Pentair Pentek Series Electronic Manual
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Pentair Pentek Series Electronic Manual

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Summary of Contents for Pentair Pentek Series

  • Page 1 pentek ® ElEctroNics MaNual inStallatiOn OPeratiOn MaintenanCe • • W W W.pUMpS.COM...

  • Page 2: Table Of Contents

    Head Loss In Casing Hitachi is a registered trademark of Hitachi Industrial Equipment Systems Co., Ltd. 7.10 Starting Frequency ® All other brand or product names are trademarks or registered trademarks of Pentair Ltd. 7.11 Troubleshooting © 2013 PN793 (08/20/13)

  • Page 3: Section 1: General Safety Guidelines

    SECTION 1: General Safety Guidelines Important Safety Instructions WARNING SAVE THESE INSTRUCTIONS - This manual contains important instructions that should be followed during All work installation, operation, and maintenance of the product. must be done Always refer to the equipment owner’s manual for safety information relevant to that product.

  • Page 4: Section 2: Nomenclature

    SECTION 2: Nomenclature Motors Table 2-1: Motor Nomenclature Sample: P43B0010A2-01 is a PENTEK 4” Stainless Steel Motor 1 HP, 60 Hz., 230 V, 1 Ph., Rev. 1 P 43 B 0 0 1 0 A 2 -01 Name Plate Example: Brand P = PENTEK Motor Size...

  • Page 5: Drives

    SECTION 2: Nomenclature Drives Variable / High Speed Drive Nomenclature The chart below shows the naming for a PPC5, 460 volt, 4 amp drive with a NEMA 1 enclosure. Note that the output current (amps) of the control must be greater than or equal to the maximum rated motor current.

  • Page 6: Section 3: Installation And Setup

    SECTION 3: Installation and Setup General Installation Guidelines An above ground lighting (surge) protection must be grounded metal-to-metal and extend all the way to • In order to avoid abrasion to the power and control the water bearing layer to be effective. Do not ground cables, pad the top of the well casing (a rubber pad is the lightning (surge) protection to the supply ground recommended) where the cable will pass over it;...

  • Page 7: Start-Up

    SECTION 3: Installation and Setup Start-Up NOTICE: The motor may draw higher than normal current while the riser pipe is filling. After the riser pipe is full, NOTICE: To avoid sand-locking pump, follow procedure the amp draw should drop back to less than the allowed below when starting pump for the first time.

  • Page 8: Section 4: Electrical Power

    SECTION 4: Electrical Power Mixing Wire Size with Existing B. Cut off power supply wire ends. Match colors and lengths of wires to colors and lengths of Installation motor leads. Using two different cable sizes. C. Trim insulation back 1/2” (13mm) from supply wire and motor lead ends (Figure 4-2).

  • Page 9: 3-Phase Starters

    SECTION 4: Electrical Power Low Voltage Control 2. Heat shrink splice (For wire sizes #14, 12 and 10 AWG (2, 3 and 5mm This starter arrangement uses a transformer to allow A. Remove 3/8” (9.5mm) insulation from ends of the coil to be energized by a lower voltage. Note that the motor leads and power supply wires.

  • Page 10: Checking Motor Rotation

    SECTION 4: Electrical Power Checking Motor Rotation Here is an example of current readings at maximum pump loads on each leg of a three wire hookup. Make To check rotation before the pump is installed, follow calculations for all three possible hookups. these steps: A.

  • Page 11: Transformer Sizing

    SECTION 4: Electrical Power Use this worksheet to calculate current unbalance for our installation. Table 4-1: Electrical Current Unbalance Example Arrangement 1 Arrangement 2 Arrangement 3 Amps Amps Amps EXAMPLE L1–T1=17 L1–T3=16.7 L1–T2=16.7 L2–T2=15.3 L2–T1=16.3 L2–T3=16 L3–T3=17.7 L3–T2=17 L3–T1=17.3 Total Amps Average Amps 50 ÷...

  • Page 12: Using A Generator

    SECTION 4: Electrical Power Using a Generator Generator Operation Start the generator before starting the pump motor. Selecting a generator The pump motor must be stopped before turning off Select a generator that can supply at least 65% of rated the generator.

  • Page 13: Section 5: Xe Series 4" Submersible Motors

    SECTION 5: XE Series 4” Submersible Motors Motor Inspection Testing Check the motor for damage in shipping. Insulation Resistance Before installation, check the following. To check for insulation resistance: • Check over all tools, especially the hoisting gear, for 1. Disconnect power to the motor for this test. wear or damage before hoisting unit.

