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BENDIX DURAFLO 596 Installation Instructions
BENDIX DURAFLO 596 Installation Instructions

BENDIX DURAFLO 596 Installation Instructions

Compressor unloader maintenance kit
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BENDIX
DURAFLO 596
®
13 x
85mm
Head Bolt
Washer
Water
Outlet
(Tap Here
w/Mallet)
Pivot Arm
Stud Slots
Slotted Plunger
Guide Pin Opening
11
9
7
12
10
8
13
Figure 1 – Bendix
DuraFlo 596
®
GENERAL
Depending upon the location of the compressor on the
vehicle and ease of access, this kit may be installed without
complete removal of the compressor. All kit components
and their location in the head are shown in Figure 1 above.
COMPRESSOR UNLOADER MAINTENANCE KIT
Cylinder
Head & Valve
Body Assy.
1
2
3
5
4
6
Cylinder
Block
Unloader Maintenance Kit Contents
Kit Contents
Item No.
Description
1
Sliding Inlet Valve
2
Pivot Arm
3
Pivot Stud
4
Guide Pin (Long)
5
Guide Pin (Short)
6
Gasket
7
Plug (Metric & US)
8
O-Ring
9
Unloader Plunger
10
O-Ring
11
Split Ring
12
Spring
13
Lubricant
Qty.
2
2
2
2
2
1
2
2
2
2
2
2
1
1

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Summary of Contents for BENDIX DURAFLO 596

  • Page 1 Plug (Metric & US) O-Ring Unloader Plunger O-Ring Split Ring Spring Lubricant Figure 1 – Bendix DuraFlo 596 Unloader Maintenance Kit Contents ® ™ GENERAL Depending upon the location of the compressor on the vehicle and ease of access, this kit may be installed without complete removal of the compressor.
  • Page 2 5. Remove and discard the metal gasket (6). and moving. ▲The power MUST be temporarily disconnected from the radar sensor whenever any tests USING A DYNAMOMETER are conducted on a vehicle equipped with a Bendix ® Wingman system. ®...
  • Page 3 ASSEMBLY UNLOADER & INLET VALVE 1. Remove and discard the unloader port plug and sealing General Note: All torques specified are assembly torques ring (7 & 8). and typically can be expected to fall off after assembly is accomplished. Do not re-torque after initial assembly Note the thread type (DDC compressors-Metric or ®...
  • Page 4 Tighten sufficiently to seal air pressure. Log-on and Learn from the Best On-line training that's available when you are – 24/7/365. Visit www.brake-school.com. S-1288 Rev. 002 © 2017 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • 10/17 • All Rights Reserved...