Front Brake Master Cylinder; Throttle Housing - Yamaha YFM660FP 2001 Assembly Manual

1. Handlebar
2
FWD
A

2. Front brake master cylinder

1

3. Throttle housing

A
20
B
2
3
1
B
A
2
3
7
1
C
B
2
3
1 Handlebar
Handlebar holder
2
(upper)
3
Flange bolt
A: The handlebar holders should be
installed with the punched mark
forward.
CAUTION:
First tighten the bolts on the front
side, and then tighten the bolts on
the rear side.
B: Tighten the bolts to specified
torque.
1 Master cylinder
2 Bracket
Flange bolt
3
A: Tighten the bolts to specified
torque.
Tightening torque:
7 Nm (0.7 m • kg, 5.1 ft • lb)
B: Check the brake lever for smooth
action.
1 Throttle housing
2 Bracket
Panhead screw with spring
3
washer
A: Fit the throttle housing projection
to the brake master cylinder.
WARNING
Proper cable routing is essential to
assure safe machine operation.
Refer to "CABLE ROUTING".
B: Tighten the screws in stages and
maintain an equal gap on each
side of the throttle housing
bracket.
C: Check the throttle lever for
smooth action.
–8–
1 1 - S
1 2 - V
1 4 - V
2 2 - V
d = 8 (0.31), R= 30 (1.18)
2 4 - V
Tightening torque:
20 Nm (2.0 m • kg, 14 ft • lb)
*
1 2 -
1 2 - V
d = 6 (0.24), R= 22 (0.87)
2 2 - V
WARNING
Proper hose routing is essential to
assure safe machine operation.
Refer to "CABLE ROUTING".
*
1 2 -
1 2 - V
2 - V
2 d = 5 (0.20), R= 20 (0.79)