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Related Manuals for KTM 450 SMR 2021
Summary of Contents for KTM 450 SMR 2021
- Page 1 SETUP INSTRUCTIONS 2021 450 SMR Art. no. 3214385en...
- Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
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Page 4: Means Of Representation
1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips. - Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
- Page 6 2 SETUP – Together with an assistant, take the vehicle off the pallet. – Position the vehicle on a lift stand. – Check the vehicle for transport damage. Info The procedure in the event of transport damage is described in the Customer Service Manual. H01079-01 –...
- Page 7 Position the controls on the left handlebar half. – Tighten screw Guideline Screw, fixed 5 Nm (3.7 lbf ft) Loctite ® 243™ grip F03421-10 – Mount the left hand guard. – Mount the right hand guard. Info Read the accompanying KTM PowerParts fitting instruc- tions. F03422-01...
- Page 8 2 SETUP – Remove the start number plate. ( p. 10) – Route cable of the combination switch to the left. – Remove protection cap and join plug-in connector S03029-10 – Mount the handlebar cushion. – Install the start number plate. ( p.
- Page 9 – Mount the cable ties. – Charge the 12-V battery. ( p. 14) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Attach the stickers included in the scope of supply (optional).
- Page 10 2 SETUP Info Transport mode must be deactivated to be able to start the motorcycle.
- Page 11 WORK 3 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
- Page 12 3 WORK Info The handlebar supports are longer and higher on one side. Position the left and right handlebar supports evenly. – Mount and tighten screws Guideline Screw, handle- 40 Nm (29.5 lbf ft) Loctite ® 243™ bar support – Position handlebar.
- Page 13 WORK 3 Installing the start number plate – Position the brake line in holders on the start number plate. – Position the start number plate. Mount and tighten screw The holding lugs engage in the fender. E01956-10 Removing the seat –...
- Page 14 3 WORK – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis F01533-10 Removing the 12-V battery Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. –...
- Page 15 WORK 3 Installing the 12 V battery Main work – Position the 12 V battery in the battery compartment with the terminals facing forward, and secure with holding bracket 12 V battery (HJTZ5S-FP-C) – Mount and tighten screw Guideline Remaining nuts, 10 Nm (7.4 lbf ft) chassis Info...
- Page 16 3 WORK 3.11 Connecting the negative cable of the 12 V battery Main work – Connect negative cable of the 12 V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Contact disk must be mounted under screw cable lug with the claws toward the battery terminal.
- Page 17 WORK 3 Info Even when there is no load on the 12-V battery, it discharges steadily each day. The charging level and the method of charging are very important for the service life of the 12-V battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, and charging time are exceeded, the 12-V battery will be destroyed.
- Page 18 3 WORK 3.13 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
- Page 19 WORK 3 3.15 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. – Switch off the engine for refueling.
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Page 20: Technical Data
4 TECHNICAL DATA Chassis tightening torques EJOT PT Screw, air filter box ® K70x25 5 Nm (3.7 lbf ft) EJOT PT Screw, combination switch ® K50x18 2 Nm (1.5 lbf ft) EJOT DELTA PT ® Screw, intake air temperature sen- 45x12‑Z 0.7 Nm (0.52 lbf ft) Fitting, start button... - Page 21 TECHNICAL DATA 4 Screw, handlebar clamp 20 Nm (14.8 lbf ft) Screw, manifold 15 Nm (11.1 lbf ft) Screw, subframe bottom M8x18 30 Nm (22.1 lbf ft) Loctite ® 2701™ Screw, subframe top M8x20 35 Nm (25.8 lbf ft) Loctite ®...
- Page 22 5 SUBSTANCES Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
- Page 23 *3214385en* 3214385en 03/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.com...