  • Page 14: 4" Motor Specifications

    SECTION 5: XE Series 4” Submersible Motors 4” Motor Specifications Table 5-1: Single Phase Motor Specifications (115 and 230 Volt, 60 Hz, 3450 RPM) Full Load Service Factor Pentek Part ® Motor Type Number Amps (Y/B/R) Y Only Watts Amps (Y/B/R) Y Only Watts P42B0010A2-01...
  • Page 15 SECTION 5: XE Series 4” Submersible Motors Table 5-2: Three Phase Motor Specifications (230, 460, 200 and 575 Volt, 60 Hz, 3450 RPM) Rating Full Load Maximum Load (SF Load) Pentek Part ® Service Number Volts Amps Watts Amps Watts Factor P43B0005A8 P43B0005A3 0.37...
  • Page 16 SECTION 5: XE Series 4” Submersible Motors Table 5-3: Single Phase 4” Motor Electrical Parameters (115 and 230 Volt, 60 Hz, 3450 RPM, 2 and 3 wire) Winding Efficiency % Power Factor % Motor Pentek Part Locked Rotor ® KVA Code Main Start Type...
  • Page 17 SECTION 5: XE Series 4” Submersible Motors Table 5-4: Three Phase Motor Electrical Parameters (230, 460, 200 and 575 Volt, 60 Hz, 3450 RPM) % Efficiency Pentek Part ® Line to Line Resistance Ohms Locked Rotor Amps KVA Code Number P43B0005A8 4.1-5.2 68.5 P43B0005A3...

  • Page 18: 4" Motor Dimensions

    SECTION 5: XE Series 4” Submersible Motors 4” Motor Dimensions Table 5-5: Single Phase Motor Dimensions (115 and 230 Volt, 60 Hz, 3450 RPM) Length Weight Pentek Part ® Motor Type Number Inches P42B0005A1-01 0.37 10.5 18.1 P42B0005A2-01 P42B0007A2-01 0.55 11.9 21.4 P42B0010A2-01...
  • Page 19 SECTION 5: XE Series 4” Submersible Motors Table 5-6: Three Phase Motor Dimensions (230, 460, 200 and 575 Volt, 60 Hz, 3450 RPM) Length Weight Pentek Part Number ® Inches P43B0005A8 P43B0005A3 0.37 18.9 P43B0005A4 P43B0007A8 P43B0007A3 0.55 10.8 21.4 P43B0007A4 P43B0010A8 P43B0010A3 0.75...
  • Page 20 SECTION 5: XE Series 4” Submersible Motors 3.00 (7.62) Shaft free end-play .005 -.040 (.127 - 1.02) 1.508 (38.30) 1.498 (38.05) All dimensions in inches (mm) 3.750 (95.2) 4” Motor Length 14 Teeth 24/48 Pitch 30 Degee Pressure Angle 0.6255 (15.89) Min 0.50 (23.1) Full Spline 0.6245 (15.86) ANSI B92.1 Compliant...

  • Page 21: 4" Motor Fuse Sizing

    SECTION 5: XE Series 4” Submersible Motors 4” Motor Fuse Sizing Table 5-7: SINGLE PHASE Motor Fuse Sizing (115 and 230 Volt, 60 Hz, 3450 RPM) Fuse Sizing Based on NEC Motor Type Pentek Part Number Volts ® Circuit Standard Fuse Dual Element Time Delay Fuse Breaker P42B0005A1-01...
  • Page 22 SECTION 5: XE Series 4” Submersible Motors Table 5-8: THREE PHASE Motor Fuse Sizing (230, 460, 200 and 575 Volt, 60 Hz, 3450 RPM) Fuse Sizing Based on NEC Pentek ® Volts Standard Circuit Part Number Dual Element Time Delay Fuse Fuse Breaker P43B0005A8...

  • Page 23: Cable Lengths

    SECTION 5: XE Series 4” Submersible Motors Cable Lengths Ta ble 5-9: Cable Lengths, SINGLE PHASE 115 and 230 Volt, 60 Hz, 3450 RPM, 2- and 3-wire Motors, 60° and 75° C. Service Entrance to Motor: Maximum Length in Feet Wire Size, AWG Motor Pentek...
  • Page 24 SECTION 5: XE Series 4” Submersible Motors Ta ble 5-10: Cable Lengths, THREE PHASE 230, 460, 200 and 575 Volt, 60 Hz, 3450 RPM Motors, 60° and 75° C. Service Entrance to Motor: Maximum Length in Feet Wire Size, AWG Pentek Part ®...

  • Page 25: 4" Motor Overload Protection

    SECTION 5: XE Series 4” Submersible Motors 4” Motor Overload Protection Single Phase Motors Single phase motors have overload protection either in the motor or in the control box. Motors less than or equal to 1 HP have built-in protection. This automatic protection will continue to cycle under a locked or stalled rotor condition.

