Page 1 AdvancedPunch Technical Service Manual Document # 7712571, Rev. C1 (23 08 2013)
Page 2 © Copyright 2011 GBC. All rights reserved. No part of this document may be photocopied or reproduced by any means, or translated to another language without prior written consent of GBC. All brand names, trademarks and registered trademarks are the property of their respective owners.
Page 5 Clutch Replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-55 Punch Module Brake Replacement and Adjustment - - - - - - - - - - - - 4-60 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 6 GBC AdvancedPunch NVM Setting List - - - - - - - - - - - - - - - - - - - - - - - 6-7 GBC AdvancedPunch Fault Code List - - - - - - - - - - - - - - - - - - - - - - - - 6-8...
Page 8: Preface
It may also be used to alert against unsafe practices. Certain components in this product are susceptible to damage from electrostatic discharge. Observe all ESD procedures to avoid component damage. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 9: Introduction
Please refer to it for detailed information regarding dies sets, operation or specifications. You will find a copy of the User Guide at the end of section 8, Installation and Setup. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 10: Setting The Right Expectations
LEF will cause a paper jam. • Use a colored sheet insert (instead of the tab) in the job workflow for easier tab insertion after the job has been run. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 11: Die Sets Xc / Letter
® W3 Proclick ; Rectangle; Hole Size: 4.9mm x 5.5mm; 0.196”x0.215”(LxW); Center-to-Center Hole Spacing:8.5mm(0.333”) ©2003 GBC, Northbrook Illinois - All rights reserved. Rev 10/02 R2 3/03 Graphics do not represent actual punch pattern dimensions or spacing. Advanced Punch Service Manual...
Page 12: Die Sets Xe / A4
By selecting the appropriate die set, you can use your AdvancedPunch to punch documents in any of the binding styles indicated in Table 1. For Plastic Comb Binding:...
Page 13: Maintenance
6. Vacuum all paper path, punch, dust box area of scrap/debris. 7. Clean backgage solenoid per instructions given in section “Back Gauge Solenoid Inspection and Cleaning” on page 1-19. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 14: Paper Jam Service Action
4. Open the Bypass panel cover [1] and check for obstructions in the Bypass [2]. 5. Ensure the Entrance Guide is clear [3]. 6. Ensure the Diverter is clear [4]. Figure 1.2 Clearing The Bypass. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 15 7. Open the entrance paper Aligner panel latch [1] and clear obstructions in the Aligner. 8. Open the exit paper Aligner panel latch [2] and clear obstructions in each Aligner. Figure 1.3 Checking Paper Path Through the Punch. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 16 12. Verify on the printer screen that the paper jam has been cleared. If not, repeat the above steps. 13. Press the resume button on the printer. The printing operation should resume. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 17: Die Set Service
The Advanced Punch Die Sets have a minimum life expectancy of 500K cycles (sheets of paper punched). With periodic lubrication and optimum paper types, life can exceed this number. Access GP6 #1 to read the counter for the GBC module. Variables that affect life expectancy: •...
Page 18: Serviceable Components
Section 1 1.3.2.1 Serviceable Components • Punch pins [1] • Felt pad (on some Die Sets) [2] Figure 1.5 Die Set Serviceable Components. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 19: Die Set Inspection
Holes should be punched completely, leaving no chip attached. • Holes should be straight (no skew) and evenly spaced from the edge of the paper and aligned. See “Idler Roller Inspection and Cleaning” on page 1-20. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 20: Die Set Lubrication
Apply oil lightly along the length of the pad [1], but do not over saturate. • Do not use spray lubricants because they tend to dry up quickly and leave a sticky residue. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 22: Inspection, Cleaning, And Lubrication
Lubricate Grease Table 1.4.Replacement Maintenance Area/Unit Period Measures Remarks Die set 500K cycles Page 1-5 Replace as needed Back gauge mechanism 3,000K cycles Page 4-36 Replacement P/N 001N00516 1-10 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 24: Base Cleaning
Remove the Chip Bin and empty. Vacuum out paper chips and dust from the Chip Bin tray [1], especially at the back around the Chip Bin micro switch [2]. Front Side 1-12 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 25: Die Guide Cleaning
1.4.6 Die Guide Cleaning Maintenance Schedule Clean every 750K cycles. Procedure Remove the Die Set and clean the guide [1] with a vacuum cleaner. Figure 1.9 Die Guide. Advanced Punch Service Manual 1-13 © Copyright 2009 GBC. All rights reserved.
Page 26: Door Latch Inspection
Refer to “Separating the Punch From the Printer” on page 4-1. 1.4.9 Rear Cover Removal Some procedures require the removal of the rear cover. Refer to “Removing the Rear Cover” on page 4-2. 1-14 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 27: Aligner Panel Inspection And Cleaning
To clean the Aligner Panels: 1. Lift the Aligner latches to open panels. 2. Clean surfaces [1]. 3. Clean paper alignment channels [2]. Figure 1.11 Aligner Panel Components. Advanced Punch Service Manual 1-15 © Copyright 2009 GBC. All rights reserved.
Page 28: Aligner Idler Roller Maintenance
1. Press the top of each roller’s bracket [1]. The roller should move away from the green belt drive and then when released, they spring back into place. Figure 1.12 Alignment Roller Inspection. 1-16 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 29 1. Clean the idler rollers with a soft cloth and alcohol. 2. Inspect the idler rollers for wear patterns or groves. Surface should be evenly textured and clean. Advanced Punch Service Manual 1-17 © Copyright 2009 GBC. All rights reserved.
Page 30: Aligner Green Drive Belt Maintenance
2. Use the drive knob [2] to turn the belt. Figure 1.14 Cleaning Green Drive Belt. To adjust or replace the Green Drive Belt, see “Aligner Drive Belt (Green Belt) Replacement” on page 4-20. 1-18 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 31: Back Gauge Solenoid Inspection And Cleaning
To remove and inspect the back gauge, see “Back Gauge Assembly” on page 4- 36 and “Back Gauge Removal” on page 4-37. Figure 1.15 Inspect and Clean Back Gauge Solenoid. Advanced Punch Service Manual 1-19 © Copyright 2009 GBC. All rights reserved.
Page 32: Idler Roller Inspection And Cleaning
Inspect rollers for wear patterns or groves. The roller surface should be even and have a textured surface. Where practical, remove the roller assembly to clean [3]. See “Idler Roller Removal and Cleaning” on page 1-21. 1-20 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 33: Idler Roller Removal And Cleaning
Rollers are non-directional so it does not matter which end goes in each fork. • After the assembly is in place, gently pull the assembly outward and release to ensure it moves freely in the fork. Advanced Punch Service Manual 1-21 © Copyright 2009 GBC. All rights reserved.
Page 34: Non-Removable Idler Roller Cleaning
