GBC AdvancedPunch Manuals

Manuals and User Guides for GBC AdvancedPunch. We have 1 GBC AdvancedPunch manual available for free PDF download: Technical & Service Manual

GBC AdvancedPunch Technical & Service Manual

GBC AdvancedPunch Technical & Service Manual (244 pages)

Brand: GBC | Category: Paper Cutters | Size: 17.96 MB

Table of Contents

Table of Contents

3
- Preface
  
  8
  - Safety
    8
  - Introduction
    9
  - Setting the Right Expectations
    10
    
    Long Edge Feed (LEF) Only
    10
    
    Product Positioning
    10
    
    Die Sets XC / Letter
    11
    
    Die Sets XE / A4
    12
- Maintenance
  
  13
  - Initial Service Action
    13
  - Paper Jam Service Action
    14
  - Die Set Service
    17
    
    Die Set Components
    17
    
    Die Set Life Expectancy
    17
    
    Serviceable Components
    18
    
    Die Set Inspection
    19
    
    Die Set Lubrication
    20
  - Inspection, Cleaning, and Lubrication
    22
    
    External Cleaning
    23
    
    Internal Cleaning
    23
    
    Internal Inspection
    23
    
    Operational Inspection
    23
    
    Base Cleaning
    24
    
    Chip bin
    24
    
    Die Guide Cleaning
    25
    
    Door Latch Inspection
    26
    
    Rear Cover Removal
    26
    
    Separating Punch from Printer
    26
    
    Aligner Panel Inspection and Cleaning
    27
    
    Aligner Idler Roller Maintenance
    28
    
    Aligner Green Drive Belt Maintenance
    30
    
    Back Gauge Solenoid Inspection and Cleaning
    31
    
    Idler Roller Inspection and Cleaning
    32
    
    Idler Roller Removal and Cleaning
    33
    
    Non-Removable Idler Roller Cleaning
    34
    
    Drive Roller Inspection and Cleaning
    36
    
    Aligner Latch Inspection
    37
    
    Optical Sensor Cleaning
    38
    
    Bypass Paper Path Inspection and Cleaning
    40
    
    Punch Paper Path Inspection and Cleaning
    41
    
    Punch Drive Cam Lubrication
    42
    
    Timing Belt Inspection
    43
    
    Final Service Action
    44
- Fault Analysis Procedures
  
  45
  - Fault Diagnosis
    46
    
    Description
    46
    
    Initial Actions
    47
    
    Procedure
    47
  - RAP AC Power - no Indication of Power
    47
    
    Description
    47
    
    Initial Actions
    48
    
    Procedure
    48
  - RAP DC Power - no Indication of 24V DC
    48
    
    Description
    48
  - RAP Paper Jams at Punch, Chad Is Present in the Paper Path
    49
    
    RAP Description
    49
    
    RAP Initial Actions
    49
    
    RAP Procedure
    49
    
    RAP References
    49
  - RAP Paper Jams at Punch, Chad Is Not Present in the Paper Path
    50
    
    RAP Description
    50
    
    RAP Initial Actions
    50
    
    RAP Procedure
    50
    
    RAP References
    50
  - RAP Paper Is Skewed before It Gets to the Punch
    51
    
    RAP Description
    51
    
    RAP Initial Actions
    51
    
    RAP Procedure
    51
    
    RAP References
    51
  - Troubleshooting
    51
    
    General
    52
    
    Back Gauge
    54
    
    Die Set
    54
- Output Quality Analysis Procedures
  
  55
  - RAP Hole Alignment Inspection Procedure
    55
  - RAP Hole Skew Check
    55
  - RAP Hole Quality
    56
  - RAP Oil on Paper
    56
  - RAP Skuff Marks on Paper
    57
  - RAP Lead Edge Damage
    57
- Repair and Adjustment Procedures
  
  59
  - Preparing the Advanced Punch for Service
    59
    
    Separating the Punch from the Printer
    59
    
    Removing the Rear Cover
    60
  - Leveling and Aligning to the Printer
    61
  - Door Latch
    63
    