  • Page 26: Section 6: Pentek ® 6" Submersible Motors

    SECTION 6: Pentek 6” Submersible Motors ® 6.1 Motor Inspection Important Safety Instructions 6.2 Testing ELECTRICAL SAVE THESE INSTRUCTIONS - This manual contains (See Table 1, Page 4, for Motor Electrical important instructions that should be followed during Specifications) installation, operation, and maintenance. Risk of electrical shock if the cable is This is the safety alert symbol.
  • Page 27 SECTION 6: Pentek 6” Submersible Motors ® 6.3 Storage and Drain/Fill Instructions Figure 1: When the pump and motor together (without any riser pipe) are 10ft (3m) long or more, support the assembly before lifting to avoid bending it in the middle. Never try to lift the motor or pump by the motor cables.
  • Page 28 SECTION 6: Pentek 6” Submersible Motors ® 6.3 Storage and Drain/Fill Instructions NOTICE To avoid damaging the motor thrust bearing, do not hammer on the shaft, coupling, or slinger. Check the motor rotation by hand to make sure that it turns Well freely.

  • Page 29: Motor Specifications

    SECTION 6: Pentek 6” Submersible Motors ® 6.4 Motor Specifications Ordering Information serVice FActor 1.00 serVice FActor 1.15 leNgth Weight locKed WiNdiNg Motor PeNteK eFF. P.F. eFF. P.F. rotor thrust iNsulAtioN resistANce tyPe PhAse Note Model # hZ Volts AMPs AMPs AMPs loAd...

  • Page 30: Motor Fuse Sizing And Cable Selection

    SECTION 6: Pentek 6” Submersible Motors ® 6.6 Motor Fuse Sizing and Cable Selection CABLE SELECTION 60˚ COPPER CABLE SIZE - From Main Breaker Panel to Motor (in feet) MOTOR FUSE VOLTS / Dual HP KW Element 000 0000 250 THREE PHASE 1538 1933 2442 3076 3883 4899 6184 7791 9198 1087 1367 1726 2174 2745 3463 4372 5508 6502 7806 9124...
  • Page 31 SECTION 6: Pentek 6” Submersible Motors ® 6.6 Motor Fuse Sizing and Cable Selection CABLE SELECTION 60° C COPPER CABLE SIZE - From Main Breaker Panel to Motor (in feet) MOTOR FUSE Dual VOLTS HP KW Element 000 0000 250 THREE PHASE 1538 1933 2442 3076 3883 4899 6184 7791 9198 1087 1367 1726 2174 2745 3463 4372 5508 6502 7806 9124...

  • Page 32: Overload Protection

    SECTION 6: Pentek 6” Submersible Motors ® 6.7 Overload Protection 208 VAc diMeNsioNs MAX hP oF MAX totAl A o/l curreNt cAtAlog Weight NeMA siZe coNtActor discoNNect A oF PPX PANel rANge NuMBer h x W x d (lBs.) 13.5 6.5 –...

  • Page 33: Motor Cooling

    SECTION 6: Pentek 6” Submersible Motors ® 6.7 Overload Protection Submersible motors must have Class 10 overload protection that will disconnect the power within 10 seconds in the case of a locked rotor. To accomplish this, fixed-heater overloads are used. Refer to Section 10 for appropriate heaters. The chart is based upon total line amps.

  • Page 34: Troubleshooting

    SECTION 6: Pentek 6” Submersible Motors ® 6.11 Troubleshooting Problem Possible Causes Solution Motor does not start, but does not Defective fuses or circuit breakers Replace fuses or circuit breakers. blow fuses or trip circuit breaker Loose or corroded terminals Clean and tighten connections and motor lead terminals.

  • Page 35: Motor Inspection

    SECTION 7: Hitachi 6” and Larger Submersible Motors ® 7.1 Motor Inspection The following conditions are stated to provide the owner 14. Surge suppressors are recommended in the interest with a list of criteria for maximum motor life and to of protecting the control panel, as well a.s the assure motor warranty.

  • Page 36: Storage And Drain/Fill Instructions

    SECTION 7: Hitachi 6” and Larger Submersible Motors ® 7.2 Testing 7.3 Storage and Drain Fill Instructions 5. Verify motor is filled with clean water before installing. The warranty is void if this is not done. 1. After energizing the motor, check the flow and Also check the tightness of all water filling and drain pressure of the pump to make sure that the motor plugs, mounting bolts and cable connections.

  • Page 37: Motor Specifications

    SECTION 7: Hitachi 6” and Larger Submersible Motors ® 7.4 Motor Specifications TABLE A. RESISTANCE DATA Single Phase 2 Pole 230V/60Hz Resistance (Ω) Motor Size and Type R – Y B – Y R – B 6”, C 2.172 0.512 2.627 “...

