Pentair PENTEK INTELLIDRIVE P42B0005A2-01 Quick Start Manual

PENTEK
INTELLIDRIVE
TM
1
PENTEK INTELLIDRIVE
Indoor Installation Procedure
• Begin procedure by removing screw at bottom of front cover.
• Pull top of cover towards you (Fig. 1a), away from back plate to create
gap (Fig. 1b).
• Pull bottom of cover towards you (Fig. 1c); liftup on cover and remove.
• Mount the Drive vertically on post, stud, or flat surface.
• Permanently attach the Drive using top slotted hole, plus either the
three bottom holes (for flat surface mounting) or the center bottom
hole (for attaching to post or stud).
• Leave 3" clearance around the Drive for proper cooling.
NOTICE After all wiring connections in Step 2 are complete, reattach cover
by hooking it on top of back plate (be sure to leave gap). Lower bottom of
cover into place. Push cover evenly against back plate (Fig. 1d), eliminating
gap. Replace screw at bottom of front cover.
1a 1c
1b 1d
5
Initial Startup: Check List
• Ensure system has properly sized relief valve and pressure tank.
• Ensure that pressure tank' s precharge is 70 percent of the drive set pressure
(42 PSI for the default set-point of 60 PSI).
• Make sure that the pump discharge is connected to the system.
• Ensure input ground, output ground, and transducer shield wire are properly
connected.
6
Initial Startup: System Start
• Open valves at the ends of lines to so that air will escape during pressurization.
Press Auto Start.
• The Drive will go into Auto Line Fill.
• Close valves at the ends of lines after all air has escaped.
• Once the Transducer senses 10 PSI , the Drive will go into Constant Pressure
Mode and maintain 60 PSI.
• If a different pressure is required, use PSI Preset to change the setpoint.
2
Typical 230VAC Circuit
Breaker (Double
Width)
Input Power
Connections
5997 0412
1 Phase
Initial Startup: Program the Drive
3
Connection Type
(2 Wire or 3 Wire)
Apply 230V power to the PENTEK INTELLIDRIVE. "Setup Guide" will appear
in the display. Follow the keypress sequence shown here:
Apply 230V to Drive
Enter Service Factor Amps
Enter Motor Phase
(1 Phase or 3 Phase)
Press Enter
1 Phase 3 Phase
Connection Type Motor Type
(2 Wire or 3 Wire) Subm or Above Gnd
Press Enter
Enter Service Factor Amps
(Continued next column)
Press Enter
Table 1 - PENTEK Motor Service Factor Amps
®
Set Time
Rating @
Press Enter PENTEK Part
Motor Type 230V
Number
HP
Set Date
P42B0005A2-01 1/2
Press Enter
P42B0007A2-01 3/4
P42B0010A2-01 1
Setup Complete
P42B0015A2-01 1-1/2
2-Wire
P42B0005A2-02 1/2
P42B0007A2-02 3/4
P42B0010A2-02 1
P42B0015A2-02 1 1/2
6566 0512
P43B0005A2-01 1/2
P43B0007A2-01 3/4
P43B0010A2-01 1
CS/CR P43B0015A2-01 1-1/2
3-Wire
P43B0005A2-02 1/2
P43B0007A2-02 3/4
P43B0010A2-02 1
P43B0015A2-02 1 1/2
P43B0005A3 1/2
P43B0007A3 3/4
P43B0010A3 1
3-Phase P43B0015A3 1-1/2
P43B0020A3 2
P43B0030A3 3
P43B0050A3 5
Refer to the Owner's Manual for installation, operation, and safety information.
This guide neither supplements nor replaces the Owner's Manual.
01+ 01+ I1+ I1- I2+ I2- V+ V- AI+ AI- P N
Red to AI+
Terminal Black to AI– Terminal
Removable Removable
(pull down) Green Cable Shield/Screw (pull down)
Apply 230V to Drive
Output
Input Input Transducer Cable
Ground Screw
Ground Screw Ground Connections
Enter Motor Phase
Submersible Motor: 3-Ph./ 3-W. 1-Ph., follow colors as above.
(1 Phase or 3 Phase)
Submersible Motor: 1-Ph./ 2-W., connect to Y and B, any order.
Press Enter
Above-Ground Motors: L1 to R, L2 to Y, L3 to B; verify rotation.
3 Phase
Motor Type 4
Subm or Above Gnd
Direct the pump' s discharge to an appropriate location not connected to the system and
Press Enter
press Pump Out. The pump will run at 45 Hz. Adjust frequency as appropriate:
A. Press Enter.
Setup Guide 12:10p
Press Enter
B. Change frequency value.
Set Time NOTICE Above ground pumps should run at 60 Hz for this step until pump is primed.
Service Factor Amps
Stopped
Then adjust frequency as appropriate.
Press Enter
C. Press Enter again.
Set Date
Run the Drive in this mode until the well discharge runs clear, then press Stop to stop
Press Enter
the Drive.
Setup Complete
Out mode, the pump runs at a constant speed. Restricting flow can cause very high
pressure. Do not restrict flow.
6000 0509
6566 0512
NOTICE Nameplate amps may differ from these
values. For PENTEK motors, use the values
Service Factor
given here.
Amps
In submersible retrofit applications with other
4.7
manufacturer' s 3-wire, 1-Phase motors, use the
6.2
8.1
Cap Start/Cap Run values supplied by the motor
10.4
manufacturer. For 3-Phase motors use the motor
5.1
manufacturer' s service factor amps.
6.1
8.0 For above ground motors use the highest amp
10.6
value given (may be listed as "max load amps" or
4.8
"full load amps.")
6.0
NOTICE See Owner' s Manual for more illustrations
7.3
and detailed information.
10.9
4.5
5.7
For support call:
6.8
PENTEK Customer Service
10.7
866-9PENTEK (973-6835)
2.9
3.9
4.7
6.1
7.6
10.1
17.5
Quick Start Guide
Wiring Connections
A. Disconnect power to the circuit breaker box before
making any connections.
SD CARD
B. Connect motor wiring FIRST, transducer cable
SECOND, and power supply wires LAST. Inspect the
Drive' s interior. It must be free of loose wires and
other debris before closing.
C. Replace the cover and secure it with the cover screw
Red
before connecting the input power cable to the
Yellow
breaker box.
Black
NOTICE When using above ground motor rated for use
Motor Connections
with the PENTEK INTELLIDRIVE, maximum lead length
Output Ground
is 25 ft. See motor-specific user manual and NEC for
wire size.
Initial Startup: Pump Out the Well 6539 0412
Risk of explosion. Can cause severe injury, property damage or death. In Pump
Fan • Disconnect power and wait
EMI/RFI Filter
• Mount Drive on stud or post
• Do not touch Drive with wet
• Disconnect power and
Risk of electric shock.
Can shock, burn or kill. Risk
Risk of Fire. If installed with
issues to be aware of:
incorrect circuit breaker
• Drive' s internal
protection. Install the Drive on
components retain
an independent branch circuit,
high voltage for up to
with no other appliances on
5 minutes after input
the circuit and protected by a
power is disconnected.
circuit breaker as specified in
Owner' s Manual.
• EMI/RFI Filter carries
high voltage when pump is
running.
5 minutes before opening
and removing Drive cover.
BEFORE making electrical
connections.
or damp hands.
remove cover with dry
6020 0609
hands.
©2018 PN958-FR (Rev. 05/30/18)