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SUPERIOR
Linear Mill
Operating Manual
CONFIDENTIALITY STATEMENT
This document contains proprietary and confidential
information which is the property of Superior Plant Rentals
LLC (SPR). It is loaned for limited purposes only and
remains the property of SPR. Reproduction in whole or
part, use of the design, or distribution of this information
to others is not permitted without the express written
consent of SPR. This document is to be returned to SPR
upon request or upon completion of the use for which it
was loaned. This document and the information contained
and represented herein are copyrighted property of SPR.
NUMB
DOCUMENT NUMBER
SPR-MAN-LM
REV
01
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Summary of Contents for Superior LM-800-4
- Page 1 Operating Manual CONFIDENTIALITY STATEMENT This document contains proprietary and confidential information which is the property of Superior Plant Rentals LLC (SPR). It is loaned for limited purposes only and remains the property of SPR. Reproduction in whole or part, use of the design, or distribution of this information to others is not permitted without the express written consent of SPR.
- Page 2 SUPERIOR One Company, Superior Results. THIS PAGE INTENTIONALLY LEFT BLANK PAGE ii SPR-MAN-LM...
- Page 3 ABOUT US Superior Plant Rentals, LLC. (SPR) specializes in portable machining, bore welding, line isolation, and testing solutions, providing equipment and tools manufactured under the highest standards of quality control and engineering expertise along with 24/7 service and support. Designed with the operator in mind, our tools and equipment deliver dependable...
- Page 4 This manual and the information provided is a basic guideline for our customers. SPR will do its best to ensure that the information and procedures contained in this manual are correct and up-to-date. Superior cannot guarantee that the information and procedures contained herein are correct for all applications or situations.
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Page 5: Table Of Contents
sprtool.com TABLE OF CONTENTS PAGE INTRODUCTION ....................1 SPECIFICATIONS CHART .................. 2 SAFETY PRECAUTIONS ..................4 TOOL REQUIREMENTS AND SETUP ..............6 OPERATION ....................11 MAINTENANCE AND TROUBLESHOOTING ............ 13 WARRANTY ....................14 PAGE v SPR-MAN-LM... - Page 6 SUPERIOR One Company, Superior Results. THIS PAGE INTENTIONALLY LEFT BLANK PAGE vi SPR-MAN-LM...
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Page 7: Introduction
Bill of Materials, are present. If any parts are missing, or if you have questions regarding the Linear Mill, please contact a Superior Plant Rentals or SPR York location nearest you immediately. -
Page 8: Specifications Chart
sprtool.com SPECIFICATIONS CHART PAGE 2 OF 16 SPR-MAN-LM... - Page 9 sprtool.com Operational Dimensions with Y-Bracket Y-Travel Z-Travel Operational Dimensions with Y-Bridge PAGE 3 OF 16 SPR-MAN-LM...
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Page 10: Safety Precautions
sprtool.com SAFETY PRECAUTIONS The customer shall ensure that only people thoroughly trained in safe work procedures operate this machine. Safe working procedures are required when operating rotating machine tools. The misuse of this machine could result in severe injury or death. Proper training and safety precautions can help avoid accidents. - Page 11 sprtool.com WARNING! MOVING PARTS. Keep hands, loose clothing, and hair away from rotating or moving parts. Disconnect the air supply from the machine and unplug all equipment prior to adjusting or servicing. If electric, remove power from the machine prior to adjusting or servicing. WARNING! ELECTRICAL SHOCK.
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Page 12: Tool Requirements And Setup
sprtool.com TOOL REQUIREMENTS AND SETUP TOOL REQUIREMENTS • Dial gauge and magnetic dial gauge stand • Imperial Hex Keys • 15/16 Box Wrench • Welder • CAT40 Taper Insert • CAT40 Cutting Head LINEAR MILL SETUP 1. Carefully remove all components from crate, lifting heavy items with a crane using the eye-bolts provided. - Page 13 sprtool.com 3. Remove ARM-CLAMPS from X-CARRIAGE. Using the provided EYE-BOLTS, place Y-ARM on X-CARRIAGE and reattach the ARM-CLAMPS, ensuring that the end of Y-ARM is flush or overhanging with the edge of X-CARRIAGE. Tighten the ½-13X1 SOCKET HEAD CAP SCREWS on both ARM-CLAMPS ( Figure 2). Do not extend Y-ARM inwards past the edge of the X-CARRIAGE to obtain more travel.
- Page 14 sprtool.com FIGURE 3 7. There are two different methods that can be used to level to mill for machining. One is to use an indicator as described below, and the other is to use either a machinist level or transit level to level the rails to the world.
- Page 15 sprtool.com FIGURE 4 12. Align the top reference surface of the Z-ASSEMBLY onto the Y-CARRIAGE and align edges prior to inserting and tightening the 1/4-20 SOCKET HEAD CAP SCREWS on either side of the Z-ASSEMBLY (Figure 5). FIGURE 5 PAGE 9 OF 16 SPR-MAN-LM...
- Page 16 sprtool.com 13. Note: There are different options for the SPINDLE position depending on desired height and if milling downwards, upwards or sideways. Additionally, the BELT-HOUSING can be dissembled and rotated to the left, right or center if clearance is required. This will require loosening and removal of timing pulleys.
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Page 17: Operation
sprtool.com OPERATION 1. The Linear Mill is similar in operation to any 3-Axis Milling Machine. 2. Before operating ensure all mounting fasteners are secure. 3. Ensure all pneumatic lines are connected correctly. 4. Start-up milling spindle away from job to check for correct rotation. 5. - Page 18 sprtool.com TIPS FOR BEST RESULTS 1. Slower feed on cuts will produce less vibrations and a better surface finish. 2. Conventional milling will produce less vibrations and a better surface finish. 3. Narrower cuts will produce better flatness by minimizing misalignment of cutter tool 4.
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Page 19: Maintenance And Troubleshooting
sprtool.com MAINTENANCE & TROUBLESHOOTING MAINTENANCE TROUBLESHOOTING Ensure during setup and operation that the X-BASE SPINDLE NOT ROTATING (Figure 1) is in an unstressed state. Failure to do so • Check pneumatic hose connections. may result in damage to the machine components •... -
Page 20: Warranty
WARRANTY Superior Plant Rentals, LLC (SPR) warrants that the equipment manufactured by it will: (i) conform to SPR’s written specifications and descriptions, and (ii) be free from substantial defects in design, materials, and workmanship for a period of one year from date of shipment to the original buyer, or six months from date of placing in service by buyer, whichever date is earlier. - Page 21 SUPERIOR One Company, Superior Results. THIS PAGE INTENTIONALLY LEFT BLANK PAGE 15 OF 16 SPR-MAN-LM...
- Page 22 SUPERIOR One Company, Superior Results. YORK SUPERIOR CLIFF’S BITS PORTABLE MACHINE TOOLS P R E C I S I O N G R I N D I N G & T O O L I N G Beaumont, TX | Blackwood, NJ | Campbell River, BC | Corpus Christi, TX | Edmonton, AB Gonzales, LA | Houston, TX | Rancho Dominguez, CA | Toronto, ON | Webster, TX www.sprtool.com...