2. Disconnect the power. 3. Pull out the chip bin to access idler roller [1]. 4. Inspect and clean idler rollers [1], [2] with a soft cloth and alcohol. 1-22 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 36: Drive Roller Inspection And Cleaning
Where practical, make sure the rollers are clean. Clean with a soft cloth and alcohol. See also “Idler Roller Inspection and Cleaning” on page 1-20. 1-24 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 37: Aligner Latch Inspection
Open and close the latches and ensure they lock into place when closed. • Ensure the nylon wheel [2] turns freely on its bearing and that it aligns with its locking Advanced Punch Service Manual 1-25 © Copyright 2009 GBC. All rights reserved.
Page 38: Optical Sensor Cleaning
1.4.15 Optical Sensor Cleaning Maintenance Schedule Clean every 750K cycles. Procedure Inspect and clean per the maintenance schedule or as needed. Supplies Needed Canned air or vacuum cleaner 1-26 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 39 Maintenance Use canned air to blow the debris off each sensor. The illustration shows examples of three sensors [1]. Advanced Punch Service Manual 1-27 © Copyright 2009 GBC. All rights reserved.
Page 40: Bypass Paper Path Inspection And Cleaning
Close the panel and check that it is flat and that paper will pass under it. • Ensure the bypass diverter moves freely and returns to the bypass position. Figure 1.16 Bypass Path Inspection. Shown With Bypass Panel Raised. 1-28 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 41: Punch Paper Path Inspection And Cleaning
Confirm that the latch holds the U-channel (Loop Pivot, Paper Guide Assembly) tightly in place [2]. If the latch is bent or damaged, replace the U- channel (See PL 5.3, item 28) • Clean as needed. Advanced Punch Service Manual 1-29 © Copyright 2009 GBC. All rights reserved.
Page 42: Punch Drive Cam Lubrication
The Back Gauge assembly must be removed in order to lubricate the punch cams. To remove the punch, see “Punch Module Removal” on page 4-49. To lubricate the cams, see “Punch Drive Cam Lubrication” on page 4-54. 1-30 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 44: Final Service Action
See Base Cleaning on page 1-12. 7. Explain to the customer the service work that was performed and ensure they are satisfied before you close the call. 1-32 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 45: Fault Analysis Procedures
Section 2 Fault Analysis Procedures Also called Repair Analysis Procedures, this section contains the basic troubleshooting information that a technician needs to isolate the root cause of a specific symptom. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 46: Fault Diagnosis
Check motion Slippage at Exit Aligner and Punch idler roller assemblies in their Shutdowns in Exit Aligner. Path Exit retainers. • Clean contamination from Aligner belts and drive rollers Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 47: Initial Actions
5. Measure for line voltage at the top of the Main Power Switch (ensure the switch is in the "on" position. Toggle it back and forth. You have line voltage. Yes : Change the cable from J1 to Switch. No : Replace the Switch. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 48: Initial Actions
Yes: Go to the next step No : Replace the Power Supply Unit 8. Inspect for 24V DC at J3 of the Main Control Board. There is 24V DC at J3. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 49: Rap Paper Jams At Punch, Chad Is Present In The Paper Path
N- Go to the next step. 3. Inspect the die set pressure bar springs as shown in section 1.3.2.2 One of the springs is missing. Y-Replace the missing spring. N-Replace the die set. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 50: Rap Paper Jams At Punch, Chad Is Not Present In The Paper Path
Back Gauge has exceeded three (3) million punch cycles or the mechanisms appear to be in poor working order when you depress the Solenoid plunger by hand. Y-Replace the Back gauge Assembly following section 4.8. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 51: Rap Paper Is Skewed Before It Gets To The Punch
(skewed holes). 2.6.2 RAP Initial Actions Run several sheets to confirm the symptom. Disconnect the machine from power. Unlock the AdvancedPunch module from the rest of the system. 2.6.3 RAP References Repair and Adjustment Procedure 2.6.4 RAP Procedure 1.
Page 52: General
Inspect cable connections, replace board minimum of two of the three are not lit, as needed. board is bad. Door is not closed or properly making the Inspect and correct. interlock. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 53 Punched holes are not parallel Back Gauge (back stop) is not functioning Inspect and adjust as required, see to the edge of the paper. properly. adjustment procedure. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 54: Back Gauge
Section 1.3.4. Floating pressure bar not retracting. Replace pressure bar springs when applicable. See “Floating Pressure Bar Spring Replacement” on page 1-7. 2-10 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 55: Output Quality Analysis Procedures
Y. Go to next step. 2. Check the service records of this machine. The Back Gauge Assembly is within the normal maintenance interval. N. Replace the Back gauge Assembly as explained in procedure Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 56: Rap Hole Quality
Using a clean cloth, with the die set plate and pin area free of excess oil. Run 20 to 50 scrap sheets of paper through the system to purge excessive oil from the pin and plate area. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 57: Rap Skuff Marks On Paper
Exit Pinch Rollers with upwards curl. The lead edge will be damaged in two areas. Corrective actions: Check the curl of the sheets entering the GBC Module. Adjust the curl to decrease upwards curl.
Page 58 • Check punch die by exchanging with another punch die (if available). Excessive die wear will produce additional delay of sheets departing the Backgage area. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 59: Repair And Adjustment Procedures
Unplug the unit from power. • Disconnect the communication cable • Empty Chip Bin 4.1.1 Separating the Punch From the Printer Follow the instructions as described in the printer’s service manual. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 60: Removing The Rear Cover
1. Remove the 5 screws on the entrance side [1] & remove the 4 rear cover screws [2] 2. Slide the cover out from under the top cover. Do not remove the top cover. Figure 4.1 Removing Rear Cover. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 61: Leveling And Aligning To The Printer
2. Place the level on a flat surface of the top [1] and determine which castor needs adjustment. Figure 4.2 Leveling the Punch to the Printer and Finisher. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 62 5. Check the level and adjust as necessary. 6. Tighten the locking nut [1]. 7. Ensure punch is level and in line with printer and finisher. 8. Replace rear cover. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 63: Door Latch
4.3.1 Door Latch Adjustment To adjust the door latch: 1. Open the front door. 2. Loosen the two adjustment screws [1] on the door latch. Figure 4.5 Door Latch Adjustment Screws. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 64: Door Latch And Switch Replacement
