Orion OriLink 23408 Manual
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Orion OriLink 23408 Manual

Tank control module
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MANUAL / BRUKSANVISNING / GUIDE D'INSTRUCTIONS / BEDIENUNGSANLEITUNG
OriLink®
Monitoring System
Tank Control Module, 23408
(Covers TCM with PCB versions 203 02 62 C chip version 1.00.00 or later and 203 02 91 A chip version 2.00.00 or later,
some features may be missing in earlier versions)
English Manual for TCM-module 23408, Rev R10, 180409

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Summary of Contents for Orion OriLink 23408

  • Page 1 MANUAL / BRUKSANVISNING / GUIDE D’INSTRUCTIONS / BEDIENUNGSANLEITUNG OriLink® Monitoring System Tank Control Module, 23408 (Covers TCM with PCB versions 203 02 62 C chip version 1.00.00 or later and 203 02 91 A chip version 2.00.00 or later, some features may be missing in earlier versions) English Manual for TCM-module 23408, Rev R10, 180409...

  • Page 2: Table Of Contents

    Table of Contents INTRODUCTION MECHANICAL INSTALLATION ELECTRIC INSTALLATION CONFIGURATION 4.1. HECK BEFORE CONFIGURATION 4.2. DDRESSING THE 4.3. P MODE 4.4. [TCM//A HANGE ADDRESS DDRESS 4.5. ECOMMENDATION FOR SETTING ADDRESSES CONFIGURE THE PORTS 5.1. [TCM//P ONNECT A TANK TO A PORT 5.2.

  • Page 3: Introduction

    Electric installation The power supply should be connected to mains 230VAC in a proper way following valid rules. Alentec & Orion AB recommends that the connection be done through a 2-pole working switch. It has five connectors (A) for the OriLink® communication. Two of these connectors, MPDM IN and MPDM OUT are not connected to +24V and are intended for a connection to another TCM, MPDM or other modules that already have +24VDC.
  • Page 4 TIP! If a TCM is used for a tank containing flammable liquid it could be necessary to use an EX protection. There are two diodes (F) for every port. These indicate the status of entry points A and B, the level in the tank. One diode (G) on each port indicates if the solenoid valve is open or not.

  • Page 5: Configuration

    NOTE! To obtain technical support a copy of the configuration sheet for the complete installation must be sent to Alentec & Orion AB at Alentec & Orion AB TECHNICAL SUPPORT Grustagsvägen 4...

  • Page 6: Configure The Ports

    EXAMPLE: Port 1 measures the level of a waste oil tank and Invert A controls the air to a waste oil pump using an Alentec & Orion AB 2-levels sensor 23132. This is up done by calculating the value of the Mask 1+4+8=13. The Mask should be set to TCM: ‡...

  • Page 7: Analogue Sensor Settings

    5.3. Analogue sensor settings 5.3.1. Set the input signal filter time constant TCM: ‡ This time constant (Tau) is used to filter the sensor signal to create an accurate tank level. “0” means no filter and a higher value gives slower TCM MainMenu response but a more accurate value.

  • Page 8: Set Sensor Full Scale

    5.3.4. Set sensor full scale The sensor full scale value is the pressure corresponding to 20 mA. If a TCM: ‡ pressure sensor is used the value should be in [bar]. For sensor part number TCM MainMenu 23 417 the value should be as default “0.400” PortX: ‡...

  • Page 9: Fluid Specification

    5.4. Fluid specification 5.4.1. Set fluid name The fluid name set in the TCM makes it possible to show the fluid name in TCM: ‡ the info box for the graphic representation of the analogue sensor. It should TCM MainMenu be set to the same value as in the PC database.

  • Page 10: Tank Specification

    5.5. Tank specification 5.5.1. Set tank capacity TCM: ‡ The tank capacity set in the TCM is used to create a true graphic TCM MainMenu representation of the analogue sensor status. It should be set to the same value as in the PC database. PortX: ‡...

  • Page 11: Set Tank Bottom Area

    5.5.2. Set tank bottom area Setting the tank bottom area is only usable for a tank with the same TCM: ‡ projected area throughout the total tank height. TCM MainMenu For other tank forms the profil has to be downloaded to the TCM from a PC. PortX: ‡...

  • Page 12: Displaying Tank Content On Aled Display

    5.6. Displaying tank content on a LED display 5.6.1. Set LED address By specifying a LED address (4XXX) it is possible to show the content of TCM: ‡ the tank in real time on a remote or local LED display. Observe that the TCM MainMenu addressed LED will not be available for dispensing information.

  • Page 13: Set The Type Of Tank (Pc System)

    5.7. Set the type of tank (PC system). To make it possible for the PC software to handle tank information, volumes, sensor inputs and valve output it is necessary to define which TCM port to use, if it is a fresh oil tank or a waste oil tank, if there are any level sensors connected and of which type if there are.

  • Page 14: Menu Tree

    Menu tree 14(21)

  • Page 15: Fast Menu Codes

    Fast Menu codes With a PC, the OriLink® WinTools software and a SIO, you can customize the quick menu that appear when you press ”?” on a keypad. To do this, assign a name to the menu, a module address and then a code. Password is optional. This code can also be used together with the address after you have typed SETUP followed by the password.

  • Page 16: Technical Specification

    Technical specification Printed circuit board Net ports: 5 OriLink® ports (A) for data communication, 2 without +24VDC. Discrete level inputs: 4 (F), for one or two levels. Switch or active signal max 50 V. Supports reorder and stop set-up for both fresh and waste oil.

  • Page 17: To Connect Discrete Level Sensors 23 132/138/171 And Solenoid Valves

    9. To connect discrete level sensors 23 132/138/171 and solenoid valves 9.1. Fresh oil tank, 23138 (2-levels) To achieve a proper function, that is the pump starts only if there are enough oil in the tank, a dispense point is open and the sensor works properly, the following connection should be made.

  • Page 18: One Tcm Port Controls A Number Of Pumps

    9.4. One TCM port controls a number of pumps It is possible to control several pumps with only one solenoid valve, that is all pumps starts if one dispense point is opened. To do this the solenoid valve is connected between +24V and Sol of a TCM port. The port is set to a tank that does not exist in the PC database and the Mask is set to 0.

  • Page 19: Connecting A Waste Oil Tank 23132 (2-Levels)

    10.1. Connecting a waste oil tank 23132 (2-Levels) To achieve a proper function, that is the pump stops if the physical tank is full or if the sensor is disconnected, the following connection should be made. The TCM port should be set to control the appropriate PC tank in relation to the physical tank. Correct TankType, TCMAddress and TCMPort should be set using with WinDB Manager MASK = 13, TankType = 11?.

  • Page 20: Connecting An Analogue Sensor

    11.2. Connecting an analogue sensor. The OriLink® TCM uses 2-lead 4-20mA 24VDC technique but there are several other techniques that uses more leads. Because of this the sensor can have more than 2-leads but they are not used. OBSERVE! Colors may vary between shipments and sensor types so check the sensor manual before connecting it.

  • Page 21: Connection

    12.1. Connection The analogue EX-barrier 23 188 can handle 2 analogue sensors. Here is shown how to connect an analogue sensor 23 417 to a TCM port using channel 1 of the EX-barrier. NOTE! The lead colours of the sensor may vary depending on the shipment and make but there are always +, - and GND/Screen.

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