Olympus HST-X04 User Manual
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Olympus HST-X04 User Manual

Olympus HST-X04 User Manual

Manual weld tofd scanner
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HST-X04
Manual Weld TOFD Scanner
User's Manual
This instruction manual contains essential information on how to use this Olympus product safely and effectively.
Before using this product, thoroughly review this instruction manual. Use the product as instructed.
Keep this instruction manual in a safe, accessible location.
DMTA020-01EN — Rev. D
September 2016

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Summary of Contents for Olympus HST-X04

  • Page 1 DMTA020-01EN — Rev. D September 2016 This instruction manual contains essential information on how to use this Olympus product safely and effectively. Before using this product, thoroughly review this instruction manual. Use the product as instructed. Keep this instruction manual in a safe, accessible location.
  • Page 2 Olympus Scientific Solutions Americas, 48 Woerd Avenue, Waltham, MA 02453, USA Copyright © 2005, 2007, 2014, 2016 by Olympus. All rights reserved. No part of this publication may be reproduced, translated, or distributed without the express written permission of Olympus.

  • Page 3: Table Of Contents

    WEEE Directive ........................9 EMC Directive Compliance ....................9 Warranty Information ......................9 Technical Support ........................ 10 1. Setting Up and Operating the HST-X04 Scanner ......... 11 Description ......................... 11 Assembling the Scanner ................... 12 1.2.1 Installing a Probe and Wedge in a Probe Holder ........12 1.2.2...
  • Page 4 DMTA020-01EN, Rev. D, September 2016 3. Maintenance ....................21 Preventive Maintenance ................... 21 Unit Cleaning ......................21 4. Spare Parts ....................23 5. Specifications ....................27 General and Environment Specifications .............. 27 Connector Reference ....................28 List of Figures ....................31 List of Tables .....................

  • Page 5: Labels And Symbols

    DMTA020-01EN, Rev. D, September 2016 Labels and Symbols The rating label location of the HST-X04 scanner is shown in Figure i-1 on page 1. If any or all of the labels or symbols are missing or illegible, please contact Olympus.

  • Page 6: Table 1 Symbols On Rating Labels

    The CE marking is a declaration that this product conforms to all the applicable directives of the European Community. See the Declaration of Conformity for details. Contact your Olympus representative for more information. The regulatory compliance mark (RCM) label indicates that...

  • Page 7: Important Information - Please Read Before Use

    The HST-X04 scanner is designed to perform nondestructive inspections on welds using TOFD or pulse-echo techniques. WARNING Do not use the HST-X04 for any purpose other than its intended use. It must never be used to inspect or examine human or animal body parts. Instruction Manual This instruction manual contains essential information on how to use this Olympus product safely and effectively.

  • Page 8: Instrument Compatibility

    However, the principles remain the same. Instrument Compatibility The HST-X04 scanner is compatible with the Olympus ancillary equipment listed in Table 2 on page 4. CAUTION Always use equipment and accessories that meet Olympus specifications. Using incompatible equipment could cause equipment malfunction and/or damage, or human injury.

  • Page 9: Repair And Modification

    Note: An encoder cable adaptor may be required (see Table 8 on page 28). Repair and Modification The HST-X04 does not contain any user-serviceable parts. Opening the instrument might void the warranty. CAUTION In order to prevent human injury and/or equipment damage, do not disassemble, modify, or attempt to repair the instrument.

  • Page 10: Safety Symbols

    DMTA020-01EN, Rev. D, September 2016 Safety Symbols The following safety symbols might appear on the instrument and in the instruction manual: General warning symbol This symbol is used to alert the user to potential hazards. All safety messages that follow this symbol shall be obeyed to avoid possible harm or material damage. Shock hazard caution symbol This symbol is used to alert the user to potential electric shock hazards.

  • Page 11: Note Signal Words

    DMTA020-01EN, Rev. D, September 2016 CAUTION The CAUTION signal word indicates a potentially hazardous situation. It calls attention to a procedure, practice, or the like that if not correctly performed or adhered to may result in minor or moderate personal injury, material damage, particularly to the product, destruction of part or all of the product, or loss of data.

