: Vent Information And Diagrams

    • Horizontal runs of vent do not require vertical rise; horizontal runs may be level. • Horizontal termination cap should have a 1/4 inch Horizontal downward slant to allow any moisture in cap to be Figure 7.1 released. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 25 V + H MAX. = 40 ft. (12.2 m) approved for use with propane (LP) fuel. May lead to elevated glass temperature that may cause tem- pered glass breakage. Figure 7.4 Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 26 CAUTION: The SLP-HRC-SS termination cap is not approved for use with propane (LP) fuel. May lead to elevated glass temperature that may cause tem- pered glass breakage. INSTALLED HORIZONTALLY Figure 7.5 Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 27 40 ft. (12.2 m) CAUTION: The SLP-HRC-SS termination cap is not approved for use with propane (LP) fuel. May lead to elevated glass temperature that may cause tem- pered glass breakage. Figure 7.6 Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 28 CAUTION: The SLP-HRC-SS termination cap is not approved for use with propane (LP) fuel. May lead to elevated glass temperature that may cause tem- pered glass breakage. INSTALLED HORIZONTALLY INSTALLED HORIZONTALLY Figure 7.7 Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 29 If the vent configuration has a total ver- tical of 15-44 feet, an exhaust restrictor may be needed. The exhaust restrictor can be located in the appliance manual bag. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 30 Note: Use SLP Series components only. Note: There MUST be a 25% reduction in total H when using flex vent except when using the simple up and out installation (see Figure 7.17). Figure 7.11 Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 31 Note: There MUST be a 25% reduction in total H when using flex vent except when using the simple up and out installation (see Figure 7.17). INSTALLED HORIZONTALLY Figure 7.12 Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 32 Maximum= 40 ft. (12.2 m) Note: There MUST be a 25% reduction in total H when using flex vent except when using the simple up and out installation (see Figure 17.7). Figure 7.13 Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 33 5 in. (127 mm) CAUTION! DO NOT use any flue restrictor when vent- ing with the DV-46DVA-GCL adapter and LINK-DV30B kit. This may result in poor flame appearance, sooting, pilot malfunction, or overheating. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 34 INLET AIR VENT PIPE EXISTING CHIMNEY To minimize cold air drafts, seal with non-combustible insulation. DIRECT VENT FIREPLACE Minimum 10 ft. 3.05 m Maximum 40 ft. 12.2 m HEARTH FLOOR Figure 7.16 Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 35: Use Of Flex Vent

    However, the vent attachment point and the firestop location are considered to be supports. TERMINATION 3 in. CLEARANCE FLEX-VENT 1 in. CLEARANCE Figure 7.17 Flex Vent Pipe - Generic Fireplace Shown Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 36: Vent Clearances And Framing

    * Shows center of vent framing hole for top venting. The center of the hole is one (1) in. (25.4 mm) above the center of the horizontal vent pipe. Figure 8.2 Wall Penetration Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 37: Install The Ceiling Firestop

    Figure 8.3 Installing Ceiling Firestop INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM CEILING FIRESTOP CEILING FIRESTOP INSTALLED BELOW CEILING INSTALLED ABOVE CEILING Figure 8.4 Installing the Attic Shield Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 38: Installing The Optional Heat-Zone ® Gas Or

    • Determine the location for the air register/fan housing assembly. Reference the Heat-Zone Gas Kit or Heat-Zone Plus ® ® Kit instructions for the remaining installation steps. HEAT-ZONE ® ATTACHES HERE Figure 8.5 Heat-Zone Locations ® Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 39: Appliance Preparation

    For all venting applications, ensure that the pipe gasket is in place before attaching any pipe section. This gasket is shipped in place around the starting collar. See Figure 9.2. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 40: Securing And Leveling The Appliance

    Figure 9.3 shows the fireplace installed on the floor. However, this fireplace can be elevated off the floor provided that the fireplace is properly supported by framing materials and the ceiling clearances are maintained. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 41: Installing Vent Pipe (Slp Pipe)

    WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 42: Assemble Slip Sections

    • Only outer pipes are sealed, sealing the inner flue is not required. • All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 43: Disassemble Vent Sections

    • Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3 mm) larger than the support box outline. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 44: Install Metal Roof Flashing

    • Caulk the perimeter of the flashing where it contacts the roof surface. See Figure 10.12. • Caulk the overlap seam of any exposed pipe sections that are located above the roof line. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 45: Install Vertical Termination Cap

    • Once the pipe section and the termination cap have been connected, slide the wall thimble up to the interior wall surface and attach with screws provided. See Figure 10.15. Figure 10.15 Wall Thimble Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 46: Install Horizontal Termination Cap

    HEAT SHIELD EXTENDED 1-1/2 IN. (38 MM) MIN. HEAT SHIELD OVERLAP WALL SHIELD FIRESTOP SLIP SECTION CAN BE EXTENDED INNER VENT SHEATHING OUTER VENT INTERIOR EXTERIOR Figure 10.16 Venting through the wall Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 47: Gas Information

    3. Set the valve bracket on the front lip of the firebox bot- tom. Turn “off” the ball valve. Disconnect gas valve from the gas flex ball valve assembly at the pressure fitting. See Figure 11.4. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 48: Gas Connection

    • In CANADA: Reduce burner orifice 10% for elevations cessed from the front of the fireplace when valve assembly between 2000 feet and 4500 feet. Above 4500 feet, is installed. consult local gas utility. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 49: Electrical Information