  • Page 38: Motor Dimensions

    SECTION 7: Hitachi 6” and Larger Submersible Motors ® 7.4 Motor Specifications Motor Dimensions Materials of Construction PARTS MATERIALS Motor Sleeve Stainless steel construction Castings Baked epoxy-coated gray iron Fasteners Stainless steel Shaft NEMA splined stainless steel Flange NEMA standard type Rotor Double epoxy-coated Thrust Bearings...
  • Page 39 SECTION 7: Hitachi 6” and Larger Submersible Motors ® 7.4 Motor Specifications Materials of Construction PARTS MATERIALS Housing Baked epoxy-coated gray iron Fasteners Stainless steel Shaft Splined or keyed stainless steel Rotor Double epoxy-coated Thrust Bearings Kingsbury-type 420 stainless steel Mechanical Seal Nitrile rubber (NBR), grease packed Diaphragm...
  • Page 40 SECTION 7: Hitachi 6” and Larger Submersible Motors ® 7.5 Motor Dimensions Spline Data 15 Teeth 16/32 Pitch 3.000 (76.2) ANSI B92.1 Compliant 2.997 (76.12) Min. 0.95 (24.13) Full Spline 1.811 (45.99) 0.987 (25.987) 0.982 (24.943) 1.000 (25.4) 0.999 (25.375) 2.875 (73.03) 2.860 (72.64) (4) 1/2 - 20...

  • Page 41: Motor Fuse Sizing And Cable Selection

    SECTION 7: Cable Selection Guide Hitachi 6”– 8” Submersible Motors ® 7.6 Motor Fuse Sizing and Cable Selection CABLE SELECTION 60˚ COPPER CABLE SIZE - From Main Breaker Panel to Motor (in feet) MOTOR FUSE VOLTS / Dual HP KW Element 000 0000 250 THREE PHASE...
  • Page 42 SECTION 7: Cable Selection Guide Hitachi 6”– 8” Submersible Motors ® 7.6 Motor Fuse Sizing and Cable Selection CABLE SELECTION 75° C COPPER CABLE SIZE - From Main Breaker Panel to Motor (in feet) MOTOR FUSE VOLTS / Dual HP KW Element 000 0000 250 THREE PHASE...
  • Page 43 SECTION 7: Cable Selection Guide Hitachi 6”– 8” Submersible Motors ® 7.6 Motor Fuse Sizing and Cable Selection CABLE SELECTION 60° C COPPER CABLE SIZE - From Main Breaker Panel to Motor (in feet) MOTOR FUSE Dual VOLTS HP KW Element 000 0000 250 THREE PHASE...
  • Page 44 SECTION 7: Cable Selection Guide Hitachi 6”– 8” Submersible Motors ® 7.6 Motor Fuse Sizing and Cable Selection CABLE SELECTION 75° C COPPER CABLE SIZE - From Main Breaker Panel to Motor (in feet) MOTOR FUSE Dual VOLTS HP KW Element 000 0000 250 THREE PHASE...

  • Page 45: Overload Protection

    SECTION 7: Hitachi 6” and Larger Submersible Motors ® 7.7 Overload Protection 208 VAc diMeNsioNs MAX hP oF MAX totAl A o/l curreNt cAtAlog Weight NeMA siZe coNtActor discoNNect A oF PPX PANel rANge NuMBer h x W x d (lBs.) 13.5 6.5 –...

  • Page 46: Motor Cooling

    SECTION 7: Hitachi 6” and Larger Submersible Motors ® 7.7 Overload Protection Submersible motors must have Class 10 overload protection that will disconnect the power within 10 seconds in the case of a locked rotor. To accomplish this, fixed-heater overloads are used. Refer to Section 10 for appropriate heaters. The chart is based upon total line amps.

  • Page 47: Troubleshooting

    SECTION 7: Hitachi 6” and Larger Submersible Motors ® 7.11 Troubleshooting Problem Possible Causes Solution Motor does not start but does not No power supply Replace fuses, breakers or check for blow fuses or relay loose or corroded connections and motor lead terminals Defective connections Correct connections...

  • Page 48: Section 8: Pentek Intellidrive ™ Variable Frequency Drives

    SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ 8.1 General Safety Important Safety Instructions Risk of fire. Can cause severe injury, property damage or death if installed with incorrect SAVE THESE INSTRUCTIONS - This manual contains or inadequate circuit breaker protection. To ensure important instructions that should be followed during protection in the event of an internal fault in the installation, operation, and maintenance of the Pentek...

  • Page 49: Description

    SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ 8.2 Description Specifications/Ratings with above ground motors not rated for a Variable Frequency Drive, maximize motor life by limiting lead Input Voltage ...... 1-Phase 230VAC Nominal (190–265VAC) length to 25 ft. Refer to pump Owner’s Manual and the Input Frequency ..............
  • Page 50 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ Transducer Keypad uses a 4-20mA, 0-100PSI The keypad programs the Drive, monitors the Pentek Intellidrive pressure transducer to control motor speed (max status of the pump, and displays faults if they is 300 PSI transducer). occur.