5. Test its operation. 4.3.2 Door Latch and Switch Replacement To replace the door latch: 1. Open the front door. 2. Remove the 2 screws [1]. Figure 4.6 Door Latch and Screws. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 65 Repair and Adjustment Procedures To replace the door switch: 1. Open the front door. 2. Remove the 2 screws [1]. 3. Unplug connectors from switch [2]. Figure 4.7 Door Switch. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 66: Bypass Panel
1. Disconnect the grounding strap by removing the screw on the exit side of the bypass [1]. 2. Unplug the exit side sensor at the rear frame [2]. Figure 4.8 Disconnect the Grounding Strap and Unplug the Sensor. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 67 3. Unplug the entrance side sensor at the rear frame [1]. Figure 4.9 Sensor Connector on Entrance Side. 4. From the rear of the punch, remove one of the E-rings from the Bypass shaft [1]. Figure 4.10 Remove E-Ring. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 68 Installation Note: Make sure the nylon bushing is installed so that it protrudes through the mounting bracket of the rear frame into the Bypass panel [5]. Figure 4.11 Bypass Panel, Shaft, and Rear Frame. 4-10 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 69 7. Rotate the rear of Bypass panel [1] so that it extends past the entrance side of the punch [2]. Figure 4.12 Rotate the Bypass Panel Out the Entrance Side of the Punch. Advanced Punch Service Manual 4-11 © Copyright 2009 GBC. All rights reserved.
Page 70 Position the Bypass panel so that it is outside the shaft mounting brackets. The nylon bushings go through the mounting brackets [1], into the Bypass panel [2]. 4-12 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 71: Bypass Idler Roller Replacement
Inspect rollers for wear patterns or groves. The roller surface should be even and have a textured surface. Replace when needed or per the maintenance schedule. Rollers, bushings, and shaft are replaced as one assembly. Figure 4.14 Bypass Idler Rollers. Advanced Punch Service Manual 4-13 © Copyright 2009 GBC. All rights reserved.
Page 72 Rollers are non-directional so it does not matter which end goes in each fork. • After the assembly is in place, gently pull the assembly outward and release to ensure it moves freely in the fork. 4-14 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 73: Punch Idler Rollers
Replace per the maintenance schedule. Idler Rollers other than the Aligner panel idler rollers are shown in Figure 4.16 Figure 4.16 Punch Idler Roller Locations. Advanced Punch Service Manual 4-15 © Copyright 2009 GBC. All rights reserved.
Page 74: Idler Roller Removal
Rollers are non-directional so it does not matter which end goes in each fork. • After the assembly is in place, gently pull the assembly outward and release to ensure it moves freely in the fork. 4-16 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 75: Aligner Panels
Clean every 750K cycles. Refer to “Idler Roller Inspection and Cleaning” on page 1- Tools Required • Flat head screw driver • Needle nose plyers Procedure Figure 4.18 Advanced Punch Service Manual 4-17 © Copyright 2009 GBC. All rights reserved.
Page 76: Aligner Panel Removal
2. Remove the E-clips from both ends of the Aligner shaft [2]. 3. Slide the shaft out the front of the punch. Figure 4.19 Entrance Side Aligner Panel. 4-18 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 77 6. Lift the Aligner panel up and unhook the tension spring from the panel [5]. 7. Remove the Aligner panel out the front of the punch. 8. Reverse the steps to install the Aligner panel. Advanced Punch Service Manual 4-19 © Copyright 2009 GBC. All rights reserved.
Page 78: Aligner Drive Belt (Green Belt) Replacement
Failure to observe this caution can result in injury. Tip: Empty the paper chip bin and replace it. This makes it easier to find small parts that you may drop into the bin. 4-20 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 79: Paper Entrance Side Green Drive Belt Replacement
2. Remove the 4 screws that secure the front paper chute [2]. Figure 4.21 Remove 4 Paper Chute Screws. 3. To remove the GP2 aligner latch [9], do the following: Advanced Punch Service Manual 4-21 © Copyright 2009 GBC. All rights reserved.
Page 80 [10]. 5. To remove the drive side, Paper Entrance Guide Aligner assembly [8], which is the large sheet metal assembly that actually contains the green drive belt and 4-22 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 81: Green Drive Belt Assembly
Slip the ruler under the green drive belt and press it flat against the two surfaces. b. Adjust the Aligner and snug the screws when perfectly flush. Advanced Punch Service Manual 4-23 © Copyright 2009 GBC. All rights reserved.
Page 82 6. Connect the Sensor Wire Harness at the top rear of the Exit Paper Guide. 7. Install the Shaft back into place by inserting it first into the front, then the back. 4-24 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 83 8. Close the Flipper Latch. Repeat the test of rotating the pulleys to ensure smooth rotation of the Idler Rollers. 9. Attach the Shaft Spring. 10. Install the front E-Ring to secure. Advanced Punch Service Manual 4-25 © Copyright 2009 GBC. All rights reserved.
Page 84: Entrance Aligner Panel Installation
2. Run 1 sheet in punch mode. 3. Run 10 sheets in punch mode. 4. Run 100 sheets in punch mode. AFTER ASSEMBLY Figure 4.26 Removing Rear Aligner. 4-26 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 85: Paper Exit Side Green Drive Belt Replacement
4. To remove the Rear, Drive Side, and Paper Guide Aligner assembly. This is the large sheet metal assembly within the Advanced Punch that contains the green drive belt Aligner. Advanced Punch Service Manual 4-27 © Copyright 2009 GBC. All rights reserved.
Page 86 Die storage shelf at the paper entrance side. Moving the Die Storage shelf aside will enable better access to the 2 screws with a short Phillips screw driver. 4-28 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 87 5. Remove the green drive belt Aligner Roller assembly by removing the 4 screws (S). Caution: Leave the Flex Shaft (FS) attached. 6. Remove the green drive belt Aligner Roller assembly by removing the 4 screws. Caution: Leave the Coupler attached. Advanced Punch Service Manual 4-29 © Copyright 2009 GBC. All rights reserved.
Page 88: Green Drive Belt Assembly
Paper Guide. A 12" metal ruler works well to check this adjustment. Slip the ruler under the green drive belt and press it flat against the two surfaces. Adjust the Aligner and snug the screws when perfectly flush. 4-30 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 90 6. Install the Die Set storage rack with 3 screws front and 3 screws back. Remember to attach the ground strap at the middle screw on the rear (belt 4-32 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 91 Repeat the test of rotating the pulleys to ensure smooth rotation of the Idler Rollers. 15. Attach the shaft spring. 16. Install the front E-Ring to secure flipper latch. Advanced Punch Service Manual 4-33 © Copyright 2009 GBC. All rights reserved.
Page 92: Aligner Panel Installation
1. Run10 copies in bypass mode. 2. Run 1 sheet in punch mode. 3. Run 10 sheets in punch mode. 4. Run 100 sheets in punch mode. AFTER ASSEMBLY 4-34 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 93: Energy Drive Roller
