Gas Piping - Burnham MINUTEMAN II Installation, Operating And Service Instructions

Direct vent gas - fired boiler / water heater
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V. Gas Piping
A.
Size gas piping. Design system to provide adequate gas
supply to boiler. Consider these factors:
1. Allowable pressure drop from point of delivery to
boiler. Maximum allowable system pressure is ½
psig. Actual point of delivery pressure may be less;
contact gas supplier for additional information.
Minimum gas valve inlet pressure is stamped on the
rating label located in the boiler's vestibule
compartment.
2. Maximum gas demand. Table 2 lists boiler input
rate. Also consider existing and expected future gas
utilization equipment (i.e. cooking equipment).
3. Length of piping and number of fittings. Refer to
Table 3 for maximum capacity of Schedule 40 pipe.
Table 4 lists equivalent pipe length for standard
fittings.
Table 2: Rated Input
Input Rate
[cubic feet per hour]
Boiler
Model
Natural
Gas
MMII4-70
70
MMII4-105
105
MMII5-105
105
MMII5-140
140
Table 3: Maximum Capacity of Schedule 40 Pipe in CFH For Gas Pressures of 0.5 psig or Less
Length
[Feet]
½
10
132
20
92
30
73
40
63
50
56
60
50
70
46
80
43
90
40
100
38
10
Gas Connection
Size (Inches)
LP Gas
28
½
42
½
42
½
56
½
0.3 Inch w.c. Pressure Drop
¾
1
278
520
190
350
152
285
130
245
115
215
105
195
96
180
90
170
84
160
79
150
4. Specific gravity of gas. Gas piping systems for gas
with a specific gravity of 0.60 or less can be sized
directly from Table 3, unless authority having
jurisdiction specifies a gravity factor be applied. For
specific gravity greater than 0.60, apply gravity
factor from Table 5. If exact specific gravity is not
shown choose next higher value.
For materials or conditions other than those listed
above, refer to National Fuel Gas Code, NFPA 54/
ANSI Z223.1, or size system using standard
engineering methods acceptable to authority having
jurisdiction.
B.
Connect boiler gas valve to gas supply system.
1. Use methods and materials in accordance with local
plumbing codes and requirements of gas supplier. In
absence of such requirements, follow National Fuel
Gas Code, ANSI Z223.1.
2. Use thread (joint) compounds (pipe dope) resistant
to action of liquefied petroleum gas.
3. Install sediment trap, ground-joint union and manual
shut-off valve upstream of boiler gas control valve
and outside of jacket. See Figure 8.
4. All above ground gas piping upstream from manual
shut-off valve must be electrically continuous and
bonded to a grounding electrode. Do not use gas
piping as grounding electrode. Refer to National
Electrical Code, ANSI/NFPA 70.
0.5 Inch w.c. Pressure Drop
½
1,050
175
730
120
590
97
500
82
440
73
400
66
370
61
350
57
320
53
305
50
¾
1
360
680
250
465
200
375
170
320
151
285
138
260
125
240
118
220
110
205
103
195
1,400
950
770
660
580
530
490
460
430
400

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