  • Page 51: Installation

    SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ 8.3 Installation Table 2 - Circuit breaker and wire sizes Wire Size* Drive Circuit Motor Volts Motor HP Generator (kVA)*** Model Breaker** Input Output PID10 2-wire PID20 1-1/2 PID10 3-wire 1-1/2 PID20 PID10 3 phase 1-1/2...
  • Page 52 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ Table 4 - AWG Wire Sizing, Drive to 1-Phase, 2-Wire Motor, 40°C Ambient, and 5 percent Voltage Drop, 60C and 75C Insulation (copper only). Motor Rating Maximum Cable Length in feet (M) Motor P/N Volts 14 AWG...
  • Page 53 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ Mounting the Drive Ensure the Drive’s ventilation holes are not blocked and there is enough space To mount the Drive as shown in Figure 6, follow around it to allow free air flow (minimum this procedure: 3”...
  • Page 54 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ to connect all output wires (larger wire gauge) Wiring first, then all input wires. To allow for ease of wiring, the enclosure Pump Connections wiring area is free of electronics other than the terminals.
  • Page 55 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ Pressure Tank Recommendations Transducer Connections Minimum tank size is two gallons. Use a pre- A 0-100 PSI 4-20 mA transducer is provided charged pressure tank with Drive, as shown in with Drive. Install the transducer downstream of Figure 1.
  • Page 56 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ 8.4 Initial Startup and Programming Procedures Service Factor Amps Ensure that the cover is installed before operating To maximize pump performance, be sure to the Pentek Intellidrive. enter the correct Service Factor Amps (SF Most installations will only require the initial Amps) in the Pentek Intellidrive.
  • Page 57 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ 3. Pump out well (if necessary): pressure functions are not working, there is no sleep or Dry Run Protection which can cause very Direct pump’s discharge to appropriate location high pressure if flow is restricted. not connected to system and press Pump Out.

  • Page 58: Advanced Programming

    SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ 60 Hz to 80 Hz Operation While running the pump • Follow keypress sequence shown in Figure When installing the Pentek Intellidrive with a 13 to make desired change. This parameter motor and liquid end of the same HP rating, allows either Internal or External Setpoint operate it at 60 Hz (the default value).
  • Page 59 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ Table 9 - Main Menu and Parameters Value Menu Unit of Parameter Description Settings Measure Default Min. Max. Hour Format Hours 12Hr 12Hr 24Hr Selects 12 or 24 hour time scale. Sets current time. Used for time Time HH:mm 1:00 AM...
  • Page 60 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ Table 9 - Continued Value Menu Unit of Parameter Description Settings Measure Default Main pressure setpoint used. Sets main system operational pressure. Sensor Internal This parameter is accessed here, 60 PSI 15 PSI Value Setpoint through PSI Preset button, or by...
  • Page 61 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ Table 9 - Continued Value Menu or Parameter Unit of Measure Description Sub Menu Default Excessive Enables or disables Excessive Runtime Runtime Enabled Disabled Enabled Detection. Detection Ex Runtime Excessive Number of hours Drive can run before it Hours Runtime Hours faults on Excessive Runtime.

  • Page 62: I/O Connections

    SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ 8.6 I/O Connections The I/O terminals are located in the center of the wiring compartment, as shown previously in Figure 9. The Digital Input connections (I1 and I2) are used to control the Drive based on the state of an external device, such as a flow switch, moisture sensor, alternator, or other device.
  • Page 63 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ Table 10 - I/O Function, Connections, Ratings Label Function Connection Rating Positive connection for transducer Red transducer wire 24 Volt (supplied) Negative connection for transducer Black transducer wire Positive side of 24V external device, i.e., Positive side of 24 volt power supply.

  • Page 64: Wiring Sizing, Repair Parts, Specifications

    Amp values from current manufacturer literature. CentriPro is a registered trademark of Fluid Handling LLC. ® Franklin Electric is a registered trademark of Franklin Electric Co. Inc. ® All other brand or product names are trademarks or registered trademarks of Pentair Ltd.

  • Page 65: Troubleshooting

    SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ 8.8 Troubleshooting Fault Possible Causes Solution Shorted output Check for any shorts in motor cables. Over Current Locked rotor Check for debris in pump. Damaged wire insulation Check motor wire insulation with a megger. With power to Drive off, measure outputs with Internal Drive short ohmmeter to detect short.
  • Page 66 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ Fault Possible Causes Solution Check all transducer wires are securely Intermittent connection connected or for damaged cable insulation. Check for proper wiring of all transducer Open Connection wires and verify cable connector securely attached to transducer.
  • Page 67 SECTION 8: Pentek Intellidrive Variable Frequency Drives ™ Warning Possible Causes Solution Verify ground wire is connected on both incoming voltage side and motor side of Drive. With the power disconnected, use an Ungrounded Drive, with ohmmeter to verify which pipe the Drive’s ground detection parameter Warning LED flashing transducer is connected to.

  • Page 68: Warranty

    Your only remedy, and Pentair’s only duty, is that Pentair repair or replace defective products (at Pentair’s choice). You must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered.