6. Ensure the springs are straight on the bearing to apply sufficient force for the rollers to turn when you rotate the knob at the front of the machine. See Figure 4.33a Figure 4.33 ENERGY ROLLER. Figure 4.33a For LTR & A4 Advanced Punch Service Manual 4-35 © Copyright 2009 GBC. All rights reserved.
Page 94: Back Gauge Assembly
• Diagonal wire cutter Tip: Empty the paper chip bin and replace it. This makes it easier to find small parts that you may drop into the bin. 4-36 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 95: Back Gauge Removal
2. Remove rear cover as well as the rear entrance side cover. Figure 4.34 Rear Cover & Rear Entrance Side Cover Removal 3. Remove the four screws securing power supply plate. Figure 4.35 Power Supply Plate Removal Advanced Punch Service Manual 4-37 © Copyright 2009 GBC. All rights reserved.
Page 96 Note: On A4 (230VAC, 50Hz) models the AC line filter is larger then on the LTR 60Hz model. Because of this the AC line filter must be removed when performing this procedure on an A4 model machine. 4-38 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 97 Take caution not cut or damage any wires while performing this action. After the wire ties are removed, undress wire harness J8 from the other cables. Figure 4.39 Separating Backgage harness Advanced Punch Service Manual 4-39 © Copyright 2009 GBC. All rights reserved.
Page 98 Once the grommet is removed from the frame pass wire harness J8 completely through the hole so that it is free of the frame. Figure 4.41 Removal of Grommet 4-40 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 99 9. Remove the two screws securing the backgage chute, then remove the chute. Figure 4.42 Removal of Backgage Chute 10. Remove the two screws securing the dieset brush, then remove the brush and bracket. Figure 4.43 Removel of Brush Bracket Advanced Punch Service Manual 4-41 © Copyright 2009 GBC. All rights reserved.
Page 100 12. Remove the two screws shown below from the dieset stop bracket and then remove the bracket from the rear frame. Figure 4.45 Removal of Dieset Stop Bracket 4-42 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 101 Figure 4.46 Removal of Backgage Screws 14. Remove the backgage assembly by swinging it out from the left side, and then finally removing the backgage entirely. Figure 4.47 Removal of Backgage Advanced Punch Service Manual 4-43 © Copyright 2009 GBC. All rights reserved.
Page 102: Back Gauge Installation
Run 2 pages at a time. c. Run 5 pages at a time. d. Run 10 pages at a time. e. Run 50 pages at a time. 4-44 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 103: Solenoid Cleaning And Inspection
1-20. 2. Inspect for dirt or obstructions, wear or damage or missing springs. Note: Do not apply lubricants to the solenoid or linkage. Figure 4.48 Back Gauge Solenoid. Advanced Punch Service Manual 4-45 © Copyright 2009 GBC. All rights reserved.
Page 104: Solenoid Spring Replacement
Section 4 4.8.2.1 Solenoid Spring Replacement Procedure Replace broken or missing springs [1]. Figure 4.49 Back Gauge Solenoid Springs. 4-46 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 105: Back Gauge Paddle
Inspect the Paddle and press down on it while holding the linkage to keep the linkage from moving. If the paddle moves [2], replace the Back Gauge assembly. Figure 4.50 Testing for Broken Paddle Weld. Advanced Punch Service Manual 4-47 © Copyright 2009 GBC. All rights reserved.
Page 106: Punch Module
Warning: Disconnect the Advanced Punch from its power source before removing the Back Gauge assembly. Failure to observe this warning can result in severe injury or death and damage the punch. 4-48 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 107: Punch Module Removal
Figure 4.51 Removing the Punch Cycle Knob on the Front Panel. 3. Remove the 4 Punch Module retaining screws from the front panel [1]. Figure 4.52 Punch Module Front Retaining Screws. Advanced Punch Service Manual 4-49 © Copyright 2009 GBC. All rights reserved.
Page 108 Section 4 4. Cut the cable ties on the left wiring harness [1] to free the Punch Module wiring. Figure 4.53 Wiring Harness at Rear of Punch. 4-50 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 109 Loosen the belt idler rollers [2] and remove the upper vertical belt. c. Remove the bottom triangular belt [4]. Figure 4.54 Order of Belt Removal. Advanced Punch Service Manual 4-51 © Copyright 2009 GBC. All rights reserved.
Page 110 Figure 4.55 Punch Module Retaining Screws on Rear of Punch. 7. Remove the 4 power supply screws [1]. Figure 4.56 Power Supply. 8. Cut wire harness ties as needed to release the punch wiring. 4-52 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 111 10. Carefully slide the Punch Module out the back of the punch. Ensure that the wiring harness does not get caught or prevent removal of the module. Figure 4.58 Removing the Punch Drive Module. Advanced Punch Service Manual 4-53 © Copyright 2009 GBC. All rights reserved.
Page 112: Punch Drive Cam Lubrication
4-49. Grease cams Figure 4.59 Installation Note: Make sure the wires on the rear of the punch are not obstructing the Die Set or Chip Bin. 4-54 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 113: Clutch Replacement
Phillips screwdriver or 1/4" nut driver • Hex wrench, 5/64" To remove the clutch: 1. Unplug the flag sensor connector [1]. Figure 4.60 Flag Sensor Connector on Rear of the Punch. Advanced Punch Service Manual 4-55 © Copyright 2009 GBC. All rights reserved.
Page 114 2. Remove the metal spring clip [1] from the fan and slide the fan [2] off the shaft. Figure 4.61 Punch Fan and Spring Clip. 3. Remove the lower drive belt [1]. Figure 4.62 Punch Drive Belt. 4-56 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 115 6. Remove the 2 clutch bracket screws [1]. Figure 4.64 Clutch Bracket. Installation Note: When installing the clutch bracket, ensure that the fork of the clutch engages the tab on the bracket [2]. Advanced Punch Service Manual 4-57 © Copyright 2009 GBC. All rights reserved.
Page 116 8. Cut wire ties as needed and unplug the clutch connector [1] from the control board. Figure 4.66 Punch Clutch Connector on the Control Board. 4-58 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 117 The motor drive belt [2] can be removed at the same time. Figure 4.67 Drive Belt and Back Portion of Clutch. 10. To install the clutch, reverse these steps. Advanced Punch Service Manual 4-59 © Copyright 2009 GBC. All rights reserved.
Page 118: Punch Module Brake Replacement And Adjustment
Installation Note: When installing the brake, ensure that the 2 set screws engage the flats on the shaft. To adjust the brake, see “Punch Module Brake Adjustment” on page 4-62. 4-60 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 119 4. Slide the shaft out of the bearing bracket, away from the clutch end. 5. Slide the brake assembly off the shaft. Figure 4.69 Shaft E-Ring. 6. To install the brake assembly, reverse these steps. Advanced Punch Service Manual 4-61 © Copyright 2009 GBC. All rights reserved.
Page 120: Punch Module Brake Adjustment
Figure 4.70 Brake Assembly Gap Adjustment. 2. Use a 0.010" feeler gage to set the gap between the brake and the brake pad. 3. Tighten the 2 set screws and check the gap. 4-62 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 121: Punch Module Motor Replacement
Installation Note: When installing the fan, be sure to align the flat of the fan hub with the flat on the shaft. Also, make sure the hub and spring clip are facing away from the motor. Advanced Punch Service Manual 4-63 © Copyright 2009 GBC. All rights reserved.
