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OWNER'S MANUAL
Coolmate™ 4
1.
Safety Symbol Definitions
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
DANGER! − Indique une situation dangereuse qui si on
l'évite pas peut donner la mort ou des blessures graves. Les
dangers possibles sont montrés par les symboles joints ou
sont expliqués dans le texte.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Indique une situation dangereuse qui si on l'évite pas peut
donner la mort ou des blessures graves. Les dangers
possibles sont montrés par les symboles joints ou sont
expliqués dans le texte.
Indicates statements not related to personal injury.
NOTICE
Indique des déclarations pas en relation avec des blessu-
res personnelles.
Indicates special instructions.
Indique des instructions spécifiques.
Beware of electric shock from wiring.
Attention! Risque d'électrocution due au contact avec des
fils.
CALIFORNIA PROPOSITION 65 WARNINGS
Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects
and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after use.
Avertissements issus de la «Proposition 65»
Les équipements de soudage ou de coupe produisent des émanations ou des gaz qui contiennent des agents chimiques réputés selon
l'État de Californie causer des déficiences congénitales et, dans certains cas, le cancer. (Section 25249.5 et suivantes du «California
Health & Safety Code»)
Ce produit contient des agents chimiques, notamment du plomb, réputés selon l'État de Californie causer des cancers, des malforma-
tions congénitales ou d'autres problèmes de procréation. Se laver les mains après utilisation.
2.
EMF Information
Electric current flowing through any conductor causes localized elec-
tric and magnetic fields (EMF). Welding current creates an EMF field
around the welding circuit and welding equipment. EMF fields may in-
terfere with some medical implants, e.g. pacemakers. Protective
measures for persons wearing medical implants have to be taken. For
example, access restrictions for passers−by or individual risk assess-
ment for welders. All welders should use the following procedures in
order to minimize exposure to EMF fields from the welding circuit:
1. Keep cables close together by twisting or taping them, or using
a cable cover.
2. Do not place your body between welding cables. Arrange
cables to one side and away from the operator.
3. Do not coil or drape cables around your body.
OM-624
2010−04
CE And Non-CE Models
Have only trained and qualified persons install, operate,
or service this unit. Call your distributor if you do not un-
derstand the directions. For WELDING SAFETY and
EMF information, read wire feeder and welding power
source manuals.
L'installation, l'exploitation et l'entretien de cet appareil
doivent être confiés uniquement à des personnes
qualifiées et convenablement formées. S'adresser à un
distributeur si l'on ne comprend pas les directives. Pour
des renseignements ayant trait à la SÉCURITÉ lors du
soudage et aux champs électromagnétiques, consulter
les manuels traitant les dévidoirs et les sources de
courant pour le soudage.
Beware of moving parts.
Attention! Pièces en mouvement.
Wear safety glasses with side shields.
Porter des lunettes de sécurité avec protections
latérales.
Recycle or dispose of used coolant in an environmentally
safe way.
Recycler ou éliminer tout liquide de refroidissement usé
conformément aux méthodes prescrites pour assurer la
protection de l'environnement.
4. Keep head and trunk as far away from the equipment in the
welding circuit as possible.
5. Connect work clamp to workpiece as close to the weld as
possible.
6. Do not work next to, sit or lean on the welding power source.
7. Do not weld whilst carrying the welding power source or wire
feeder.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding,
spot welding, gouging, plasma arc cutting, or induction heating opera-
tions. If cleared by your doctor, then following the above procedures
is recommended.
126 174U
©
2010 MILLER Electric Mfg. Co.
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Table of Contents
Related Manuals for Miller Electric COOLMATE 4
Summary of Contents for Miller Electric COOLMATE 4
- Page 1 If cleared by your doctor, then following the above procedures 3. Do not coil or drape cables around your body. is recommended. © 2010 MILLER Electric Mfg. Co.
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Page 2: Specifications
Important Information Regarding CE Products (Sold Within The EU) This equipment shall not be used by the general public as the EMF limits for the general public might be exceeded during welding. This equipment is built in accordance with EN 60974−1 and is intended to be used only in an occupational environment (where the general public access is prohibited or regulated in such a way as to be similar to occupational use) by an expert or an instructed person. - Page 3 100 h. std. 043 810 (HF) 043 809 (AL) S-178 910 Warning! Watch Out! There are overheating and damage. Gas Tungsten Arc Welding possible hazards as shown by the applications. Use Aluminum Protecting Read Owner’s Manual. symbols. Coolant No. 043 809 where coolant Check and clean filter every 100 contacts aluminum parts or for Gas Disconnect input plug or power before...
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Page 4: Symbols And Definitions
Symbols And Definitions Some symbols are found only on CE products. Amperes Alternating Current Primary Voltage Single Phase Water (Coolant) In- Water (Coolant) Volts Line Connection Output Degree Of Hertz Primary Current Protection WEEE Label (For Products Sold Within The EU) Do not discard product (where ap- plicable) with general waste. - Page 5 10. Connections Do not move or operate unit where it could tip. To prevent overheating, make sure cooling unit is positioned so airflow is not restricted. GTAW Connections NOTICE − If welding power source has a water valve, do not connect hoses to water valve.
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Page 6: Routine Maintenance
11. Routine Maintenance Disconnect power before maintaining. 1 Month Clean Coolant Filter Blow Out Radiator Fins 6 Months Change Replace Replace Coolant (If Unreadable Cracked Using Water) Labels Hoses 12 Months Change Coolant (If Using 043 810 Or 043 809 Coolant) 12. -
Page 7: Troubleshooting
13. Adjusting Relief Valve Relief valve is factory set at 60 psi (414 kPa), and normally needs no adjustment: Only ad- just if replacing motor. Pressure gauge Relief Valve Adjustment Screw Connect gauge to Coolant Out fit- ting as shown. Block or plug any output fitting on gauge. -
Page 8: Parts List
16. Parts List Includes Items 10&11 131 764-K Figure 16-1. Complete Assembly OM-624 Page 8... - Page 9 Item Part Description Quantity Figure 16-1. Complete Assembly ... . 124 377 WIRE FORM, radiator end ..........
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Page 10: Declaration Of Conformity
DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s) and Standard(s). - Page 11 Notes...
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Page 12: Owner's Record
Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2010 Miller Electric Mfg. Co. 2010−01...