  • Page 69: Section 9: Ppc Series 50/60 Hz Variable Frequency Drives

    SECTION 9: PPC Series 50/60 Hz Variable Frequency Drives Pentek PPC-Series Drives PPC5 Series Specifications ® The Pentek Pump Controllers (PPC5 and PPC3 series) Table 9-3: Three-Phase/208-230V Output are pre-jumpered and include the Pentek Assistant, Enclosure Output Input Input Catalog which simplifies programming and setup for constant Rating Amps...
  • Page 70 SECTION 9: PPC Series 50/60 Hz Variable Frequency Drives Table 9-4: 3-Phase/380-460V Output Table 9-5: 3-Phase/575V Output Enclosure Enclosure Output Input Input Catalog Output Input Input Catalog Rating Rating Amps Phase Voltage Number Amps Phase Voltage Number (NEMA) (NEMA) PPC5-4-3A3-1 PPC5-5-2A7-1 PPC5-4-3A3-12 PPC5-5-2A7-12...

  • Page 71: Wiring Connections

    SECTION 9: PPC Series 50/60 Hz Variable Frequency Drives Wiring Connections Transducer Connection The Pentek Assistant defaults to a 4-20mA transducer Three phase input power is connected to U1, V1, and W1. ® If single phase input is used connect to U1 and W1. The connected to AI2.

  • Page 72: Pentek Assistant

    SECTION 9: PPC Series 50/60 Hz Variable Frequency Drives Pentek Assistant ® Table 9-6: PPC3 Parameters Changed Relative to PID Control Defaults Parameter Code Pentek Code Parameter Code Pentek Code 1002 Ext2 Commands Keypad 3401 Signal 1 Param Current 1102 EXT1/EXT2 Sel EXT2 3405 Output 1 Unit 1301 Minimum AI1...
  • Page 73 SECTION 9: PPC Series 50/60 Hz Variable Frequency Drives Table 9-7: PPC5 Parameters Changed Relative to PID Control Defaults Parameter Code Pentek Code Parameter Code Pentek Code ® 1002 EXT2 Commands 8-Keypad 3402 SIGNAL 1 MIN 1102 EXT1/EXT2 SEL EXT2 3404 OUTPUT 1 DSP FORM 5-+0.0 1301 Minimum AI1...
  • Page 74 SECTION 9: PPC Series 50/60 Hz Variable Frequency Drives 9.6.4 Step By Step Programming STEP 4 Instructions Motor Current Screen STEP 1 Enter the motor current from the motor nameplate (not maximum amps). Scroll to select the current and Initial Startup Panel Display press SAVE unless it is a submersible (more than 1.15).
  • Page 75 SECTION 9: PPC Series 50/60 Hz Variable Frequency Drives STEP 7 STEP 10 Motor Horsepower Screen Transducer 100% Value Enter the motor horsepower (HP) from the motor Enter the transducer’s full range value which should nameplate. Scroll to select the horsepower and press be stated on the transducer body.
  • Page 76 SECTION 9: PPC Series 50/60 Hz Variable Frequency Drives STEP 12 STEP 15 Wake up Deviation Screen Check For System Harmonics Enter the wake-up deviation. This is the amount pressure While the pump is running, scroll motor drops (PSI) below the pressure set point before the drive speed up to check for harmonics.

  • Page 77: Timer Function

    SECTION 9: PPC Series 50/60 Hz Variable Frequency Drives Timer Function The pressure setpoint can be determined by slowly closing the discharge valve to confirm that the RPM The Pentek PPC Series controller includes four timer ® decreases to a level that triggers the sleep mode. The functions.

  • Page 78: Ppc3 And Ppc5 Tank Sizing

    SECTION 9: PPC Series 50/60 Hz Variable Frequency Drives PPC3 and PPC5 Tank Sizing Tank can be sized using Boyle’s law (V1 x P1 = V2 x P2). Units are in gallons and PSI. These instructions are only for systems that require Typically tanks are sized for approximately 20% of pump tanks.