Page 122 4. Loosen the 2 socket head set screws[1] on the pulley and slide the pulley and belt off the shaft. 5. Remove the motor mounting 4 nuts [2]. Figure 4.73 Motor Pulley and Mounting Nuts. 6. To install the motor, reverse these steps. 4-64 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 123: Punch Module Motor Drive Belt Replacement
2. Install a new belt by looping it over the motor pulley and then work it onto the clutch gear. The belt requires no adjustment. It should have slight deflection when pressed. Advanced Punch Service Manual 4-65 © Copyright 2009 GBC. All rights reserved.
Page 124: Punch Module Drive Roller Cleaning And Replacement
Figure 4.75 To clean the punch entrance drive rollers: 1. Remove the idler roller assembly [1]. 2. Rotate and clean the drive rollers [2]. Figure 4.76 Punch Entrance Rollers. 4-66 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 125 3. Remove the 2 screws at the ends of the drive roller assembly [3]. Figure 4.77 Punch Entrance Drive Roller Assemblies. 4. Remove the E-Ring at the end of the drive roller shaft [1]. Figure 4.78 Drive Roller Shaft and E-Ring. Advanced Punch Service Manual 4-67 © Copyright 2009 GBC. All rights reserved.
Page 126 E-Ring [4]. 5. Lift the drive roller and bracket out of the Punch Module [6]. 6. Remove the sensor. 7. To install the drive roller, reverse these steps. 4-68 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 127: Belt Replacement
1. Loosen the screws of the 3 belt idlers [1]. Installation Note: When setting the belt tension, adjust the belt idlers so that the belt has approximately 1/4" of deflection. Figure 4.80 Belt Idler Locations. Advanced Punch Service Manual 4-69 © Copyright 2009 GBC. All rights reserved.
Page 128: Hole Alignment Adjustment
If the punched-holes are not aligned, then the die set cradle must be adjusted to align the punched holes. Note: The paper path is always constant, if the holes are not centered, you must adjust the die set cradle. 4-70 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 129 Figure 4.83 Removing Back Cover to Access the Die Set Position Cradle. 3. Before adjusting the die set position cradle, you must first note what direction the die set cradle must move. Advanced Punch Service Manual 4-71 © Copyright 2009 GBC. All rights reserved.
Page 130 5. Using a flat-blade screwdriver, turn the adjustment screw clockwise or counter- clockwise to move the die set position cradle. PRESS HERE TO TILT ADJUSTMENT SCREW LOCK-DOWN SCREW Figure 4.85 Adjusting Die Set Position. 4-72 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 131 8. Before tightening the lock-down screw, tilt or bias the assembly towards the bottom of the machine and tighten the lock-down screw. This will ensure positive engagement between the locking lever and the die set. Advanced Punch Service Manual 4-73 © Copyright 2009 GBC. All rights reserved.
Page 132: Replacement - Chiptray Microswitch
3. To install the new switch, reverse the removal steps. No adjustment is required. The Chip tray snap (micro) switch should be pushed towards the front of the AdvancedPunch and then tightened. 4-74 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 133: Sensor Replacement
Repair and Adjustment Procedures Figure 4.89 Chip Tray Microswitch 4.13Sensor Replacement EXIT [S1] ENTRY [S7] [S2] [S6] [S3] [S5] [S4] Figure 4.90 Sensors Advanced Punch Service Manual 4-75 © Copyright 2009 GBC. All rights reserved.
Page 134 2. First remove aligner panels entry or exit respectively as per Sec 4.6.2 3. Remove the entrance side drive aligner panel as per 4.6.3.1 or exit side drive 4-76 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 135 • Replacement of sensor S4 and S5 (See below image) 1. Remove the rear cover as per Sec 4.1.2 2. Remove the punch module as per Sec 4.9.1 Advanced Punch Service Manual 4-77 © Copyright 2009 GBC. All rights reserved.
Page 136 6. Disconnect the sensor wires from the rear frame. 7. Remove the screw [4] and nut [5] that secure the sensor to the sheet metal part. 8. Reverse the above steps to install the sensor. 4-78 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 138: Diverter Gate Solenoid Adjustment
Procedure Move Link Stopper to left. Then tighten screws Figure 4.97 Solenoid Link Stopper When looking into the paper entrance chute on the AdvancedPunch, the leading edge of the diverter gate should not be visible. Diverter Gate Leading Edge Figure 4.98 Diverter Gate...
Page 139 The travel of the diverter is adjusted by loosening the two screws [1] that mount the solenoid to the frame, then rotating the diverter. Figure 4.100 Solenoid Adjustment Figure 4.101 Diverter Rotation Advanced Punch Service Manual 4-81 © Copyright 2009 GBC. All rights reserved.
Page 141: 5.1 Introduction
PL 5.1.2.2 Exploded View Illustrations An item that is called out on an illustration has a corresponding listing within this section. Components are given item numbers that correspond to the part number listings. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 145 UAD235364 (LTR units) and prior to 308244524 (A4 units). The adapter plate is not used and should be discarded for machines with serial numbers from the ones listed above. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 146 The adapter plate is not used and should be discarded for machines with serial numbers from the ones listed above. DIVERTER SOLENOID ASM COVER, I/O SWITCH CAPACITOR 050N00544 CHIP TRAY ASSEMBLY 002N02892 TOP COVER ASSEMBLY COVER REAR LEFT ASM COVER REAR RIGHT ASM 002N02893 REAR COVER Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 147 BELT, 2 SIDED, 3mm PITCH X 6mm WIDTH X 232T BACK GAGE ASM CUSHION, DRIVE ARM RUBBER 002N02895 FRONT DOOR ASSEMBLY 180N00017 115V PUNCH MODULE, 115V 180N00016 230V PUNCH MODULE, 230V SPRING EXTENSION 600N03353 FRENCH LANGUAGE LABEL Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 148: 5.3 Frame Assembly
Parts List PL 5.3 FRAME ASSEMBLY- 115V FRAME TRANSPORT ASSEMBLY, ADVANCED PUNCH, LTR 230V FRAME TRANSPORT ASSEMBLY, ADVANCED PUNCH, A4 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 151 ALIGNER ROLLER ENTRANCE, RV, IDLER ASSY, A4 038N00530 PAPER GUIDE, LOOP PIVOT ASSEMBLY 006N01328 TENSIONER DRIVE ASSEMBLY (SHORT) 7711581 055N00299 115V ALIGNER ENT, PAPER GUIDE BYPASS LOWER WELDMENT 5-12 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 152: 5.4 Punch Module
Parts List PL 5.4 PUNCH MODULE PART NO UNIQUE DESCRIPTION QTY/MACHINE 180N00017 115V PUNCH MODULE, RV, ASSEMBLY (LTR) 180N00016 230V PUNCH MODULE, RV, ASSEMBLY (A4) Advanced Punch Service Manual 5-13 © Copyright 2009 GBC. All rights reserved.
Page 153: 5.4.1 Punch Module - Motorassembly
UAD235359 (LTR units) and prior to 308244496 (A4 units). The adapter plate is not used and should be discarded for machines with serial numbers from the ones listed above. 5-14 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 154 FAN COOLING, (CCW) BRACKET, CAPACITOR 121N01183 CLUTCH ASM, SL22 BRACKET,RV, CLUTCH FLAG,RV,66 DEG, 20-10 BRACKET PUNCH,RV,MOTOR 600N03415 115V KIT, MOTOR, PUNCH, 115V 600N03416 230V KIT, MOTOR, PUNCH, 230V Advanced Punch Service Manual 5-15 © Copyright 2009 GBC. All rights reserved.
Page 155: 5.4.2 Punch Module- Back Gage And Rail Assembly