  • Page 12: Warnings

    For any problem or question regarding this instrument, contact Olympus or an authorized Olympus representative. • Do not allow metallic or foreign objects to enter the device through connectors or any other openings.

  • Page 13: Weee Directive

    This equipment generates and uses radio-frequency energy and, if not installed and used properly (that is, in strict accordance with the manufacturer’s instructions), may cause interference. The HST-X04 has been tested and found to comply with the limits for an industrial device in accordance with the specifications of the EMC directive.

  • Page 14: Technical Support

    Technical Support Olympus is firmly committed to providing the highest level of customer service and product support. If you experience any difficulties when using our product, or if it fails to operate as described in the documentation, first consult the user’s manual, and then, if you are still in need of assistance, contact our After-Sales Service.

  • Page 15: Setting Up And Operating The Hst-X04 Scanner

    DMTA020-01EN, Rev. D, September 2016 1. Setting Up and Operating the HST-X04 Scanner The HST-X04 scanner is a versatile pipe and plate scanner, which can be used to inspect welds using TOFD or pulse-echo techniques. Description The HST-X04 scanner is composed of two probe holders mounted on a bar. A mini- encoder is installed on one of the probe holders (see Figure 1-1 on page 11).

  • Page 16: Assembling The Scanner

    DMTA020-01EN, Rev. D, September 2016 Assembling the Scanner This section presents the assembly procedures for the HST-X04 scanner, which include installing a probe and wedge in a probe holder, installing and adjusting a probe holder, and installing the Mini-Wheel encoder.

  • Page 17: Installing A Probe Holder

    1.2.3 Installing an Encoder The Mini-Wheel encoder (see Figure 1-4 on page 14) can be installed two different ways according to the scanning direction needed. Setting Up and Operating the HST-X04 Scanner...

  • Page 18: Figure 1-4 The Mini-Wheel Encoder And Cable

    DMTA020-01EN, Rev. D, September 2016 Figure 1-4 The Mini-Wheel encoder and cable When the probes are perpendicular to the weld and the scanning direction is parallel to the weld, the Mini-Wheel encoder is installed on the outside of the encoder holder (see Figure 1-5 on page 14).

  • Page 19: Figure 1-6 The Mini-Wheel Encoder Installed On The Inside Of The Encoder Holder

    Use the hexagonal key to loosen the screw securing the Mini-Wheel encoder pin into the encoder holder (see Figure 1-7 on page 15). Loosen encoder- holder screw on the probe holder. Figure 1-7 The two encoder holder screws Setting Up and Operating the HST-X04 Scanner...

  • Page 20: Operating The Scanner

    The HST-X04 scanner is designed for manual use, and is straightforward to operate. After you have setup the HST-X04 scanner for the size of pipe or plate you wish to inspect (see “Assembling the Scanner” on page 12), use the following procedure to operate the scanner.

  • Page 21: Probes And Wedges

    DMTA020-01EN, Rev. D, September 2016 2. Probes and Wedges This chapter presents a list of probes and wedges that can be used with the HST-X04 scanner and describes the parts that are included in the scanner kit. Probes Table 3 on page 17 describes the probes used for inspections made with the HST-X04 scanner.

  • Page 22: Wedges

    The XX part of the transducer part number indicates that two types of connectors are available: SM (Microdot connectors) or SL (LEMO 00 connectors) Wedges Table 4 on page 18 describes the wedges used for inspections made with the HST-X04 scanner. Table 4 Miniature TOFD screw-in wedges...
  • Page 23 IHC: Irrigation, scanner holes, and carbides. IHS: Irrigation, scanner holes, and stainless steel frame. NOTE The HST-X04 scanner can also be fitted with SPE wedges. However, probes with a LEMO connector cannot be used in combination with SPE wedges, due to mechanical interference.
  • Page 24 DMTA020-01EN, Rev. D, September 2016 Chapter 2...

  • Page 25: Maintenance

    This chapter deals with the basic maintenance that an operator can apply to the HST-X04 scanner. The maintenance operations explained as follows helps keep the product in good physical and working condition. Due to its design, the HST-X04 scanner requires only a minimum of maintenance. This chapter covers preventive maintenance and unit cleaning.
  • Page 26 DMTA020-01EN, Rev. D, September 2016 Chapter 3...