  • Page 79: Section 10: Ppx Nema Pump Panels

    SECTION 10: PPX NEMA Pump Panels 10.1 Description The rainproof enclosure allows all routine operations to be performed from the outside without opening the door. The PPX series of pump control panels consist of a The fusible disconnect switch handle is mechanically manually operated fusible disconnect switch and a interlocked with the enclosure door to prevent opening magnetic contactor with a solid-state overload housed...
  • Page 80 SECTION 10: PPX NEMA Pump Panels Table 10-1: NEMA Full-voltage Combination Starters NEMA size Disconnect Amps Max Total Amps Overload Current Range (Amps) Part Number 208V 13.5 6.5-13.5 PPX-1A-13-30R 13-27 PPX-1A-27-30R 25-50 PPX-2A-50-60R 35-70 PPX-3A-70-100R 65-135 PPX-3A-135-100R 65-135 PPX-4A-135-200R 230-240V 13.5 6.5-13.5 PPX-1B-13-30R...
  • Page 81 SECTION 10: PPX NEMA Pump Panels SEL SW START PB UVR or PFR HAND AUTO REMOTE DEVICE Figure 10-2: Typical PPX NEMA Size 1 through 5 Schematic 6405 0311 Diagram Key: M = Motor Contactor IL = Indicating Light OL = Overload CCF = Control Circuit Fusing PFR = Phase Failure Relay UVR = Undervoltage Relay...
  • Page 82 SECTION 10: PPX NEMA Pump Panels 20.94 (531.8) 9.00 4 POINT (228.6) MOUNTING FOR 3/8” BOLTS 32.25 (819.2) 32.32 27.50 (821.0) (698.5) 30.4 29.25 (863.6) SPACE (743.0) AVAILABLE FOR MODIFICATIONS 2 POINT MOUNTING FOR 5/8” BOLTS (IF USED) 1.19 (30.2) 7.00 16.0 2.25...
  • Page 83 SECTION 9: PPX NEMA Pump Panels 20.94 (531.8) 4 POINT MOUNTING FOR 3/8” BOLTS 49.38 (1254.3) 52.0 (1320.8) SPACE 47.0 50.38 AVAILABLE FOR (1193.8) (1279.7) MODIFICATIONS 13.50 2 POINT (342.9) MOUNTING FOR 5/8” BOLTS (IF USED) 17.00 (431.8) 1.19 (30.2) 10.0 22.0 4.19...

  • Page 84: Section 11: Submersible Motor Controls

    SECTION 11: Submersible Motor Controls 11.1 How it Works 11.2 Specifications Submersible Motor Controls act as an above ground All Pentek Submersible Motor Controls are rated for control system for you submersible motor. They provide Indoor or Outdoor use and employ NEMA 3R enclosures. easy access to the “brains”...
  • Page 85 SECTION 11: Submersible Motor Controls 60 Hz. 11.4 Wiring Connections and Replacement Parts 1/2 to 1 HP Capacitor Start, Induction Run 1-1/2 HP Capacitor Start, Capacitor Run NOTICE: Attach installation wiring to the top of the Use only copper conductors 1/2 - 1 HP terminal strip.
  • Page 86 SECTION 11: Submersible Motor Controls 60 Hz. 2 and 3 HP Standard 2 and 3 HP Plus 2 & 3 HP Std 2 and 3 HP Plus Capacitor Start Capacitor Installation wiring should be installed into the top of the terminal block Attach Installation wiring to top of...
  • Page 87 SECTION 11: Submersible Motor Controls 60 Hz. 5 HP Standard 5 HP Plus 5 HP Std 5 HP Plus Run Capacitors Start Run Capacitors Capacitor Attach Installation wiring to top of terminal block Attach Installation wiring to top of P.S. terminal block Model SMC-CR5021 5340 0311...
  • Page 88 SECTION 12: Motor Protective Devices - 50/60 Hz 12.1 How They Work selectable “Restart Delay” (Dry run recovery) timer. When the timer counts to zero or power is removed and Pentek motor protectors are designed to protect single ® reapplied, the motor protector reactivates its output relay phase pumps from dry run, dead head, jammed impeller, and turns the pump back on.

  • Page 89: Mounting And Installation

    SECTION 12: Motor Protective Devices - 50/60 Hz 12.3 Mounting And Installation Mount the Pentek Motor Protector in a convenient ® RESET LIGHT LIGHT location in or near the motor control panel. If the location Fused is wet or dusty, then the Pentek Motor Protector should Submersible Pump Protector Disconnect be mounted in a NEMA 3R, 4, or 12 enclosure.

  • Page 90: Section 13: Troubleshooting

    SECTION 13: Troubleshooting 13.1 Pump And Motor Problem Analysis Problem Possible Cause Check And Restore Pump Won’t Start. No voltage (check 1. Main power supply off. with voltmeter). 2. Blown fuse or tripped circuit breaker. Typically will be no 3. Wiring damage, loose connection. startup noise.
  • Page 91 SECTION 13: Troubleshooting Pump And Motor Problem Analysis (Continued) Problem Possible Cause Check And Restore Lo w or no water Well drawdown. 1. Install air line upon reinstalling unit if not already present for production measuring depth with tire pump and gage. (continued) 2.
  • Page 92 SECTION 13: Troubleshooting Pump And Motor Problem Analysis (Continued) Problem Possible Cause Check And Restore Pu mp runs all the Pump wear. 1. Check amperage - generally lower unless severe bearing damage has time (continued) occurred. 2. Verification may require removal of pump for service and visual inspection.