PL 5.4.2 PUNCH MODULE- BACK GAGE AND RAIL ASSEMBLY ITEM PART NO. DESCRIPTION QTY. SCR, SLT HX WASH HD, SEMS 8-32,1/2 038N00531 POSITIONING,ASSY, RV, DIESET 001N00516 BACKGAGE RV RAIL ASSEMBLY 5-16 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 157 ENERGY ROLLER, TRANSPORT, DRIVE 15.3 020N00884 PULLEY, HTD TIMING,3mm PITCH, .752 P.D. 15.4 WASHER FLAT, NON-METALLIC 1/4X3/8X/1/32 15.5 WASHER, CURVED,FORMED SPRING 18.3 SCR,MACHINE PHIL PAN HD #4-40 X 15/32 5-18 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 158: 5.5 Aligner Entrance, Rv, Drive Assembly
UNIQUE DESCRIPTION QTY. 115V ALIGNER, RV, PAPER GUIDE WELDENT, LTR 230V ALIGNER, RV, PAPER GUIDE WELDENT, A4 023N01215 ALIGNER DRIVE,BELT ASSY. SCR,MACHINE PHIL PAN HD #4-40 X 15/32 Advanced Punch Service Manual 5-19 © Copyright 2009 GBC. All rights reserved.
Page 159: 5.6 Aligner Roller Entrance, Rv, Idler Assembly
055N00303 230V ALIGNER ROLLER ENTRANCE, RV, IDLER ASSY, A4 022N02414 ALIGNER,PLASTIC IDLER ROLLER ASSEMBLY 009N01655 022N02418 115V PAPER GUIDE,RV,IDLER ALIGNER WELDMENT, LTR 230V PAPER GUIDE,RV,IDLER ALIGNER WELDMENT, A4 5-20 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 160: 5.7 Aligner Exit, Drive Assembly
QTY/MACHINE ITEM PART NO. UNIQUE DESCRIPTION QTY. 023N01215 023N01216 115V ALIGNER, EXIT DRIVE, WELDMENT 230V ALIGNER, EXIT DRIVE, WELDMENT, A4 600N03326 SCR,MACHINE PHIL PAN HD #4-40 X 15/32 Advanced Punch Service Manual 5-21 © Copyright 2009 GBC. All rights reserved.
Page 161 UNIQUE DESCRIPTION QTY. 009N01655 022N02418 ASSY,ALIGNER, IDLER ROLLER 022N02414 ALIGNER, PLASTIC IDLER ROLLER ASSEMBLY 115V ALIGNER,RV,EXIT IDLER,WELDMENT, LTR 230V ALIGNER,RV,EXIT IDLER,WELDMENT, A4 600N03327 BEARING ASSY 4 ROLLER DRIVE 5-22 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 162 SCR,PHL PAN HD, 4-40 X 1.13 & 600N03325 IDLER 2 ROLLER ASSEMBLY KIT IDLER 2 ROLLER ASSEMBLY BEARING, DOUBLE D FLANGE 600N03326 SENSOR, REFLECTIVE KIT & SCREW,MACHINE PAN #4-40 X 10.3 15/32 PHILLIPS Advanced Punch Service Manual 5-23 © Copyright 2009 GBC. All rights reserved.
Page 163: 5.10 Paper Guide Lower Entry Assembly
Section 5 PL 5.10 PAPER GUIDE LOWER ENTRY ASSEMBLY DESCRIPTION QTY/MACHINE ITEM PART NO. DESCRIPTION QTY. PAPER GUIDE,LOWER ENTRY WELDMENT 5-24 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 164: 5.11 Paper Guide Lower Exit Assembly
PL 5.11 PAPER GUIDE LOWER EXIT ASSEMBLY DESCRIPTION QTY/MACHINE ITEM PART NO. DESCRIPTION QTY. PAPER GUIDE,LOWER EXIT 600N03325 IDLER 2 ROLLER, ASSEMBLY KIT IDLER ROLLER, ASSEMBLY BEARING, DOUBLE "D" FLANGE Advanced Punch Service Manual 5-25 © Copyright 2009 GBC. All rights reserved.
Page 165: 5.12 Electronics Pcb Assembly
DRIVER, PCB, STEPPER MOTOR LTR SN 308244515 A4 140N63652 PCB,CONTROL BRD 105N02169 POWER SUPPLY 24V, 8.4 A, 5V SW BRACKET PCB MOUNT BRACKET, PWR MOUNT 113N01315 JUMPER (A4) 5-26 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 166: 5.13 Diverter Solenoid Assembly
Parts List PL 5.13 DIVERTER SOLENOID ASSEMBLY DESCRIPTION QTY/MACHINE ITEM PART NO. DESCRIPTION QTY. 009N01654 EXTENSION SPRING 121N01185 SOLENOID, LINK ASSEMBLY 121N01184 LIMITER SOLENOID SCR 8-32X1/4, HEX HEAD Advanced Punch Service Manual 5-27 © Copyright 2009 GBC. All rights reserved.
Page 167 This section contains general information relating to this product, the service and/or the maintenance of this product. The GBC Advanced Punch is designed to operate with a minimal amount of misfeeds. Like any electro-mechanical machine, some problems occur. The acceptable level of misfeeds with the Advanced Punch is approximately 1 in 5000 sheets of paper.
Page 168: Component Control And Diagnostic Modes Entry And Exit Procedures
ON (Last Precedence Control). When multiple components that cannot output simultaneously are selected, the relevant compo- nents are all turned OFF and then the latter input components are turned ON. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 169: Nvm Read/Write
The purpose of this section is to provide a method to check and adjust certain machine parameters stored and adjusted electronically. Adjustments to values are retained after exiting this mode. Procedure 1. Enter UI Diagnostics Mode (see Entering and Exiting Maintenance/Diagnostic Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 170: Adjustments And Feature Control General Procedures
0 = No AdvancedPunch *valid only if NVM 769-252 = 0 1 = A4 AdvancedPunch connected 2 = Letter AdvancedPunch connected AdvancedPunch SW version display Enter Chain Link #769-251 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 171: Gbc Advancedpunch Input Component Control
General Procedures 6.3 GBC AdvancedPunch Input Component Control Chain Link Component Name Description Signal Level Detected Meaning Detected AdvancedPunch AdvancedPunch Ent SNR High Paper Ent SNR detects paper. * detected AdvancedPunch AdvancedPunch Path Ent High Paper Path Ent SNR SNR detects paper. *...
Page 172: Gbc Advancedpunch Output Component Control
OFF for 2 seconds. * AdvancedPunch Gate Sol Operate the AdvancedPunch Gate Sol continuously. * AdvancedPunch Gate Sol Repeat the set of AdvancedPunch Gate Sol ON for 1 sec- Cyclic ond and OFF for 2 seconds. * AdvancedPunch Backstop Sol Operate the AdvancedPunch Backstop Sol continuously.
Page 173: Gbc Advancedpunch Nvm Setting List
Dust Box Punch which produce the punch waste put into the Count with Paper AdvancedPunch Dust Box. This NVM item is Type (Light weight applied when the sheet to be punched is any paper / Plain...
Page 174: Gbc Advancedpunch Fault Code List
Section 6 6.6 GBC AdvancedPunch Fault Code List Chain Link Fault Name Description Corrective Action Function Inhibited after Occur- rence AdvancedPunch AdvancedPunch Jam is detected AdvancedPunch Front Print Bypass Jam when the paper is transported Door Open/Close, plus no through the AdvancedPunch Bypass AdvancedPunch Jam Path.
Page 175: Tools
General Procedures 6.7 Tools Tools recommended for service of the GBC Advanced Punch: Standard Measure Tools (English as opposed to metric) • Open end ignition wrench - 1/4" (required only for chad kit installation) • Phillips screwdriver or 1/4” (6.5 mm), 5/16" (8 mm) and 11/32" (9 mm) nut drivers •...
Page 176: Principle Of Operation
Section 6 6.9 Principle of Operation The GBC Advanced Punch is a machine that punches various die set hole patterns into single sheets of paper. The machine is placed between a printer or copier and a finisher. The punch has two paper paths.
Page 177: Outputs
The machine may operate in bypass mode with or without a chip tray or die set. Both of these must be present to punch. Advanced Punch Service Manual 6-11 © Copyright 2009 GBC. All rights reserved.
Page 178: Stepper #1 Control
This delay ensures that the sheet exits from the transport rollers. When the trailing edge of the sheet passes Sensor 6, Stepper 2 is accelerated to match the speed of the transport motor. 6-12 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 179: Paper Flow
General Procedures 6.10 Paper Flow S4 S5 NOTE: S- SENSOR N- ROLLER Figure 6.1 Principle of Operation Schematic. Advanced Punch Service Manual 6-13 © Copyright 2009 GBC. All rights reserved.
Page 180: Glossary Of Terms
6.11 Glossary of Terms These terms are common to the punch and bindery industry. Cerlox The trade name GBC uses for its Plastic Binding Color coil A plastic coil that looks like a spring which is threaded through round holes punched in the document then the ends are cut off and crimped.