    Door Latch Adjustment
    63
    
    Door Latch and Switch Replacement
    64
  - Bypass Panel
    66
    
    Bypass Panel Removal
    66
    
    Bypass Idler Roller Replacement
    71
  - Punch Idler Rollers
    73
    
    Idler Roller Removal
    74
  - Aligner Panels
    75
    
    Aligner Idler Roller Replacement
    75
    
    Aligner Panel Removal
    76
    
    Aligner Drive Belt (Green Belt) Replacement
    78
    
    Paper Entrance Side Green Drive Belt Replacement
    79
    
    Green Drive Belt Assembly
    81
    
    Entrance Aligner Panel Installation
    84
    
    Paper Exit Side Green Drive Belt Replacement
    85
    
    Green Drive Belt Assembly
    88
    
    Aligner Panel Installation
    92
  - Energy Drive Roller
    93
  - Back Gauge Assembly
    94
    
    Back Gauge Removal
    95
    
    Back Gauge Installation
    102
    
    Testing
    102
    
    Solenoid Cleaning and Inspection
    103
    
    Solenoid Spring Replacement
    104
    
    Back Gauge Paddle
    105
  - Punch Module
    106
    
    Punch Module Removal
    107
    
    Punch Drive Cam Lubrication
    112
    
    Clutch Replacement
    113
    
    Punch Module Brake Replacement
    118
    
    Punch Module Brake Replacement and Adjustment
    118
    
    Punch Module Brake Adjustment
    120
    
    Punch Module Motor Replacement
    121
    
    Punch Module Motor Drive Belt Replacement
    123
    
    Punch Module Drive Roller Cleaning and Replacement
    124
  - Belt Replacement
    127
  - Hole Alignment Adjustment
    128
  - Replacement - Chiptray Microswitch
    132
  - Sensor Replacement
    133
  - Diverter Gate Solenoid Adjustment
    138
Section 5 Parts List

140
- Section Contents
  
  141
  - 5.1 Introduction
    141
    
    5.1.1 Overview
    141
    
    5.1.2 Organization of this Section
    141
  - 5.2 Main Assembly
    142
  - 5.3 Frame Assembly
    148
  - 5.4 Punch Module
    152
    
    5.4.1 Punch Module - Motorassembly
    153
    
    5.4.2 Punch Module- Back Gage and Rail Assembly
    155
    
    5.4.3 Punch Module- Roller Assembly
    156
  - 5.5 Aligner Entrance, RV, Drive Assembly
    158
  - 5.6 Aligner Roller Entrance, RV, Idler Assembly
    159
  - 5.7 Aligner Exit, Drive Assembly
    160
  - 5.10 Paper Guide Lower Entry Assembly
    163
  - 5.11 Paper Guide Lower Exit Assembly
    164
  - 5.12 Electronics PCB Assembly
    165
  - 5.13 Diverter Solenoid Assembly
    166
  - Component Control and Diagnostic Modes Entry and Exit Procedures
    168
    
    Component Control
    168
    
    Entering and Exiting Maintenance/Diagnostic Tools Mode
    168
    
    NVM Read/Write
    169
  - Adjustments and Feature Control General Procedures
    170
  - GBC Advancedpunch Input Component Control
    171
  - GBC Advancedpunch Output Component Control
    172
  - GBC Advancedpunch NVM Setting List
    173
  - GBC Advancedpunch Fault Code List
    174
  - Tools
    175
  - Lubrication
    175
  - Principle of Operation
    176
    
    Inputs
    176
    
    Outputs
    177
    
    Printer Communication
    177
    
    Serial EEPROM Control
    177
    
    Punch Control
    178
    
    Stepper #1 Control
    178
    
    Stepper #2 Control
    178
  - Paper Flow
    179
  - Glossary of Terms
    180
  - Specifications
    181
- Wiring and Electrical Data
  
  182
Section 7

183
- Service Schematic
  184
  - AC Motors Punch / Transport
    185
  - AC Filter
    186
  - Safety Relay
    187
  - Door Chiptray DS Switches / Inputs
    188
  - Communication Cable
    189
  - Boot Load
    190
  - Volts Output
    191
  - Steppers
    192
  - Overlay
    193
  - Sensor Inputs Config
    194
- PCB Assembly
  195
- Installation and Set up
  196
  - Installation
    197
  - Space Requirements
    205
  - Unpacking
    206
  - Test Operation
    206
Section 8 Advancedpunch

209
- A G E S
  210
- N C O N T R O L S
  211
  - G P a T T E R N S
    212
- Changing the Interchangeable die Sets
  213
  - T a B S
    213
  - A P E R J a M S
    213
  - S P Ec
    215
  - O C H M U S T E R
    228
  - Auswechseln der Lochstempel
    231
    
    O C H V O R G a N G
    231
    
    Code
    232
    
    E H L E R B E H E B U N G
    232
    
    R S T a U
    232

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