  • Page 93: Motor Troubleshooting Flow Charts

    SECTION 13: Troubleshooting 13.2 Motor Troubleshooting Flow Charts Troubleshooting Flow Chart Follow the arrow from the symptom on the left, to the inspection in the middle box. If the middle box describes to symptom, proceed to the box on the right for the solution. No power or Incorrect Voltage.
  • Page 94 SECTION 13: Troubleshooting Motor Troubleshooting Flow Charts (continued) Troubleshooting Flow Chart (Continued) Follow the arrow from the symptom on the left, to the inspection in the middle box. If the middle box describes to symptom, proceed to the box on the right for the solution. Pressure switch.
  • Page 95 SECTION 13: Troubleshooting Motor Troubleshooting Flow Charts (continued) Troubleshooting Flow Chart (Continued) Follow the arrow from the symptom on the left, to the inspection in the middle box. If the middle box describes to symptom, proceed to the box on the right for the solution. Pressure switch.
  • Page 96 SECTION 13: Troubleshooting Motor Troubleshooting Flow Charts (continued) Troubleshooting Flow Chart (Continued) Follow the arrow from the symptom on the left, to the inspection in the middle box. If the middle box describes to symptom, proceed to the box on the right for the solution. Incorrect voltage Motor runs Using voltmeter, check the line terminals.

  • Page 97: Testing Submersible Motor Insulation And Winding Resistance

    SECTION 13: Troubleshooting 13.3 Testing Submersible Motor Three Phase Motors Insulation and Winding Measure each line to each other (three readings). Compare these to the line-to-line resistance shown in Resistance motor specification table. Insulation Resistance • If all leads measure within the table specifications, the leads and motor are okay. 1.

  • Page 98: Smart Pump Protector Troubleshooting

    SECTION 13: Troubleshooting 13.4 Smart Pump Protector Troubleshooting RUN Light CAL. Light Problem Or Function Corrective Action On Steady RUN: Pump is running, no problems in operation. None On Steady On Steady CAL: The motor protector is in the calibration process None On Steady CAL COMPLETE: The motor protector is calibrated,...

  • Page 99: Submersible Controls Troubleshooting

    SECTION 13: Troubleshooting 13.5 Submersible Controls Overloads Troubleshooting Push overload to ensure that it is reset. Using ohm meter – connection resistance should Individual Component Diagnostics measure close to zero. Potential Relays Magnetic Contactor Using ohm meter - Coil Resistance (2 to 5) should Using ohm meter –...
  • Page 100 SECTION 13: Troubleshooting Submersible Controls Troubleshooting Problem Possible Cause Corrective Action Pump fails to turn ON – Damaged magnetic contactor, specifically Plus Series only - replace coil. no amp draw. the coil. Damaged pressure switch. All models - replace pressure switch. Loose connection.

  • Page 101: Section 14: Appendix

    SECTION 14: Appendix 14.1 Installation Checklist Check Valves Check valve installation is necessary for proper pump This checklist can be used to preview and verify steps operation. The pump should have a check valve on its in the installation of Pentek equipment.

  • Page 102: Choosing A Pump System

    SECTION 14: Appendix 14.2 Choosing A Pump System A typical well application can be set up using one of three electrical configurations for single-phase power. The samples below are based upon a system using a 1.5 HP, 20-22 gpm pump, with 400 feet of wire from electrical disconnect to the motor.

  • Page 103: Sizing Submersible Pump, Motor, And Tanks

    SECTION 14: Appendix 14.3 Sizing Submersible Pump, Motor, 8. Select the submersible pump for the above criteria, and appropriate controls for the pump. and Tanks 9. Select the proper size tank for minimum one minute Sizing a Submersible Pump pump run time. 10.
  • Page 104 SECTION 14: Appendix Selecting a Pump The answer to four basic questions will help select the proper pump. TIP: PSI can be converted to equivalent feet of head by 1. What is the size of the well? The inside diameter of multiplying by 2.31.

  • Page 105: Sizing Tanks

    SECTION 14: Appendix 14.5 Sizing Tanks EXAMPLE Assume we want 16 GPM at 60 PSI from a pump Tank should be sized to accomodate starting frequency in drawdown level (pumping level) 100 feet below the Section 5.10. service inlet. Refer to the dealer catalog for tank selection. Otherwise, We have a 35 foot horizontal run of 1 1/4”...

  • Page 106: Record Of Installation

    SECTION 14: Appendix 14.6 Record of Installation Pump Motor Control Panel Manufacturer / Model Outside Power: Circuit Protection: Transformer 1 ❏ Circuit Breaker: Amps Transformer 2 ❏ Fuse Amps Transformer 3 ❏ Std. ❏ Delay Cables Starter From Service Entrance to Pump Control: Manufacturer Size Size...
  • Page 107 SECTION 14: Appendix Record of Installation VFD (Variable Frequency Drive) Installer Information Address Drive Manufacturer City State Model Number Phone ❏ Input Filters E-mail ❏ Output Filters Who to contact? Owner Down Pipe Dia. Address Casing Dia. City State Static Water Level. Phone E-mail Total Dynamic Head...
  • Page 108 NOTES...
  • Page 109 NOTES...
  • Page 110 293 Wright Street, Delavan, Wi 53115 WWW.PUMPS.COM Ph: 262-728-5551 OrDerS FaX: 262-728-7323 Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. PN793 (08/20/13) © 2013 Pentair ltd. all rights reserved.

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