Page 181: Specifications
28.5" (D) 72.3cm (D) Weight 154 lbs. 70 Kg Shipping Weight 235 lbs. 115.5 Kg Manufactured Made in Taiwan Made in Taiwan Specifications are subject to change without notification Advanced Punch Service Manual 6-15 © Copyright 2009 GBC. All rights reserved.
Page 182: Wiring And Electrical Data
Section 7 Wiring and Electrical Data This section contains service information related to the wiring and the electrical components. Electrical Schematic Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 184: Service Schematic
FLAG GND [0] SENSOR GND [0] +5V [5] BYPASS SENSOR GND [0] GND [0] +5V [5] EXIT TRANSMIT RECIEVE SENSOR GND [0] +5V [5] STEP 2 SENSOR GND [0] Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 185: Ac Motors Punch / Transport
7.1.1 AC Motors Punch / Transport - PUNCH MOTOR TRANSPORT MOTOR COUNTER CLOCKWISE CLOCKWISE ROTATION ROTATION 10 MFD/370V 10 MFD/370V NOTE: ALTERNATE CONSTRUCTION MOTOR CONNECTIONS PINS 1 AND 4 ONLY Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 188: Door Chiptray Ds Switches / Inputs
Wiring and Electrical Data 7.1.4 Door Chiptray DS Switches / Inputs - DOOR INTERLOCK Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 192: Steppers
Wiring and Electrical Data 7.1.8 Steppers - EXIT ENTER MOTOR MOTOR MOTOR CONTROLLER MOTOR CONTROLLER GROUND Advanced Punch Service Manual 7-11 © Copyright 2009 GBC. All rights reserved.
Page 194: Sensor Inputs Config
UCHAN SENSOR GND [0] +5V [5] BSTOP SENSOR GND [0] +5V [5] PUNCH SENSOR GND [0] +5V [5] SPEED SENSOR GND [0] +5V [5] ENTER SENSOR GND [0] Advanced Punch Service Manual 7-13 © Copyright 2009 GBC. All rights reserved.
Page 196: Installation And Set Up
Advanced punch. For more detailed instructions, please refer to the complete installation and set-up instructions included with the cable and hardware box that ships with each machine. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 197: Installation
The content shown in section 8.1 of this manual is the property of Xerox Corporation and has been reproduced in this service manual with the permission of Xerox Corporation for the convenience of Xerox installers. Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 205: Space Requirements
Section 8 8.2 Space Requirements 12.00 28.52 724.3 304.8 Figure 8.1 GBC Advanced Punch system Dimensions. 8-10 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 206: Unpacking
Run a small job with Punch Enabled. Check the punched holes of the job. • Ensure the paper output is stacking properly. • Ensure the hole quality of the sheet output is proper Advanced Punch Service Manual 8-11 © Copyright 2009 GBC. All rights reserved.
Page 207 Section 8 AdvancedPunch Operation Instructions Manual Manuel d’utilisation Manual de instrucciones Bedienungsanleitung Manuale d’istruzioni Gebruiksaanwijzingx 8-12 Advanced Punch Service Manual © Copyright 2009 GBC. All rights reserved.
Page 208 Si prega di leggere attentamente le presenti istruzioni d'uso e di conservarle a portata di mano per ogni ulteriore consultazione. Lees deze gebruiksaanwijzing aandachtig door en bewaar deze op een veilige plaats voor later. 7712568 Advanced Punch Service Manual 8-13 © Copyright 2009 GBC. All rights reserved.
Page 209 Do not operate the AdvancedPunch if the machine has a damaged power supply cord or plug. Do not operate the machine after any malfunction. Do not operate the machine in case of liquid spills, or if the machine has been damaged in any other way.
Page 210: A G E S
After approximately 25 to 50 sheets oil will no longer be found on the punched sheet. At this time the AdvancedPunch can be utilized for punching of print jobs. Advanced Punch Service Manual 8-15 ©...
Page 211: N C O N T R O L S
Wide radius turn can support stocks up to 216 g/m cover Located on the front of the AdvancedPunch is a panel that provides information relating to the operational state of the punch unit. LED lights indicate when the AdvancedPunch requires attention from the operator.
Page 212: G P A T T E R N S
® W3 Proclick ; Rectangle; Hole Size: 4.9mm x 5.5mm; 0.196”x0.215”(LxW); Center-to-Center Hole Spacing:8.5mm(0.333”) ©2003 GBC, Northbrook Illinois - All rights reserved. Rev 10/02 R2 3/03 Graphics do not represent actual punch pattern dimensions or spacing. Advanced Punch Service Manual 8-17 ©...
Page 213: Changing The Interchangeable Die Sets
Removing Die Sets from the Machine: The inter-changeable die set slot of the AdvancedPunch is located on the left front side of the machine. If a die set is already installed in your AdvancedPunch, you can easily remove the die set by following these instructions: Step 1: Stop the printer/copier.
Page 214 Speed Up to 127 sheets per minute the punch container is full. Once the punch container becomes full the LED light on the front panel of the AdvancedPunch will illuminate Punch Sheet Size Letter - 8.5” x 11” and a message will appear on the printers user interface screen.
Page 215: S P Ec
électricien qualifié pour qu’il installe une prise adéquate. Ne modifiez pas la fiche située au bout du cordon d’alimentation de l’AdvancedPunch (si elle est fournie). Elle a été conçue pour Ce message de sécurité indique que vous votre sécurité.
Page 216 2. INTRODUCTION d'alimentation présentant des caractéristiques électriques supérieures aux minima indiqués. Nous tenons à vous remercier d’avoir acheté un AdvancedPunch. Ce système de production polyvalent vous permettra de perforer des Entretien, AdvancedPunch documents de nombreuses manières en remplaçant tout simplement le bloc à...
Page 217 « off » (arrêt). Une fois l'interrupteur marche/ arrêt de l’AdvancedPunch en position « on » (marche), les voyants s’allument avec une intensité lumineuse normale. 8-22 Advanced Punch Service Manual ©...
Page 218 ; rectangle; taille de l'orifice: 4,9 x 5,5 mm; 0,196” x 0,215” (L x l); distance entre les orifices (de centre à centre): 8,5 mm (0,333") ©2003 GBC, Northbrook Illinois – Tous droits réservés. Rév.10/02 R2 3/03 Les modèles de perforation représentés sur les illustrations ne sont pas à l’échelle...
Page 219 Pour ce faire, suivez les instructions suivantes: Retrait des matrices de la machine: La fente des matrices interchangeables de l’AdvancedPunch est située sur la droite, à l’avant de la machine. Si une matrice est déjà installée dans votre AdvancedPunch, vous pouvez facilement la retirer en procédant...
Page 220 AdvancedPunch 8. RÉSERVOIR À CONFETTIS 10. SPÉCIFICATIONS Le réservoir à confettis de votre AdvancedPunch est situé à l’avant Modèles 115V de la base de la machine. Le tiroir doit être périodiquement retiré et vidé. Un capteur permet à l’AdvancedPunch de savoir lorsque le Vitesse Jusqu’à...
Page 221 Desconecte el AdvancedPunch si desea desplazar la máquina o si no la va a usar durante un largo periodo No use el AdvancedPunch si el cable o la toma de alimentación de la máquina están dañados. No use la máquina en caso de avería, derrame de algún líquido o si está...
Page 222 Este aparato ha sido concebido para ser fácil de manejar. No trate de reparar su AdvancedPunch por su cuenta. Contacte a un El AdvancedPunch es una solución innovadora para perforar el papel.
Page 223 F. Carril para el modo perforación: El ángulo radial permite soportar hasta 216 g/m Hay un panel ubicado en la parte delantera del AdvancedPunch que ofrece información acerca del estado operativo de la unidad de perforación. Las luces LED indican cuando el AdvancedPunch necesite la atención del operador.
