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Brinkmann 2400 Owner's Manual

Brinkmann heavy-duty gas grill owner's manual pro series
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ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
OWNER'S MANUAL
Heavy-Duty
Gas Grill
WARNING
HAZARDOUS EXPLOSION MAY
RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ
AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO
AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.

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  • Page 1 OWNER’S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE NOTICE TO INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE. Heavy-Duty Gas Grill WARNING HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING...
  • Page 2 IMPORTANT SAFETY WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS General Warnings ..........3 Installation and LP Cylinder Specifications and Safe Use.
  • Page 4 • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill.
  • Page 5 • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings.
  • Page 6 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;...

  • Page 7: Hose And Regulator

    FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •...
  • Page 8 Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or deterioration. If found, replace the assembly before using your grill. Only the Brinkmann supplied replacement should be used. CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER •...

  • Page 9: Leak Testing

    LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •...

  • Page 10: Pre-Start Check List

    • evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior the grill being used. Replace with hose and regulator, Model No. 155-2400-0, which can be obtained by contacting customer service at 800-527-0717.

  • Page 11: Lighting Instructions

    Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill.

  • Page 12: Operating The Grill

    NOTE: Observe flame height when lit: Flame should be a Blue/Yellow color between 1"– 2" when burner is on " HIGH”. TURNING OFF THE GRILL: 1. Turn OFF the LP tank valve. 2. Turn all burner control knobs to the OFF position. NOTE: Turn off LP cylinder first to prevent gas from being left in the system under pressure.

  • Page 13: Indirect Cooking

    You can sear meats over a high flame on one side of the grill while slow cooking a roast on the other (unlit) side of the grill. ROTISSERIE COOKING: Your grill was pre-drilled from factory to include mounting holes for a Brinkmann rotisserie (sold • separately). Do not use a rotisserie not specifically manufactured for this grill.

  • Page 14: Proper Care And Maintenance

    • To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. • Wash cooking grills and heat distribution plates with hot, soapy water, rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable oil spray.

  • Page 15: Cleaning And Maintenance

    CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance).

  • Page 16: Transporting And Storage

    These nests can cause fires in burner tubes or under grill. • If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover may be ordered directly from Brinkmann by calling 800-468-5252 or 800-527-0717. WARNING...

  • Page 17: Trouble Shooting

    TROUBLE SHOOTING Problem: • Burner will not light • Fire at control knob • Yellow Flames at burner • Flame blows out on "LOW" • Burner does not get hot enough • Grill is Too Hot Possible Causes: 1. Check LP cylinder fuel level. 2.

  • Page 18: Frequently Asked Questions

    If the fuel line is blocked, replace with a new hose / regulator assembly. • If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann Customer Service at 800-527-0717. Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color? Answer: You need to purge air from the gas line or reset the regulator's flow limiting device.
  • Page 19 Regulator Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP gas tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service at 800-527-0717.

  • Page 20: Assembly Instructions

    WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. The estimated time of assembly for this grill is approximately 45 minutes. The following provided tools are required to assemble this Brinkmann ProSeries 2400 Grill: • Flathead Screwdriver • Hex Nut Wrench...
  • Page 21 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
  • Page 22 PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. Your Parts Bag will include: Qty. M6 X 12mm bolts M8 X 15mm shoulder bolts AA /1.5V Alkaline battery Star Washers Wheel washers Wheel axle bolts...
  • Page 23 Locking Caster Hex Nut Wrench Tire Hubcap Wheel axle bolt Step 1 Step 2 Step 3 Washer Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area.
  • Page 24 Step 4 Snap wheel hub caps onto the outside of wheels as illustrated. Step 5 With the help of a friend, turn the cart to its upright position. Step 6 Attach tank heat shield to heat shield plate using one #8 self-tapping screw.
  • Page 25 Heat Shield Plate Heat Shield Plate Grease Cup Heat Shield Plate Step 7 Attach heat shield plate to rear legs using two M6 X 12mm bolts with star washers. Step 8 Attach heat shield plate to front panel using three #8 self-tapping screws.
  • Page 26 Note: When performing Step 10, Lift grill body from front and rear panels to avoid injury to hands and fingers. Be sure to pass hose/regulator assembly above cart frame crossbar. Step 10 With the help of a friend, place grill body assembly on preassembled cart frame.
  • Page 27 Step 11 Attach left side table assembly to left side of cart frame assembly. Slide side table assembly onto preattached shoulder bolts. Attach two M8 x 15mm shoulder bolts as illustrated and secure. Step 12 Attach right side table assembly to right side of cart frame assembly.
  • Page 28 Step 13 Attach the hose heat shield to the right side of the cart frame using two #8 self-tapping screws. Step 14 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Hose Heat Shield Grease Tray...
  • Page 29 Warming Rack Step 15 Place the heat distribution plates on lower level of grill body assembly directly above burners. Cooking Grills Heat Distributon Plates Step 16 Place cooking grills on support ribs directly above heat distribution plates. Step 17 Brackets Place warming rack in brackets so that it sits above the cooking grills.
  • Page 30 Step 18 Remove igniter cap and insert battery with positive end of battery toward igniter cap. Replace igniter cap and make sure the igniter is working properly. Step 19 Attach the loop strap bracket onto the base panel using two M6 X 12mm bolts.
  • Page 31 ProSeries 2400 (Assembled)
  • Page 32 • This warranty does not cover surface scratches, rust or heat damage to the finish, which is considered normal wear. • The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty. • This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

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