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FOREWORD
This Assembly Manual contains the information required for
the correct reassembly of this Yamaha machine prior to
delivery to the customer. Since some external parts of the
machine have been removed at the Yamaha factory for the
convenience of packing, assembly by the Yamaha dealer is
required. It should be noted that the reassembled machine
should be thoroughly cleaned, inspected, and adjusted prior to
delivery to the customer.
NOTICE
The service specifications given in this assembly manual are
based on the model as manufactured. Modifications and
significant changes in specifications and/or procedures will be
forwarded to Authorized Yamaha Dealers. The procedures
below are described in the order that the procedures are
carried out correctly and completely. Failure to do so can result
in poor performance and possible harm to the machine and/or
rider.
CONCERNING CARTE DAMAGE:
Follow the instructions in the Dealer warranty handbook,
procedure section.
Particularly important information is distinguished in
this manual by the following notations.
The Safety Alert Symbol means ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!
WARNING
Failure to follow WARNING instructions could result in severe
injury or death to the machine operator, a bystander, or a
person inspecting or repairing the machine.
CAUTION:
A CAUTION indicates special precautions that must be taken
to avoid damage to the machine.
NOTE:
A NOTE provides key information to make procedures easier
or clearer.
YFM660FP
ASSEMBLY MANUAL
© 2001 by Yamaha Motor Corporation, U.S.A.
First Edition, April 2001
All rights reserved. Any reproduction or
unauthorized use without the written
permission of Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in U.S.A.
P/N LIT-11666-15-01
PREPARATION
To assemble the machine correctly, supplies and working
space are required:
Supplies Oils, greases, shop rags.
Workshop
The workshop where the machine is assembled should be
clean and large. The floor should be level.
Self-protection
Protect your eyes with suitable safety spectacles or safety
goggles when using compressed air, when grinding or when
doing any operation which may cause particles to fly off.
Protect hands and feet by wearing safety gloves or doing.
Procedure for unpacking
1. To remove the machine and parts packed in the crate, cut
the vinyl bands around the carton using a cutter or scissors.
Next, remove the exterior carton by lifting it straight up.
2. Remove the bolts from each corner of the rack, and remove
the struts.
3. Remove the machine from the bottom board.
4. Before starting the assembly, check for damaged or miss-
ing parts. The parts are contained in the carton and the
machine for damage, scratches and other defects.
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