Page 224 Installation and Set Up AdvancedPunch 4. PATRONES DE PERFORACIÓN El AdvancedPunch utiliza una variedad de juegos de troqueles intercambiables que le permiten perforar documentos en serie para utilizar con diversos estilos de encuadernación. Al seleccionar el juego de troqueles adecuado, puede usar su AdvancedPunch para perforar documentos en maneras que correspondan con cualquiera de los estilos de encuadernación que aparecen en la Tabla 1.
Page 225 Perforación de pestañas El AdvancedPunch perfora el borde inicial de una hoja. Debido a esto, las hojas con pestañas deben ser introducidas con la pestaña en el Si el atasco se produce sobre el contenedor, borde del carril. La manera en que las hojs con pestañas se colocan empuje la puerta hacia la izquierda y retire los en la bandeja para lograr la introducción encarrilada correcta depende...
Page 226 Consulte la sección de Atascos de papel. Códigos de fallas Los códigos de fallas del AdvancedPunch aparecen en la interfaz del usuario de la máquina como un código de falla del AdvancedPunch. producto continuación se enumeran los códigos de fallas que corresponden específicamente con el producto AdvancedPunch.
Page 227 IHRE SICHERHEIT UND DIE SICHERHEIT ANDERER PERSONEN LIEGT Verwenden Sie den AdvancedPunch nur für seinen vorgesehenen GBC SEHR AM HERZEN. IN DIESEM HANDBUCH SOWIE AUF DEM Bestimmungszweck, nämlich das Lochen von Papier und Deckblättern GERÄT SELBST FINDEN SIE WICHTIGE SICHERHEITSHINWEISE UND - gemäß...
Page 228: O C H M U S T E R
Lochstempels Öl auf den ersten gelochten Seiten befindet. Dies ist völlig normal. Nach ca. 25 bis 50 Blättern weisen die gelochten Seiten kein Öl mehr auf. Ab diesem Zeitpunkt kann der AdvancedPunch zum Lochen von Druckaufträgen eingesetzt werden. Advanced Punch Service Manual 8-33 ©...
Page 229 Kurzer Papierweg für Dokumente, die nicht gelocht werden sollen F. Papierweg für Lochmodus: Großzügiger Radius in der Wendung, akzeptiert Pappen bis 216g/m Auf der Vorderseite des AdvancedPunch befindet sich ein Bedienfeld, das Informationen zum Status des Lochers gibt. LEDs weisen den Benutzer auf durchzuführende Maßnahmen hin 1.
Page 230 AdvancedPunch 4. LOCHMUSTER Für den AdvancedPunch stehen Ihnen verschiedene, einfach auswechselbare Lochstempel zur Verfügung, mit denen Sie Dokumente für unterschiedliche Bindearten lochen können. Indem Sie die entsprechenden Lochstempel auswählen, können Sie mit dem AdvancedPunch Dokumente lochen, die nach einer der in Tabelle 1 aufgeführten Bindearten gebunden werden sollen.
Page 231: Auswechseln Der Lochstempel
Wählen Sie Kopierausgabe, um das Menü Lochen & mehr aufzurufen. In des Lochers staut, drücken Sie auf den unteren diesem Menü gibt es in der Spalte Lochen die Option AdvancedPunch. Hebel der Papierzufuhr, greifen hinein und Wählen Sie diese Option und drücken Sie dann Speichern, um zum Menü...
Page 232: R S T A U
AdvancedPunch erkennt über einen Sensor, wann der Blattgröße Letter - 215,9 x 279,4 mm Locherabfallbehälter voll ist. Wenn der Locherabfallbehälter voll ist, leuchtet die LED auf dem Bedienfeld des AdvancedPunch auf Lochkante 11" und auf der Benutzeroberfläche des Druckers erscheint eine Papiervorrat Meldung.
Page 233 Non azionare AdvancedPunch se il cavo o la spina di alimentazione della macchina è danneggiato. Non azionare la macchina se presenta malfunzionamenti, se è stato versato liquido nella macchina o se la macchina presenta danni di qualsiasi tipo.
Page 234 Durante il normale utilizzo, l’olio viene consumato e va sostituito. Nella normale manutenzione, ciascuna matrice deve essere oleata dopo i cicli di perforazione di 50K. GBC consiglia l’utilizzo dell'olio di marca 3-IN-ONE disponibile. È possibile utilizzare anche altri oli per macchine leggere.
Page 235 F. Percorso in modalità perforazione: La curva ad ampio raggio supporta carichi fino a 216g/m Nella parte anteriore di AdvancedPunch è presente un pannello che fornisce informazioni sullo stato operative dell’unità perforatrice. La spia LED indica quando è necessario l’intervento dell’operatore su AdvancedPunch.
Page 236 ; dimensioni fori: 4,9 mm x 5,5 mm; 0,196” x 0,215” (LxW); interasse fori: 8,5 mm (0,333”) ©2003 GBC, Northbrook Illinois - Tutti i diritti riservati. Rev 10/02 R2 3/03 Gli schemi di foratura rappresentati nei grafici non riflettono le dimensioni reali di foratura e di spaziatura tra i fori.
Page 237 Rimozione delle matrici di perforazione dalla macchina: l’alloggiamento per le matrici di perforazione intercambiabili di AdvancedPunch si trova nella parte anteriore destra della macchina. Se in AdvancedPunch è già installata una matrice di perforazione, è possibile rimuoverla in modo semplice seguendo le istruzioni riportate di seguito: Operazione 1: Arrestare la stampante/copiatrice.
Page 238 Installation and Set Up AdvancedPunch 10. SPECIFICHE TECNICHE 8. CONTENITORE DI PERFORAZIONE Il contenitore di perforazione di AdvancedPunch si trova nella parte Macchine con alimentazione a 115V anteriore della base della macchina. Estrarre periodicamente il cassette e svuotarlo. AdvancedPunch utilizza un sensore per Velocità...
Page 239 Belangrijke veiligheidsvoorschriften 1. VEILIGHEIDSVOORSCHRIFTEN VOOR GBC IS UW VEILIGHEID EN DIE VAN ANDEREN VAN ESSENTIEEL Gebruik de AdvancedPunch enkel zoals bedoeld voor het perforeren BELANG. IN DEZE GEBRUIKSAANWIJZING EN OP HET APPARAAT van papier en covers die voldoen aan de opgegeven specificaties.
Page 240 Na het aanbrengen van de olie, plaatst u de ponsstempel terug in de AdvancedPunch en voert u een kleine test uit. Het is normaal als er op de eerste geperforeerde vellen wat olie zit meteen na het oliën van de ponsstempel.
Page 241 Korte, rechte papierbaan voor niet-geperforeerde documenten. F. Perforatiebaan: Brede, U-vormige doorvoer geschikt voor papiersoorten tot 216g/m². Aan de voorkant van de AdvancedPunch bevindt zich een display dat informatie geeft over de bedieningsstatus van het perforeerapparaat. De indicators geven aan wanneer de gebruiker van de AdvancedPunch actie moet ondernemen.
Page 242 ; grootte perforatiegat: 4,9 mm x 5,5 mm; 0.196” x 0.215” (l x b); afstand tussen de gaten (middelpunt tot middelpunt): 8,5 mm (0.333”) ©2003 GBC, Northbrook Illinois – Alle rechten voorbehouden. Versie 10/02 R2 3/03 De perforatiepatronen zijn niet op ware grootte afgebeeld.
Page 243 Ponsstempels verwijderen uit het apparaat: De sleuf voor de verwisselbare ponsstempels bevindt zich aan de linkervoorzijde van de AdvancedPunch. Als er al een ponsstempel geïnstalleerd is in de AdvancedPunch, kunt u deze eenvoudig als volgt verwijderen: Stap 1: Stop de printer/het kopieerapparaat.
Page 244 Als de snipperlade vol is, dan begint de indicator op het voorpaneel van de Papierformaat voor Letter - 8.5” x 11” AdvancedPunch te branden en verschijnt er een bericht in het perforeren bedieningsscherm van de printer. 11”...

GBC AdvancedPunch Technical & Service Manual

Table of Contents

Preface

Maintenance

Fault Analysis Procedures

Output Quality Analysis Procedures

Repair and Adjustment Procedures

Section 5 Parts List

Section Contents

Wiring and Electrical Data

Section 7

Section 8 Advancedpunch

Quick Links

Chapters

Related Manuals for GBC AdvancedPunch

Summary of Contents for GBC AdvancedPunch