    • This appliance is equipped with an IntelliFire control valve which operates on a 3 volt system. GAS VALVE CONTROL MODULE AC ADAPTER CONTROL MODULE GROUND BATTERY PACK Figure 12.1 Valve Cavity Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 50: Electrical Service And Repair

    6. Reinstall the junction box. 7. Reposition the junction box heat shield such that it is positioned over the junction box. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 51: Finishing

    Unlike many traditional, single-sided Heatilator fireplaces, this fireplace is recessed into surround framing. The left and right nailing tabs were designed for the RAVE4013I-D model as a means to ensure the fireplace is recessed to the correct location within the framing materials.
  • Page 52 Self-tapping screws, up to one inch long, can be installed through the nailing tab and outer three inch edges of the factory-installed non-combustible board to secure the drywall adjacent to the factory-installed non-combustible board. See Figure 13.3. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 53 12 inch intervals along the joint length. • The wall-board joints should be finished with a Taping Coat, followed by at least two subsequent Finish Coats of joint compound. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 54: Mantel And Wall Projections

    (Acceptable on both sides of opening) See Dimension T on Appliance Dimension Diagram (Figure 16.1). 1 IN.MIN. 4 IN. MAX. Figure 13.6 Clearances To Non-Combustible Mantels Or Other Non-Combustibles Above Appliance Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 55: Facing Material

    Both the Deco and Illusion decorative fronts can be in- stalled with an “Overlap” or “Inside Fit” method: Overlap Requirement: See Figure 13.9 and 13.10. Inside Fit requirement: See Figure 13.11. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 56 2 IN. (DECO-42-**) 20-1/2 IN. (ILLU-42-**) 22-1/2 IN. (DECO-42-**) APPLIANCE OPENING (HEIGHT) 3-1/4 IN. (ILLU-42-**) 4-1/4 IN. (DECO-42-**) 0 - 4 IN. DRYWALL OR EQUIVALENT (1/2 IN.) Figure 13.11 Inside Fit Method Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 57: Decorative Fronts

    991 mm (width). Outside dimension of decorative 44-1/2 in. 1130 mm front (width). Inside dimension decorative front 13 in. 330 mm (height). Outside dimension of decorative 19-1/2 in. 495 mm front (height). Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 58: Appliance Setup

    If the glass rock media accessory will not be installed, remove the jig during the setup process. The jig is shown in Figure 14.1. ROCK MEDIA PLACEMENT JIG Figure 14.1. Glass Rock Media Jig Location Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 59: Fixed Glass Assembly

    UPPER SPRING LATCH LOWER GLASS CLIP Figure 14.2 Air Shutter Air Shutter Settings RAVE4013I-D 3/16 in. 9/16 in. Figure 14.1 Fixed Glass Assembly Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 60: Troubleshooting

    Verify module is securely grounded to metal chassis of appliance. d. Module voltage output / Valve/Pilot Verify battery voltage is at least 2.7 volts. Replace batteries if volt- solenoid ohms readings. age is below 2.7. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 61 Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fine. Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 62: Reference Materials

    Millimeters Location Inches Millimeters 37-3/4 1219 16-3/4 1092 39-1/16 6-5/8 39-3/4 1010 13-1/4 1042 2-3/16 3-9/16 17-1/4 6-7/8 45-1/16 1145 18-1/4 25-7/8 9-5/16 17-3/4 9-3/4 51-1/2 1308 Figure 16.1 Appliance Dimensions Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 63: Vent Components Diagrams

    305 mm 1-1/2 in. 8-7/8 in. 12 in. 5-1/2 in. 38 mm 225 mm 305 mm 146 mm SLP-WS SLP-HVS Wall Shield Firestop Horizontal Pipe Support Figure 16.2 SLP Series Vent Components Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 64 356 mm (101 mm) (97 mm) 5-1/16 in. 10-9/16 in. 8 in. (128 mm) 269 mm (203 mm) SLP-CCS-BK SL-2DVP Cathedral Ceiling Adapter Support Box-Black Figure 16.3 SLP Series Vent Components Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 65 SLP-HRC-SS HORIZONTAL TERMINATION CAP 12 IN. 305 mm 7 IN. 178 mm 15-1/2 IN. 394 mm SL-2DVP DVP-FBHT SLP90 DVP-FBHT Figure 16.4 SLP Series Vent Components Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 66 9-3/16 IN. (233 mm) 13-5/8 16-11/16 IN. 16-11/16 IN. (346 mm) 424 mm (424 mm) 12-1/2 IN. (318 mm) SLP-LPC SLP Low Profile Cap (Approved for use with PVI-SLP-B only) Figure 16.5 PVI-SLP-B Vent Components Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 67 40 FT PV Wire Harness PVI-WH40 60 FT PV Wire Harness PVI-WH60 80 FT PV Wire Harness PVI-WH80 100 FT PV Wire Harness PVI-WH100 PVLP-BEK PVLP-HS Heat Shield Brick Kit Figure 16.6 PVLP-SLP Vent Components Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...
  • Page 68 DRC-RADIUS 5-3/4 in. Cap Shield (146 mm) COOL-ADDM Cap Shield 11-7/8 in. 5 in. (302 mm) (127 mm) 13-7/8 in. (352 mm) DVP-BEK2 DVP-HPC Cap Brick Extension Figure 16.7 Vent Components Heatilator • RAVE4013I-D • 2328-900 Rev. F • 9/17...

  • Page 69: Service Parts

    Heatilator, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. - NOTES -...

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