  • Page 27: Spare Parts

    DMTA020-01EN, Rev. D, September 2016 4. Spare Parts The spare parts for the HST-X04 scanner are shown in Figure 4-1 on page 23 and the part and accessories list is provided in Table 5 on page 24. ⑫ ① ⑪...

  • Page 28: Table 5 Hst-X04 Scanner Spare Part And Accessories List

    DMTA020-01EN, Rev. D, September 2016 Table 5 HST-X04 scanner spare part and accessories list Drawing Part number Description number U8775213 Round stainless steel shaft, 10 mm OD × 250 mm long Q8300909 Precision shaft, 10 mm OD × 150 mm long U8902445 M4 ×...
  • Page 29 DMTA020-01EN, Rev. D, September 2016 Table 5 HST-X04 scanner spare part and accessories list (continued) Drawing Part number Description number DMTA020-01EN HST-X04—Manual Weld TOFD Scanner: — User’s Manual This number represents the typical quantity initially included with your scanner package.
  • Page 30 DMTA020-01EN, Rev. D, September 2016 Chapter 4...

  • Page 31: Specifications

    DMTA020-01EN, Rev. D, September 2016 5. Specifications This chapter presents the general and operating specifications for the HST-X04 scanner (see Table 6 on page 27 and Table 7 on page 27). General and Environment Specifications Table 6 General specifications Parameter Value 175 mm (6.9 in.) with the 150 mm bar and the Mini-Wheel encoder...

  • Page 32: Connector Reference

    Waterproof (designed to meet IP67) Connector Reference HST-X04 scanners sold after July 2013 come standard with the LEMO connector, which is compatible with OmniScan MX2 and SX instruments. For use with a different instrument, an optional adaptor is required (see Table 8 on page 28).

  • Page 33: Figure 5-1 Lemo Connector Pinout Diagram

    DMTA020-01EN, Rev. D, September 2016 HST-X04 Mini-Wheel encoder +5 V +5 V HST-X04 PHA-1 PHA-1 Mini-Wheel PHB-1 PHB-1 Solder cup view encoder Shield Shield Case Contact view Figure 5-1 LEMO connector pinout diagram Specifications...
  • Page 34 DMTA020-01EN, Rev. D, September 2016 Chapter 5...

  • Page 35: List Of Figures

    List of Figures Figure i-1 Location of rating label on the Mini-Wheel encoder ........1 Figure 1-1 The HST-X04 scanner ..................11 Figure 1-2 Pulling the fork arm away from the probe holder ........12 Figure 1-3 Loosening the bar socket .................. 13 Figure 1-4 The Mini-Wheel encoder and cable ..............
  • Page 36 DMTA020-01EN, Rev. D, September 2016 List of Figures...

  • Page 37: List Of Tables

    Table 3 Miniature screw-in TOFD transducers .............. 17 Table 4 Miniature TOFD screw-in wedges ..............18 Table 5 HST-X04 scanner spare part and accessories list ..........24 Table 6 General specifications ................... 27 Table 7 Operating environment specifications ............... 27 Table 8 Required encoder cable adaptor .................
  • Page 38 DMTA020-01EN, Rev. D, September 2016 List of Tables...

  • Page 39: Index

    DMTA020-01EN, Rev. D, September 2016 Index direct current symbol 2 accessories 23 adjustment, probe holder 13 EMC directive compliance 9 ancillary equipment 4 encoder installation 13 part numbers 23 environment specifications 27 assembly, scanner 12 equipment, compatible 4 Australia, RCM compliance 2 part numbers 17, 18, 23 European Community (CE) 8 carbide wear pins adjustment, wedge 16...
  • Page 40 7 couplant, between probe and wedge 12 IMPORTANT 7 signal words 7 NOTE 7 TIP 7 safety 6 Olympus technical support 10 CAUTION 7 operating the scanner 16 DANGER 6 ordering part numbers 23 WARNING 6 specifications 27...
  • Page 41 DMTA020-01EN, Rev. D, September 2016 couplant, between probe and ~ 12 symbol 2 installation 12 width 27 WEEE directive 9 Index...
  • Page 42 DMTA020-01EN, Rev. D, September 2016 Index...

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